Variable Speed DC Compressors and Condensing Units

Transcription

1 Variable Speed DC s and Condensing Units 1

2 Variable Speed DC s and Condensing Units Tecumseh offers a wide range of Masterflux DC powered variable speed compressors and condensing units for a variety of applications. If you have a need for compact, high power, efficient, and lightweight compressors, Masterflux has the model for you. Our compressors are well suited for a variety of applications covering the ordinary to the extraordinary.

3 Features & Benefits SIERRA High efficiency, high capacity, BLDC compressor line Robust rotary design ideally suited for mobile & transport applications ,000 Btu/h (114-4,400W) capacity range Available in multiple refrigerants Simple 0-5V speed control Large selection of voltage ranges ALPINE Reliable rotary mechanism with BLCD sensorless technology 11,000-34,000 Btu/h (3,200-10,000W) capacity range Available in R134a CASCADE Low temperature compressor ideally suited for mobile applications High temperature models available for telecom applications 12/24V dual voltage models 24V and 48V Models Integrated electronic controller mounting CONDENSING UNITS Integrated compressor controller Simple wiring Powder coated sheet metal Locking fasteners Single or variable speed 12V, 24V and 48V models (custom voltages available) 3,300-8,500 Btu/h ( W) capacity Available in R134a and R404A 3

4 Applications Heavy Duty Trucking With today s new emissions requirements, legislative bans, and diesel prices, idling your engine is not an option. Masterflux s line of compressors is ideally suited for battery powered no-idle applications for OEM and aftermarket systems. With our lightweight and powerful 12 and 24V compressors, you will easily be able to cool down your cab and save your engine. Automotive Consensus of opinion is that electric compressors represent the future of automotive air conditioning. Masterflux compressors offer the automotive industry the future today. Our compressors are up to 40% smaller and lighter than competing belt driven automotive compressors and are available to handle input voltages of 12 to 600 VDC to meet today s electric vehicle requirements. Medical/Scientific Masterflux offers compressors to meet the demands of today s medical and scientific community for the higher cooling capacity requirements outside of the range of Peltier (thermo-electric) cells. Our compressors pack up to 50x the cooling/heating power of the largest Peltier cells. Because our compressors can be powered by low DC voltage, regulatory certification is greatly simplified. Mass Transit Masterflux compressors offer the mass transit market a cost effective option for your comfort cooling requirements. Our of DC compressors can be powered directly off of today s common Rail 74 VDC voltage bus. Solar/Off-Grid Power Masterflux offers a solution for DC systems running on solar, battery, or other off-grid power sources. The direct DC Masterflux hermetic compressor eliminates the need for an inverter and the inductive surge at start up associated with a traditional A/C compressor. Military Stealth mode in the desert. Need to keep your cool but lose your heat signature? Looking for the safety and reliability of a hermetically sealed cooling system but want to use DC power? Masterflux is again the answer to these problems. Our technology can be found in military applications from the use of chiller technology for cooling a soldier to powering thermal systems for electronic cooling. Electronics Getting the heat out of your electronics isn t an option, it s a necessity. Component failures double with every 18 degree F increase in temperature. With such demanding requirements for electronic cooling, Masterflux is at the forefront of the development of new cooling concepts for electronic systems. 4

5 s With 3 series of compressors, SIERRA, ALPINE, and CASCADE. We have the range to cover almost any application whether it be refrigeration, commercial, or air-conditioning. Voltages Available (DC)* 12/24 24/ / / / Sierra n n n n n n n n Alpine n o Cascade n n n *Custom voltage ranges are available o Models in development Refrigerant Code Table Sierra Alpine Cascade B R410A o E R22 n Y R134a n n n Z R404A n C R407C n H R1234yf o o U R290 o M R600a o o Models in development Options for the s Dual /Tandem compressor configurations for increased capacity S.A.E. M.I.O. automotive fittings Baseplate orientation Custom voltage ranges Application Code Model Naming Convention The Masterflux model naming convention is very simple. A sample model and the breakdown of each of the parts is shown below. Please remember that a model may have several different part numbers depending on the particular configuration. Type Voltage Code Application Code Table Evaporator Temperature Rating Point 1 Low -10 F (-23.3 C) 2 Medium / Commercial +20 F (-6.7 C) 3 High / Air Conditioning +45 F (7.2 C) Displacement (in 3 ) Application Refrigerant Voltage Code Table VOLTAGE CODE NOMINAL VOLTAGE RANGE DC / / / / /

