When durability matters. Corteco Cassette Seals

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Edgar Fleming
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1 SEALING VIBRATION CONTROL CABIN AIR FILTER When durability matters Corteco Cassette Seals FOLDER CASSETTA-14.indd 1 24/11/15 17:18

The latest generation of SEALING SOLUTIONS When seals become contaminated, vehicle performance and reliability is quickly compromised.

physical debris than vehicles operating on the road. Operating conditions are harsh, but reliability remains vital.

solutions that resist contamination in extreme working conditions and tough operating environments.

2 The latest generation of SEALING SOLUTIONS When seals become contaminated, vehicle performance and reliability is quickly compromised. Quarry-based vehicles, for example, are expected to operate around the clock while exposed to far greater amounts of dust, moisture and general physical debris than vehicles operating on the road. Operating conditions are harsh, but reliability remains vital. Cassette seals designed by Freudenberg Sealing Technologies provide the perfect solution and form part of a new generation of closed sealing solutions that resist contamination in extreme working conditions and tough operating environments. As the aftermarket distribution arm of the Freudenberg Group, Corteco has a comprehensive seal range that now includes almost every sealing option, from traditional gaskets and O-rings to the latest low-friction Cassettes. FOLDER CASSETTA-14.indd 2 24/11/15 17:19

THE CASSETTE SEALING SYSTEM FST is a market leader in the development of sealing solutions for OE vehicle manufacturers and a product portfolio with a strong OE pedigree.

3 THE CASSETTE SEALING SYSTEM FST is a market leader in the development of sealing solutions for OE vehicle manufacturers and a product portfolio with a strong OE pedigree. Cassette Seals were developed for vehicles working OE manufacturers are happy to include FST in the selection continuously in extremely harsh physical environments of raw materials, in product design, as well as the development on a daily basis. and production processes of the seals that are fitted to their Cassette sealing system technology is now used in a wide vehicles. number of applications and FTS has developed a broad range of different sizes for a variety of applications. The choice of sealing materials used in individual cassette seals is based upon: The most important aspects for the selection of Cassette Operating environment Seals are: OE design Temperature FST experience Circumferential speed Axial play FST is a name that OE manufacturers know they can trust and Fitting procedure that s the reason why FST manufactures billions of Seals each Degree of contamination of the surrounding area year. Choice of sealing materials By working closely with FST, Corteco has developed a Cassette In addition to its product design and innovative capabilities, and thanks to some extensive logistical experience, the correct FST has access to resources that include thousands sealing solution for almost every application is never very far of different types of raw materials. away. Seals product range to match the needs of the aftermarket - Each individual component may comprise of combinations of many different rubber or plastic compounds that are used in association with various coatings and adhesives. FOLDER CASSETTA-14.indd 3 24/11/15 17:19

CASSETTE SEALS - THE INSIDE STORY Product description: technical

interface) Dirt protection Dynamic seal Axial bumper (feature for

protection Grease point Static seal on the inner diameter (shaft

ultimate protection from any external soiling and contamination that

4 CASSETTE SEALS - THE INSIDE STORY Product description: technical features Dirt protection Static seal on the outer diameter (housing interface) Dirt protection Dynamic seal Axial bumper (feature for proper cassette seal installation) Dynamic seal working surface Dirt protection Grease point Static seal on the inner diameter (shaft interface) Internal dynamic and static sealing systems provide ultimate protection from any external soiling and contamination that will otherwise compromise application performances and adversely affect vehicle reliability. Each cassette seal consists of an oil seal and a sleeve, which have been unitized. Labyrinth seal technology protects them from external soiling.

PRODUCT RELIABILITY Corteco Cassette Seals, developed in association with FST, deliver reliable first time fit solutions that fleet operators can depend upon.

Automotive applications Automotive applications are characterized by MEDIUM level of contamination, intensive utilization and high speed for long distances and periods.

Application mission is extremely severe: Long Term Reliability is mandatory in difficult conditions heat generation.

