MDrive. integrated motor systems. 100,000s 100% 50%
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2 MDrive integrated motor systems For machine builders who want to reduce machine size, cost and complexity, the extensive family of Integrated Motor Systems/IMS MDrive products deliver exceptional performance and value. Reliability MDrive products integrate motor with on-board electronics, simplifying system design by replacing multiple components with one compact product. Wiring is also reduced, simplifying the EMC concept and improving machine reliability. Effi ciency Get your machine to market faster with Integrated Motor Systems/IMS MDrive products simplifying machine assembly; reducing cabling and installation time. With user-friendly software provided, your system can be up and running quickly. Compact design Integrated Motor Systems/IMS MDrive compact products can reduce the size of your machine footprint. From factory fl oor to laboratory bench, these compact motion products deliver big performance at a low total installed cost. World market leader for compact, low cost integrated motors with 100,000s of MDrive products operating reliably all over the globe Closed loop performance hmtechnology combines the best features of servo and stepper motors, while delivering unique capabilities and enhancements over both. hmtechnology monitors motor shaft position in sub-microsecond increments, closing the feedback loop and eliminating many negatives traditionally associated with stepper systems. Available in Lexium MDrive products, this closed loop feature blends stepper and servo motor benefi ts, delivering enhanced performance including: Higher torque from smaller motors for economic effi ciency Real time closed loop control, eliminating loss of synchronization Lower energy consumption and cooler operating temperatures Lower cost option to servo motors in many applications hmtechnology Allows 100% use of a step motor s maximum torque rating Eliminates motor derating of up to 50% as buffer to avoid stalling in standard step motor systems Stepper Motor Technology Negatives Benefits hmtechnology Benefits Benefits Servo Motor Technology Negatives Variable current control: save energy reduce heat lower costs
3 Lexium MDrive REACH Rethinking motion control automation Robust integrated motors reduce machine complexity, size and time-to-market in many stepper and servo motor applications. Compact, robust and cost effective, Lexium MDrive products feature phase stepper motors integrated with microstepping drive, controller(1), and internal encoder with hmtechnology for closed loop performance. Pulse/Direction User-selectable operating modes step/direction, speed, velocity and torque deliver unique features for a wide range of applications. This system provides encoder feedback to the user. Communication is RS-422/485. Motion Control Integration of a fully programmable controller and I/O makes this a stand-alone motion control solution for use without a PLC. Communication is RS-422/485. Ethernet The benefi ts of integrated motion with on-board I/O for ODVA compliant EtherNet/IP or Profi net, and ModbusTCP. As an adapter class device, products are capable of explicit or implicit messaging. CANopen Integrated stepper motor and electronics form a compact package operating as a DSP402 system node. (1) Controller not included in Pulse/Direction versions. Integrated motors Save up to 50% of space in the control cabinet Reduce cabling by up to 40% Cut installation time by up to 25% Lexium MDrive LMD 42 LMD 57 LMD 85 Input voltage VDC Motor frame size NEMA inch mm Motor stack lengths 1, 2 and 3 1, 2 and 3 1, 2 and 3 Holding torque range oz-inch N-cm Step frequency default MHz 2.5 Microsteps per revolution LEDs Connectors Accessories 200, 400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, (0.01 deg / μstep), (1 arc minute / μstep), (0.001 mm / μstep) multi-color status indicators pluggable, locking, keyed, color-coded Communication kits
4 MDrive Linear Actuator All-in-one linear motion systems Leading all-in-one integrated motor technology combined with linear mechanicals delivering long life, high accuracy and repeatability. These innovative linear motion systems integrate high torque phase stepper motor linear actuators with mechanicals and electronics. Two linear shaft styles are available: Non-Captive Shaft and External Shaft. The high quality, precision rolled lead screws used with MDrive Linear Actuators are manufactured from premium grade stainless steel with optional Tefl on coating. Lead screws are designed specifi cally for motion control applications, delivering long life and quiet operation. Closed loop feedback is also available for enhanced motor performance, eliminating many negatives traditionally associated with stepper systems. Innovative integrated linear motion = more motion success Compact all-in-one linear stepper motor + microstepping drive + programmable control + encoder 2x3x4 2 linear shaft styles 3 NEMA motor sizes 4 product versions MDrive Linear Actuator size 14 size 17 size closed loop Input voltage VDC Motor frame size NEMA inch mm Motor stack lengths Screw length inches 3.0 to to to to 24.0 mm 76 to to to to 610 Screw diameter inches mm Maximum thrust up to 50 lbs up to 50 lbs up to 200 lbs up to 200 lbs Screw ends threaded metric end, threaded UNC end, smooth unthreaded end, none Shaft styles Non-captive shaft, external shaft Options Tefl on coated screws, encoder (1), interface cables, QuickStart Kit, Drive Protection Module, Ethernet Gateway (1) Encoders are a standard feature for all size 23 closed loop products. (2) Closed loop step/direction product modes of operation include: step/direction, speed control, torque control and velocity control.