6 Controllers Each Masterflux compressor requires a Masterflux sensorless BLDC motor controller to operate. These controllers are specifically tested and tuned for with each compressor and must be used. For each model of compressor, there may be several versions of the controller to choose from. Controller Key Functions: Start and run the compressor Provide locked-rotor protection Provide thermal protection and shutdown of the compressor and controller Vary the speed of the compressor Limit the power and current draw Provide diagnostic information Low voltage and high voltage shutdown Options for the controllers: Custom heat sink designs Custom wire harness options IP rated enclosures Soft start capability Custom voltage ranges and trip limits Optional Accessories: Power input cables harnesses Manual control devices Serial and USB diagnostic devices 6

7 Make your choice: Application Model Refrigerant Capacity ,900 3,800 7,500 15,000 Watt ,600 3,200 6,400 12,800 25,600 51,200 BTU/hr HBP Sierra R134a R22 R407C Alpine R134a Cascade R134a MBP Sierra R134a R404A LBP Sierra R134a R404A Cascade R134a Sierra : HIGH / AIR CONDITIONING: (performance rated at 7.2 C/45 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wgt SIERRA Y3 SIERRA V R134a High Temp. 1,586-6,091 BTU/hr 465-1,785 Watts SIERRA Y3 SIERRA V R134a High Temp. 1,586-6,091 BTU/hr 465-1,785 Watts DCMX lbs 5.1 kg SIERRA Y3 SIERRA00087, Dual V R134a High Temp. 1,586-6,091 BTU/hr 465-1,785 Watts DCMX lbs 5.1 kg SIERRA E3 SIERRA V R22 High Temp. 2,535-6,500 BTU/hr 742-1,900 Watts SIERRA C3 SIERRA V R407C High Temp. 2,300-6,000 BTU/hr 680-1,800 Watts SIERRA Y3 SIERRA ,628-5,606 BTU/hr 477-1,643 Watts SIERRA Y3 SIERRA ,628-5,606 BTU/hr 477-1,643 Watts DCMX lbs 5.1 kg SIERRA Y3 SIERRA00048, High Ambient 1,628-5,606 BTU/hr 477-1,643 Watts SIERRA Y3 SIERRA V R134a High Temp. 1,707-6,500 BTU/hr 500-1,904 Watts SIERRA Y3 SIERRA V R134a High Temp. 1,707-6,500 BTU/hr 500-1,904 Watts SIERRA Y3 SIERRA V R134a High Temp. 1,707-6,500 BTU/hr 500-1,904 Watts DCMX lbs 5.1 kg SIERRA Y3 SIERRA V R134a High Temp. 1,785-6,375 BTU/hr 523-1,868 Watts 7