5 PRODUCT RELIABILITY Corteco Cassette Seals, developed in association with FST, deliver reliable first time fit solutions that fleet operators can depend upon. Each cassette seal includes: Static sealing system Dynamic sealing system Dust lips for dirt protection S1 For high (up to 9 m/s) circumferential speed and low soiling levels. Automotive applications Automotive applications are characterized by MEDIUM level of contamination, intensive utilization and high speed for long distances and periods. The utilisation of Cassette Seals in automotive covers many fields: pick-up, commercial vehicles and on-road trucks. Application mission is extremely severe: Long Term Reliability is mandatory in difficult conditions heat generation. The best choice for these working conditions are the Cassette Seals S1 and Cassette Seals S2. General Industry applications S2 For medium (up to 7 m/s) circumferential speed and medium soiling levels. SPEED DIRT PROTECTION General Industry applications are characterised by severe contamination presence, intensive utilisation, continuous start and stops with short distances and high repair costs. The utilisation of Cassette Seals in General Industry cover many fields: off-road trucks, agriculture, earth moving machines, implements, etc. Application mission is extremely severe: Long Term Reliability is mandatory in harsh conditions persistent dust, heavy mud and semi submersion. The best choice for these working conditions are the Cassette Seals S3. S3 For low (up to 6 m/s) circumferential speed and extreme soiling levels.

6 CORTECO CASSETTE SEALS RANGE Typical applications are listed and OE part numbers have been cross-referenced with Corteco part numbers for ease of identification. CORTECO Inner Diam. (mm) Outer Diam. (mm) Height (mm) Type 1 Type 2 Type 3 Material B B ,5/ B /14, B ,5/ /98 13/ B /15,5 FPM / B /14,5 FPM B / B /17 FPM 53, / B ,5/14 FPM /14,5 ACM B /14,5 FPM B /14, B 60 82,5 25,6 PTFE B /16,3 FPM B /16,3 FPM B 62 80/86 9/ B FPM B /15 FPM B FPM B ,7/17 FPM B 66, ,5/ B /15 FPM B ,5/14,5 FPM B , /14, B /14,5 FPM B ,5/16 PTFE B ,5/15 FPM B ,5/15 FPM ,6 14,5/15, B / B /14,5 FPM B /134 10/ B /13, B /13 FPM B ,5/ B 82,55 114,25 14/19 FPM B /18 FPM B /18 FPM B /14,5 ACM B /14, B /14,5 FPM B /21 FPM B /21 FPM B FPM B /16,5 FPM B 87,36 120,76 13/14, B VMQ B 88,9 120,65 14,5/16

7 CORTECO Inner Diam. (mm) Outer Diam. (mm) Height (mm) Type 1 Type 2 Type 3 Material B B ,5/20 FPM B /18 FPM B FPM B /16, B VMQ B B / B ,5/20 FPM B B /17 PTFE B ,5/14, B ,6/160 15/16, B ,6/ B ,5/ B / B ,5/20 FPM B ,5/14, B FPM B 114,1 152/159,3 14 FPM B 117,48 152, B /15,5 FPM B ,5/ B ,5/20 FPM B ,5/17 FPM 121, / B /15 FPM B FPM B ,5/20 FPM B ,3/157,3 9,95/12,5 FPM B /190 18/20 FPM B ,5/17, B /191,5 15/20 FPM B ,5/16 PTFE B VMQ ,5/ /20 FPM B FPM B ,5/14,5 FPM B 133, FPM B ,5/ B /205 11/16 FPM B / FPM/ 136, B ,5 FPM B /205 16,3 FPM B B B B B B B B B B B B B , , ,5 186, ,5/16 14,5/16 14/17 15/ ,5/15, ,5/16 14,5/16 13/16 19/30 19/30 17,5/19 17,5/19 16,5/18 16 FPM FPM/ PTFE PTFE FPM

8 CORTECO Inner Diam. (mm) Outer Diam. (mm) Height (mm) Type 1 Type 2 Type 3 Material B B B B B B B B B , , ,5/18 13/14,5 15/16 15,5/ /18 15,5/16,5 15,5/17 15,5/17 16/18 16/18 16/18 18,5/22 FPM ACM FPM ACM FPM OE-NUMBERS A A C C A1 B A A A A A C R B B B B B B B B B B B B B B B B B B B B B B B R R B B B B B B B B B B B B B B B B B B B ,5/16 FPM B ,5/16,5 Manufacturer Manufacturer OE OE Corteco Corteco ARVIN MERITOR CASE CARRARO CHALLENGER CLASS CUMMINS DAF CATERPILLAR B