5 MDrive Plus Rotary motors with integrated electronics Integrated high torque motors available in a wide range of low cost, extremely compact confi gurations. You choose the best fi t for your application, with the wide range of features and options MDrive Plus offers. Products integrate a high torque phase stepper motor and microstepping drive with controller, encoder, power supply (1) and more. Choose from 4 nema motor sizes in up to 4 stack lengths. Five product versions deliver a wide range of performance features: Simple Step/Direction Input products convert pulse/direction signals into motion Intelligent Motion Control programmable products eliminate the need for a central controller Speed Control products control velocity via voltage, current or PWM ODVA compliant Ethernet products integrate into EtherNet/IP and ModbusTCP networks CANopen supports CiA DS301 and DSP402 profi les QuickStart Kits speed your design verifi cation with bundled all-inclusive connectivity Industrial connectors with IP/Ingress Protection rating Industrial level I/O from +5 VDC to +24 VDC eliminates the relay required in lower voltage systems MDrive Plus size 14 size 17 size 23 size 34 size 34ac (1) Input voltage VDC VAC 120 or 240 Motor frame size NEMA inch mm Motor stack lengths 1 and 3 1, 2 and 3 1, 2, 3 and 4 1, 2 and 3 1, 2 and 3 Holding torque range oz-inch N-cm Step frequency default Microsteps per revolution Options 2.5 MHz 200, 400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, (0.01 deg / μstep), (1 arc minute / μstep), (0.001 mm / μstep) Encoder, control knob, industrial connectors with IP54 rating, interface cables, QuickStart Kit, Drive Protection Module, Ethernet Gateway (1) 34ac products include an integrated power supply. Schneider Electric Motion USA
6 TM Speak easy Simplifying machine networking with integrated motors Compact integrated motors deliver numerous benefi ts including reduced size, cost, design and assembly time. Machine networking is also simplifi ed, with the availability of MDrive products in a variety of communication protocols including: CANopen, EtherNet/IP, ModbusTCP and Profi net. CANopen MDrive CANopen products support CiA DS301: CANopen Application Layer and Communication Profi le, and DSP402: Device Profi le for Drives and Motion Control. Designed for distributed control with a simple 2-wire interface, these products use standardized device profi les for interoperability with different devices. EtherNet/IP, ModbusTCP and Profinet MDrive Ethernet products are adapter class devices capable of explicit or implicit messaging. MDrive products are ODVA tested and conformance compliant, ensuring a common, consistent standard between vendors and products on networks with EtherNet/IP and Profi net, as well as ModbusTCP. Connectivity is simplifi ed using RJ45 connectors and CAT5/6 cabling, while standardized IP addressing eliminates the complicated wiring and programming of other multi-drop systems. Plantwide Network Level 3 Human-Machine Interface (HMI) (Scanner class device) Industrial PC (Messaging class device) Ethernet switch Programmable Logic Controller (PLC) (Scanner class device) Lexium MDrive one or multiple units (Adapter class device) Example above: Ethernet network using one or multiple Lexium MDrive products.
7 Drives, Controllers and Motors MForce Drives with integrated controller option Compact MForce microstepping drives incorporate the same patented technology and programming as industry leading all-in-one MDrive Plus integrated motion products, but without the stepper motor. Product versions include: Step / direction input drive only Motion Control drive and programmable controller MForce drives have up to 20 resolution settings from full to 256 microsteps per full step, an extended operating temperature range and advanced current control. MForce MicroDrive Big power from a compact product, 3A RMS / 4A peak per phase output current from a package measuring only 1.7 x 2.3 x 1.3" (42 x 59 x 33 mm). The +12 to +48 VDC input voltage range can control a wide range of motors. MForce PowerDrive A broad +12 to +75 VDC input voltage range and high, per phase output current of up to 5A RMS / 7A peak deliver enhanced performance and speed. Hybrid rotary stepper motors Enhanced hybrid rotary phase stepper motors are available in four fl ange sizes: NEMA 14 (1.4 / 36 mm), NEMA 17 (1.7 / 42 mm), NEMA 23 (2.3 / 57 mm) and NEMA 34 (3.4 / 86 mm). Single, double and triple stack lengths satisfy a wide range of applications, and are matched with our microstepping drives. These pow er ful, low in duc tance motors deliver higher torque output than conventional hybrid stepper motors. Holding torques rang e from the NEMA 14 at 10 oz-in to 1090 oz-in with a NEMA 34. Optional en cod ers, with index mark and a broad range of line counts, deliver closed loop feedback. Stepper motor driv es Stepper motor drives are available to meet your system needs from ultra-miniature PCB mount able drives to controller/drive products for single and multi-axis stepper motor applications. All drives deliver high performance at a low cost, and can re duc e the over all space re quired in your sys tem without sacrifi cing features. Products are available in a range of output currents and input voltages, to meet the needs of a variety of applications. For complete details on the latest products, please go to:
8 Up to 2 standard MDrive products ship within 5 working days. USA SALES OFFICES East Region Tel e.region@imshome.com Northeast Region Tel n.region@imshome.com Central Region Tel c.region@imshome.com Western Region Tel w.region@imshome.com EUROPEAN SALES MANAGEMENT Tel. +33/ Fax +33/ europe.sales@imshome.com TECHNICAL SUPPORT Tel. +00 (1) Fax +00 (1) etech@imshome.com Schneider Electric Motion USA 370 N. Main Street Owing to changes in standards and equipment, the characteristics given in the text and images Marlborough, CT USA in this document are not binding until they have been confirmed with us. Print: Schneider Electric Motion USA Photos: Schneider Electric Motion USA Schneider Electric Motion USA All Rights Reserved. Product Disclaimer and most recent product information online. Date : 12 / 2013
Leading motion innovations
Leading motion innovations Integrated motors, drives and controls Short form product catalog Intelligent motion systems Committed to your success MDrive integrated motors................... page 3 Lexium
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