8 Sierra Continued: HIGH / AIR CONDITIONING: (performance rated at 7.2 C/45 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) SIERRA Y3 SIERRA Y3 SIERRA00052 SIERRA /8'' Suction, 5 16'' V R134a High Temp V R134a High Temp. 1,785-6,375 BTU/hr 523-1,868 Watts 1,626-6,500 BTU/hr 476-1,904 Watts DCMX Wgt 10.8 lbs 5.1 kg SIERRA Y3 SIERRA V R134a High Temp. 1,626-6,500 BTU/hr 476-1,904 Watts DCMX lbs 5.1 kg SIERRA Y3 SIERRA '' Suction, 5 16'', High Ambient V R134a High Temp. 1,626-6,500 BTU/hr 476-1,904 Watts SIERRA Y3 SIERRA V R134a High Temp. 2,840-10,050 BTU/hr 832-2,945 Watts DCMX lbs SIERRA Y3 SIERRA V R134a High Temp. 2,840-10,050 BTU/hr 832-2,945 Watts DCMX lbs 6.8 kg SIERRA Y3 SIERRA V R134a High Temp. 2,840-10,050 BTU/hr 832-2,945 Watts DCMX lbs 6.8 kg SIERRA Y3 SIERRA V R134a High Temp. 2,840-10,050 BTU/hr 832-2,945 Watts DCMX lbs 6.8 kg SIERRA Y ,840-11,300 BTU/hr 832-3,311 Watts DCMX lbs 6.6 kg SIERRA Y3 SIERRA ,840-11,300 BTU/hr 832-3,311 Watts DCMX lbs 6.8 kg SIERRA Y3 SIERRA ,950-15,461 BTU/hr 1,157-4,530 Watts SIERRA Y ,950-15,461 BTU/hr 1,157-4,530 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA00035 Copper Tubes, High Capacity 3,950-15,461 BTU/hr 1,157-4,530 Watts SIERRA Y , High Capacity 3,950-15,461 BTU/hr 1,157-4,530 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA00058, High Capacity, Dual 3,950-15,461 BTU/hr 1,157-4,530 Watts DCMX lbs SIERRA C3 SIERRA Suction, 5 16 Discharge Copper Tubes, 90 discharge V R407C High Temp. 4,800-14,700 BTU/hr 1,400-4,300 Watts DCMX SIERRA E3 SIERRA V R22 High Temp. 6,000-15,000 BTU/hr 1,750-4,400 Watts SIERRA Y3 SIERRA V R134a High Temp. 4,160-8,090 BTU/hr 1,219-2,375 Watts SIERRA E3 SIERRA V R22 High Temp. 6,000-15,000 BTU/hr 1,750-4,400 Watts SIERRA C3 SIERRA V R407C High Temp. 5,500-13,700 BTU/hr 1,600-4,000 Watts SIERRA Y3 SIERRA V R134a High Temp. 4,160-15,200 BTU/hr 1,219-4,454 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA00080, Dual V R134a High Temp. 4,160-15,200 BTU/hr 1,219-4,454 Watts 14.7 lbs 8

9 Sierra Continued: HIGH / AIR CONDITIONING: (performance rated at 7.2 C/45 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wgt SIERRA Y3 SIERRA V R134a High Temp. 4,160-15,200 BTU/hr 1,219-4,454 Watts SIERRA Y3 SIERRA V R134a High Temp. 4,160-15,200 BTU/hr 1,219-4,454 Watts SIERRA Y V R134a High Temp. 4,160-15,200 BTU/hr 1,219-4,454 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA V R134a High Temp. 3,970-15,170 BTU/hr 1,163-4,190 Watts SIERRA Y3 SIERRA V R134a High Temp. 3,970-15,170 BTU/hr 1,163-4,190 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA V R134a High Temp. 3,909-15,170 BTU/hr 1,145-4,445 Watts SIERRA Y V R134a High Temp. 3,909-15,170 BTU/hr 1,145-4,445 Watts 14.4 lbs 6.5 kg SIERRA Y3 SIERRA00081, Dual V R134a High Temp. 3,909-15,170 BTU/hr 1,145-4,445 Watts DCMX lbs SIERRA Y3 SIERRA V R134a High Temp. 3,909-15,170 BTU/hr 1,145-4,445 Watts 14.4 lbs 6.5 kg MEDIUM / REFRIGERATOR: (performance rated at -6.7 C/20 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wt SIERRA Y2 SIERRA V R134a Medium Temp BTU/hr 262-1,500 Watts SIERRA Y2 SIERRA V R134a Medium Temp BTU/hr 262-1,500 Watts SIERRA Y2 SIERRA V R134a Medium Temp BTU/hr 262-1,500 Watts SIERRA Z2 SIERRA V R404A Medium Temp. 1,430-5,200 BTU/hr 420-1,500 Watts SIERRA Z2 SIERRA V R404A Medium Temp. 2,960-10,700 BTU/hr 867-3,133 Watts LOW / FREEZER: (performance rated at -23 C/-10 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wt SIERRA Y1 SIERRA V R134a Low Temp ,534 BTU/hr Watts SIERRA Z1 SIERRA V R404A Low Temp ,600 BTU/hr Watts SIERRA Z1 SIERRA V R404A Low Temp ,600 BTU/hr Watts SIERRA Z1 SIERRA V R404A Low Temp. 1,700-6,200 BTU/hr 500-1,800 Watts SIERRA Z1 SIERRA V R404A Low Temp. 1,700-6,200 BTU/hr 500-1,800 Watts 9