9 Manufacturer OE Corteco AMPA009 AMPA352 AMPB ACU M M M M B B B B B B B B B B B B B B M M M B B B / B B B B B B B B B B B B H B H H H F F F B B 2C466700AA B M AJA B B B B B B B B B / B B B B B B B B B B B B B B B B B B B B B B B B B B B B B M B B B B B B B B B B B B B B B Manufacturer OE Corteco FIAT HITACHI FENDT DEUTZ-FAHR DANA FORD NEW HOLLAND FRUEHAUF GRAZIANO HURLIMANN HURTH IVECO FORD

10 Manufacturer B B B B M B B B B B B B B B B B B B B B B B B B B B B B B B M X M M M M R M M M R1 VA X R M M B M M R B B M A A A X A B B B B B B B B B MC CORMICK MERCEDES-BENZ MANITOU MASCHIO MAN MASSEY FERGUSON LIEBHERR AL68210 AL AL81842 EQ ER RE73082 ER B RE B AL B AL ER R RE B AL ER RE AL B AL79951 AL79950 AL B AL B AL B AL AL38045 AL68616 AT T T82558 T B RE B B B B B B B / B B B B B M X M M M M M X B M M M B Manufacturer OE OE Corteco Corteco JCB JOHN DEERE KAMAZ LAMBORGHINI LANDINI

11 Manufacturer Manufacturer OE OE Corteco Corteco B B B C B B B D B B B B A B B B B B B / B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B T KH KH B B B B B B B B B B MERLO NEW AGE NEW HOLLAND NISSAN RENAULT TRUCKS ROCKWELL SAME SCANIA TRAILOR VALTRA VOLVO ZETOR ZF ZF PARTS

12 CORTECO GmbH Badener Str Hirschberg Germany Phone: Fax: CORTECO S.A.S. Z.A. La Couture Nantiat France Phone: Fax: CORTECO S.r.l. (a socio unico) Via P. Poccardi 3 Zona Industriale Porporata Pinerolo (TO) Italy Phone: Fax: CORTECO Ltd. Unit 6, Wycliffe Industrial Park Lutterworth Leicestershire LE17 4HG United Kingdom Phone: Fax: CORTECO Spain & Portugal Freudenberg Iberica Pol. Ind. Can Volart C/Gurri Parets del Vallés (Barcelona) España Phone: Fax: CORTECO Eastern Europe Freudenberg Simrit Moscow, Elektrodnaya str.2, Building Russia Phone: Fax: CORTECO Poland Wrocław Ul. Warsztatowa 11 Poland Phone: Fax: CORTECO Balkan States Gajeva Sremska Kamenica (Novi Sad), Serbia Phone: Fax: CORTECO Asia 18 Tractor Road Singapore Singapore Phone: Fax: CORTECO Ishino Japan Corteco Ishino Corporation 1-4-8, Shiba-Daimon, Minato-ku Tokyo Japan Phone: Fax: CORTECO China Co. Ltd. 2nd floor, 8# building No.333 Zhujian Road Minhang District Shanghai, P.R.C. Phone: Fax: CORTECO India Pvt. Ltd. 370 First Floor, Udyog Vihar Phase 6, Sector 37 Gurgaon Haryana India Phone: CORTECO USA State Route 13 Milan, Ohio USA Phone: Fax: CORTECO South America Av. Piraporinha, São Paulo/Diadema Brasil Phone: Fax: CORTECO Mexico Circuito El Marques Norte #14 Parque Industrial el Marques El Marques, Querétaro C.P Mexico Phone: +52 (442) CORTECO Turkey Freudenberg Sealing Technologies Sanayi ve Ticaret A.Ş. NOSAB 204 Sk. No: Nilüfer Bursa Turkey Tel /15

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