Wall Thickness Monitor

Transcription

1 ULTRACORR 2 Wall Thickness Monitor IS Ultrasonic Reader / Data-Logger Features Provides Effective, Non-Intrusive, Pipe Wall Corrosion/ Erosion Monitoring Ideal for Direct Wall Loss Monitoring on a Pipe Elbow or Buried Pipeline Intrinsically Safe System (Zone 1) High Sensitivity UT sensor, Resolution of 0.1 mil (0.0025mm) Sensor Rated to 302 F (150 C) Operation Temperature and Material Velocity Compensation Battery Operated for Maximum Versatility Smart Sensor Enables Electronic Tagging Portable Reader / Data-logger Bluetooth Data Transfer The ULTRACORR 2 is the next evolution in the portable ULTRACORR Corrosion/Erosion Monitoring System which provides the highest resolution and most cost effective, direct wall thickness and temperature measurement on a pipe or vessel, using fixed Ultrasonic sensors mounted at various locations throughout a site. The ULTRACORR 2 UT Reader/Data Logger is intrinsically safe and ideal for offshore, refinery or pipeline applications where direct corrosion/erosion of complex pipe geometry is desired or where monitoring locations are in areas where access may be limited. The ULTRACORR system will complement the process corrosion/erosion information obtained from the intrusive probe technique. After initial installation, access to the monitoring point is no longer required. The sensor will be permanently fixed to the outer pipe wall and the cable/connector can be run to a convenient location for taking thickness and temperature readings using the portable interrogator/data logger unit. These readings can then be downloaded using an IS Bluetooth hand held unit and subsequently transferred to a PC running Corrdata II software for storage and trend analysis. The ULTRACORR 2 sensors are Zone 1 rated for temperatures up to 302 F (150 C) and are equipped with an integral RTD temperature sensor which enables taking of simultaneous metal thickness and pipe wall temperature readings. The instrument incorporates sensor/material temperature compensation. The new generation of sensors are embedded with smart sensors that retain user configured ID characteristics and parameters. Typical measurement time per sensors is a few seconds. The user can program the ULTRACORR 2 to collect data using an IS Zone 1 rated portable Bluetooth instrument. Data can be collected from as many as 256 sensors, or alternatively, it can be programmed to collect up to 2000 data points from one sensor at programmed intervals. The stored data is downloaded by the IS Bluetooth instrument and then transferred to a PC for analysis with the Corrdata II Corrosion Management Software. ULTRACORR 2 is compatible with Corrdata II (for Windows XP/Windows Vista/Windows 7/Windows 8) software used with the industry favorite CORRDATA Remote Data Collection System

2 Buried Pipeline Corrosion Monitoring A B C D E F Remote Erosion Monitoring on Elbow UST2 ULTRACORR Sensor Signal Cabling 25 ft (8m) max Reading Point (Junction Box Optional for Multiple Sensors) ULTRACORR 2 Reader/Data Logger IS Data Communication (Bluetooth) unit for set up and data collection. PC Running Corrdata II Software UST 2 Transducer with U Channel Assembly for Protection for Above Ground Installation Stand-off Assembly P/N U-Channel Assembly P/N X

