Stäubli HPX non-spill range specially designed for high pressure pulsating or vibrating hydraulic lines.
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1 HPX Hydraulics
2 Stäubli HPX non-spill range specially designed for high pressure pulsating or vibrating hydraulic lines. Non-spill, flush face design With non-spill flush faces, the HPX connector prevents the introduction of air into the circuits and any contamination of the working area. Easy connection The pre-guiding system of the plug into the socket eases the connection of hydraulic hoses. Safe claw locking mechanism Prevents accidental disconnection due to mechanical or vibration forces. Protective seals A sealing barrier protects the main seal from dirt. Socket and plug are supplied with dust caps. The retractable locking sleeve ( to ) and the flush face design facilitate effective cleaning before coupling. Minimum pressure drop The circuit is designed for direct flow without breaking the stream and without any turbulence. Robust, quick screw locking mechanism HPX connection is made using the robust thread, with a quick start trapezoidal thread.
3 4 types of seals Nitrile, luorocarbon, Polyurethane for mineral or synthetic oil hydraulic circuits. Ethylene-Propylene for glycol water and Skydrol circuits. Convenient locking system ocking sleeve with both threaded (M 8) and plain holes for tommy bar for ease of tightening. or large diameters, and may be ordered with integrated handwheel. Protective dust caps To protect the socket and plug in disconnection position. materials available: rom to : Chloroprene rom to HPX : anodised light alloy The light alloy caps for to come in 4 colours: Colourless Red Yellow Blue for prompt visual identification of the circuits. HPX : Anodised light alloy in red. Connectors especially recommended for: n Steel industry: rolling mills. n Road making and building equipment: hydraulic driven machinery, quick tool change, tunnel boring machine. n Aeronautics: test benches, endurance testing, launch pads and launch platforms. n Defence n Automotive: aluminium die casting, foundry tools. n Mechanical construction: cutting, punching, tube bending, deformation, forming and hydroforming.
4 Technical characteristics HPX Max. working pressure (bar) low path (mm) Shut-off double eak tightness Standard - Nitrile (NBR) seals. Optional - luorocarbon (PM) seals - Polyurethane (PU)* seals - Ethylene-Propylene (EPDM)** seals Working temperature With light alloy caps Mineral or synthetic hydraulic oils - Nitrile (NBR) seal - C to + 0 C - luorocarbon (PM) seal - C to + C - Polyurethane (PU)* seal - C to + 80 C Glycol water, Skydrol - Ethylene-Propylene (EPDM)** seal - C to + C With Chloroprene (CR) caps - 0 C to + 0 C * Use of this seal with water-based fluids is not allowed. ** Use or any contact of this seal with other fluids especially mineral oils (oil, grease, etc) is not allowed. Construction Mainly stainless steel with high mechanical strength. Protective dust caps rom to : - Chloroprene (CR) caps as standard - ight alloy caps optional. HPX : light alloy caps. 4
5 low rate/pressure drop charts : all seals : Nitrile, luorocarbon and Polyurethane seals temperature 60 C : Polyurethane seals temperature 60 C no water-based fluid. Speed (m/s) low rate (l/min) HPX Test conditions: - fluid : water at 0 C - direction of flow: socket plug V = m/s V = m/s V = m/s Cv= V = m/s V = m/s V = m/s Cv= V = m/s V = m/s Cv=8.8 V = m/s V = m/s Cv= V = m/s V = m/s V = m/s V = m/s V = m/s Cv= HPX V = m/s V = m/s V = m/s Cv=