10 Sierra Controller: Controller Number minal Voltage Range Description Models Controller Wiring Diagram Manual Control Device Power Input Cable Comp. Harness 025A VDC Full Cables, 9-30 VDC DGMX0020 DEMX A N/A 025F VDC Cables, 9-30 VDC DGMX0022 DEMX A0117 N/A 040A A VDC Short Cables, 9-30 VDC SIERRA XX DGMX0041 DEMX A F VDC Cables, Flanged Heatsink 9-30 VDC 025A VDC Full Cables, 9-30 VDC DGMX0055 DEMX A0117 N/A 040A0095 DGMX0021 DEMX A N/A 025F VDC Cables, 9-30 VDC DGMX0022 DEMX A0117 N/A 040A F VDC Cables, Flanged Heatsink SIERRA XX 9-30 VDC DGMX0055 DEMX A0117 N/A 040A A VDC Full Cables, Dual, 9-30 VDC DGMX0021 DEMX A N/A 025A VDC Full Cables, VDC DGMX0030 DEMX A A0020 N/A 025F VDC Cables, Flanged Heatsink VDC DGMX0031 DEMX A0043 N/A 040A F VDC Cables, VDC DGMX0033 DEMX A0043 N/A 040A A VDC Short Cables, VDC SIERRA XX DGMX0029 DEMX A A VDC Short Cables, Soft Start SIERRA XX VDC SIERRA XX DGMX0029 DEMX A F VDC Cables, Flanged Heatsink, Dual, VDC DGMX0031 DEMX A A VDC Short Cables, Dual, VDC DGMX0029 DEMX A A VDC Full Cables, VDC DGMX0030 DEMX A A0020 N/A 025A VDC Full Cables, Soft Start VDC DGMX0030 DEMX A A0020 N/A 025F VDC Cables, Flanged Heatsink VDC DGMX0031 DEMX A0043 N/A 040A F VDC Cables, VDC DGMX0033 DEMX A0043 N/A 040A A VDC Short Cables, VDC SIERRA XX DGMX0029 DEMX A F VDC Cables, Flanged SIERRA XX Heatsink, VDC SIERRA XX DGMX0026 DEMX02 030A0117 N/A 040A F VDC Cables, Flanged Heatsink, VDC SIERRA XX DGMX0051 DEMX02 030A0117 N/A 040A F VDC Cables, VDC DGMX0042 DEMX02 030A0117 N/A 040A F VDC Cables, Dual, VDC DGMX0042 DEMX A0117 N/A 040A F VDC Cables, VDC DGMX008 DEMX06 030A0138 N/A F VDC Cables, Flanged Heatsink VDC DGMX012 DEMX06 030A0138 N/A F VDC Cables, Flanged Heatsink, VDC SIERRA XX SIERRA XX SIERRA XX SIERRA XX DGMX012 DEMX06 030A0138 N/A F VDC Cables, Flanged Heatsink, VDC DGMX012 DEMX06 030A0138 N/A F VDC Cables, VDC SIERRA XX SIERRA XX DGMX008 DEMX06 030A0138 N/A F VDC Cables, Flanged Heatsink VDC DGMX012 DEMX06 030A0138 N/A