6 Part-numbers Sockets Designation. Socket female thread HPX. Panel mount socket female thread Panel thickness: max. (max. for ). Socket male thread for hydraulic pipes with 4 taper according to ISO 844- series S 4 panel drilling Ø Model ength of connected socket and plug: add of the socket to of the corresponding plug. (a): leak tightness section according to standard SAE J 96-. Pipe outside Ø ock nut OD d HPX Connection Dimensions (mm) or pipe outside Ø H/flats Ø Ø d Part-numbers G / NPT / UN /4-6 (a) G / NPT / UN /6 - (a) G NPT UN /6 - (a) G NPT UN /6 - (a) G / NPT / UN /8 - (a) G / HPX. UN /8 - (a) HPX.4 G / NPT / UN /4-6 (a) G / NPT / UN /6 - (a) G NPT UN /6 - (a) G NPT UN /6 - (a) G / NPT / UN /8 - (a) M 0 x, for outside Ø mm M 4 x, for outside Ø 6 mm M 4 x, for outside Ø 6 mm M 0 x for outside Ø 0 mm M 6 x for outside Ø mm M 4 x for outside Ø 0 mm M x for outside Ø 8 mm eak tightness Optional luorocarbon, Polyurethane or Ethylene- Propylene seals are available on all the models. Add the corresponding code to the socket and plug part-numbers: JV = luorocarbon (PM) seal JPV = Polyurethane (PU) seal 4B8 = Ethylene-Propylene (EPDM) seal E.g.:./JV Coloured metal plug Option available for to : add the colour code to the socket and plug part-numbers. BM = colourless anodised cap BMJ = yellow anodised cap BMR = red anodised cap BMB = blue anodised cap E.g.:./BMB: connector with blue coloured cap Sockets and plugs HPX are fitted as a standard with an anodised metal cap in red. 6
7 Plugs Designation 4. Plug female thread HPX. Panel mount plug female thread ock nut OD d Panel drilling Ø Panel thickness: max. (max. for ) 6. Plug male thread for hydraulic pipes with 4 taper according to ISO 844- series S Pipe outside Ø 4 Model HPX Connection C Dimensions (mm) or pipe outside Ø H/flats Ø Ø d Part-numbers G / NPT / UN /4-6 (a) G /4 8.4 NPT / UN /6 - (a) 8. G NPT UN /6 - (a) G NPT UN /6 - (a) G / NPT / UN /8 - (a) G / 0 HPX. UN /8 - (a) 0 HPX.4 G / NPT / UN /4-6 (a) G / NPT / UN /6 - (a) G NPT UN /6 - (a) G NPT UN /6 - (a) G / NPT / UN /8 - (a) M 0 x, for outside Ø mm M 4 x, for outside Ø 6 mm M 4 x, for outside Ø 6 mm M 0 x for outside Ø 0 mm M 6 x for outside Ø mm M 4 x for outside Ø 0 mm M x for outside Ø 8 mm (a): leak tightness profile according to standard SAE J 96-. and HPX plugs with handwheel Add VT code to part-numbers of and HPX plugs mentioned above. E.g.:.6/VT HPX./VT : Ø 6 HPX : Ø 40 Recommendations - Allow the locking sleeve to float. - Install a pressure compensator if needed. Connection without residual pressure. Reversible handwheel We reserve the right to modify product specifications without prior notice.
8 Belgium Tel.: + (0) connectors.be@staubli.com Hong Kong Tel.: connectors.hk@staubli.com Portugal Tel.: /0 connectors.pt@staubli.com Spain Tel.: connectors.es@staubli.com Brazil Tel.: + (0) connectors.br@staubli.com India Tel.: / 4 connectors.in@staubli.com Romania, Bulgaria Tel.: connectors.ro@staubli.com Switzerland Tel.: +4 (0) 4/44 connectors.ch@staubli.com China Tel.: connectors.cn@staubli.com Italy Tel.: +9 (0) 6/944. connectors.it@staubli.com Russia Tel.: connectors.ru@staubli.com Taiwan Tel.: connectors.tw@staubli.com Czech Republic, Slovakia, Hungary Tel.: connectors.cz@staubli.com rance Tel.: + (0) srf@staubli.com Germany, Austria, Denmark Tel.: +49 (0) 9/88-0 connectors.de@staubli.com Japan Tel.: connectors.stkk@staubli.com North America (USA, Canada, Mexico) Tel.: + 864/4-980 connectors.usa@staubli.com Poland Tel.: connectors.pl@staubli.com Singapore Tel.: +6 / connectors.sg@staubli.com Slovenia, Croatia Tel.: +86 (0) connectors.si@staubli.com South Korea Tel.: connectors.kr@staubli.com Turkey Tel.: +90 /4 00 connectors.tr@staubli.com United Kingdom Tel.: +44 (0) connectors.uk@staubli.com Stäubli units Connectors distributors.0 e A International sales coordination Stäubli averges - CS averges Tel.: + (0) ax: + (0) e mail: connectors.sales@staubli.com Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. Staubli. 04/04/04 We reserve the right to modify product specifications without prior notice.
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