11 Sierra Controller Continued: Controller Number minal Voltage Range Description Models Controller Wiring Diagram Manual Control Device Power Input Cable Comp. Harness 025F VDC Cables, VDC 025F VDC 025F VDC Cables, VDC DGMX008 DEMX06 030A0138 N/A SIERRA XX Cables, Flanged Heatsink SIERRA XX 025F VDC DGMX012 DEMX06 030A0138 N/A VDC 025F VDC 025F VDC Sierra Condensing Unit: Cables, Flanged Heatsink VDC Cables, Flanged Heatsink, Dual, VDC Cables, Flanged Heatsink, VDC Model Part Number Application Refrigerant VDC Capacity Amps Wgt SIERRA Y3XA High Temp./Air Cooled R134a 12 SIERRA Y3XA High Temp./Air Cooled R134a 24 SIERRA Y3XA High Temp./Air Cooled R134a 24 SIERRA Y3XA High Temp./Air Cooled R134a 48 SIERRA Z1XA 2B Low Temp./Air Cooled R404A 48 DGMX008 DEMX06 030A0138 N/A DGMX012 DEMX06 030A0138 N/A DGMX012 DEMX A0138 N/A SIERRA XX DGMX0054 DEMX06 030A0138 N/A ,079 BTU/hr 902 Watts 3,305 BTU/hr 968 Watts 8,486 BTU/hr 2,485 Watts 8,026 BTU/hr 2,350 Watts 3,961 BTU/hr 1,160 Watts lb/15.2kg lb/15.2kg lb/16.3kg lb/16.8kg lb/16.8kg Alpine : HIGH / AIR CONDITIONING: (performance rated at 7.2 C/45 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wgt ALPINE Y Suction, 7/ V R134a High Temp. 11,200-34,900 BTU/hr 3,270-10,000 Watts DCMX lbs 14.1 kg ALPINE Y3 ALPINE00002 Alpine Controller: Controller Number minal Voltage Range #12 Suction, #10 Discharge Description 300 V R134a High Temp. Models Controller Wiring Diagram 11,200-39,000 BTU/hr 3,270-10,000 Watts Manual Control Device DCMX13NO 700 Power Input Cable 31.3 lbs 14.2 kg Comp. Harness 025F VDC Cables, Flanged Heatsink VDC,ROHS ALPINE XX DGMX0012 DEMX A0138 N/A

12 Cascade : LOW / FREEZER: (performance rated at -23 C/-10 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wgt 0146Y1 CASCADE Suction, 5 16, Mobile 12V-24 V, 48V R134a Low Temp BTU/hr Watts DCMX lbs 0231Y1 CASCADE Suction, 5 16, Mobile 12V-24 V, 48V R134a Low Temp BTU/hr Watts DCMX lbs 0146Y1 CASCADE Suction, 5 16, Stationary 12V-24 V, 48V R134a Low Temp BTU/hr Watts DCMX lbs 0231Y1 CASCADE Suction, 5 16, Stationary 12V-24 V, 48V R134a Low Temp BTU/hr Watts DCMX lbs HIGH / AIR CONDITIONING: (performance rated at 7.2 C/45 F evap., 54.4 C/130 F cond., 11.1 C/20 F superheat, 8.3 C/15 F subcooling, 35 C/95 F ambient) Wgt 0306Y3 CASCADE0003 1/4 Suction, 3 16, Stationary 24V, 48V R134a High Temp ,274 BTU/hr Watts DCMX lbs 0244Y3 CASCADE0004 1/4 Suction, 3 16, Stationary 24V, 48V R134a High Temp. 1,475 BTU/hr 432 Watts DCMX lbs 192Y3 CASCADE0005 1/4 Suction, 3 16, Stationary 24V, 48V R134a High Temp. 1,150 BTU/hr 337 Watts DCMX lbs 0342Y3 CASCADE0006 1/4 Suction, 3 16, Stationary 24V, 48V R134a High Temp. 2,050 BTU/hr 600 Watts DCMX lbs Cascade Controller: Controller Number minal Voltage Range Description Models Controller Wiring Diagram 030F VDC Mounted Controller, VDC XXXXY1 DGMX0044 DEMX F VDC Mounted Controller, VDC XXXXY1 XXXXY3 DGMX0050 DEMX F VDC Mounted Controller, VDC XXXXY3 DGMX0050 DEMX0028 Cascade Condensing Unit: Model Part Number Application Refrigerant VDC Capacity Amps Wgt CASCADE Y1XA 2A900-1 Low Temp./Air Cooled R134a BTU/hr (79 W) 234 BTU/hr (67 W) lb/9.1kg CASCADE Y1XA 2A901-1 Low Temp./Air Cooled R134a BTU/hr (134 W) 462 BTU/hr (135 W) lb/9.1kg 12

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