3 Specifications ULTRACORR 2 Instrument: Thickness Measurement Range: 0.2 (5 mm) to 2.0 inches (50 mm) Resolution (Sensitivity) 0.1 mil ( mm) Instrument Operating Temperature 40 F to 158 F ( 40 C to 70 C) Data Storage Reader: 256 Sensors Datalogger: 1 Sensor with 2000 Readings Time and Date Stamped Memory: Non Volatile Communication Interface Bluetooth Battery Requirements 2 x 3.6V AA Lithium Cells (RCS P/N ) Battery Capacity 2,000 readings Size Approx. 4 x 8 x 2 (10 cm x 20 cm x 5 cm) Weight 1 lb (0.45 kg) UST2 Ultrasonic Sensor: Intelligent Compression Wave Sensor Programmable with ID and Tag Pre programmed with calibration Operating Temperature Metal Surface: 40ºF to +302ºF ( 40ºC to +150ºC) Ambient: 40ºF to +158ºF ( 40ºC to +70ºC) Size 1.20 (30.5 mm) Dia x 1.8 (45.72 mm) High Sensor Mounting Pipe surface preparation bare metal finish. Measurement Range: 4 Pipe Diameter or larger Thickness (3 mm) to 2.0 inches (50 mm) Bluetooth Communication Instrument Converted IS Phone (Bluetooth Communication) Mate BT Data Transfer Unit (Future) PC Software: Corrdata II Hazardous Area Certifications ULTRACORR 2 Instrument USA/Canada Europe CSA Canada CSA USA Sira IECEx Sira Ex ib IIC T4 Class I, Zone 1, AEx ib IIC T4 ATEX Ex ia IIC T4 Gb IEC Ex ia IIC T4 Gb North America Certified Bluetooth Instrument UL 5th Edition UL913 Cl I, II, III Div 1 Gr A G T4, Cl I Zone 0 Gr IIC UL 7th Edition UL913 Class I Zone 1, AEx ib IIB T4 Zone 21 Canadian Standards Authority CSA C22.2 No ATEX II 2 G Ex ib IIB T4 Gb IECEx Ex ib IIB T4 Gb UST2 Sensor USA/Canada CSA Canada Ex ib IIC T4 * CSA USA Class I, Zone 1, AEx ib IIC T4* Europe Sira ATEX Ex ia IIC T4 Gb * IECEx Sira IEC Ex ia IIC T4 Gb * * Above face temp 135C (T4) the metal surface itself creates a T3 rating European ATEX Certified Bluetooth Instrument Ex Zone 2 Ex II 3 G Ex ic IIC T4

4 Ordering Information ULTRACORR 2 Instrument ULTRACORR 2 Intrinsically Safe Ultrasonic High Resolution Reader/Data Logger with carrying case* Code Type 1 Reader 2 Reader/Datalogger Code Data Transfer Module/I.S. Certifications 0 Not Included 1 North America Certified Bluetooth Instrument ( ** See Below) 2 European ATEX Certified Bluetooth Instrument (Ex Zone 2 Ex II 3 G Ex ic IIC T4) 3 Mate BT Bluetooth Data Transfer Unit (available 3rd quarter 2015) Code PC Software 0 No PC Software 2 Corrdata II ULTRACORR Example *Carrying case holds Ultracorr 2 Reader/Data logger and Data Transfer Module. **UL 5 th Edition UL913 CI, II, III Div 1 Gr A G T4, CI I Zone 0 Gr IIC UL 7 th Edition UL913 Class I Zone 1, AEx ib IIB T4 Zone 21 Canadian Standards Authority CSA C22.2 No ATEX II 2 G Ex ib IIB T4 Gb IECEx Ex ib IIB T4 Gb Ultrasonic Sensor UST 2 Intrinsically Safe High Resolution Ultrasonic Sensor Code Cable Type 0 Low Capacitance Black PVC Jacket ( 40C to +105C) 25ft (8m)max 1 Polyurethane Jacket ( 55C to +80C) 6ft (2m) max Code Termination Option 0 Weatherproof Connector Code Cable Length L Cable Length 6 ft (2m), 12 ft (4m), or Max 25ft (8m) UST Example Enclosures Part Number Enclosure assembly for ULTRACORR 2 for 5 transducer Connectors in Nema 4X box (does not include pole) Enclosure assembly for ULTRACORR 2 for 10 transducer Connectors in Nema 4X box (does not include pole) Enclosure assembly for ULTRACORR 2 for 15 transducer Connectors in Nema 4X box (does not include pole) X Y W Enclosure for ULTRACORR 2 Reader/Datalogger(s) (does not include pole) X=No of transducers (5 max) Y=No of Dataloggers (2 Max) W=With Clear Acrylic Cover Panel (Omit W for standard solid cover panel)

5 Accessories U Channel Assembly U Channel Assembly Code Pipe Diameter Example P/N P/N Z W P/N L P/N Epoxy Couplant Kit (includes cleaner) One kit required per Sensor for installation. High Temperature Sealant Kit UST2 Z=Number of Transducers W=0 for Pipes =1 for Vessels Installation Jig (L=Strap length according to pipe diameter) Note: It is strongly recommended that the first installation is done by an RCS trained technician contact factory for details. Stand off Assembly (Use Epoxy Kit P/N to bond to pipe) One kit required for two standoffs. One stand off per 1.5 feet of cabling is recommended (bends may require additional). P/N V AA Lithium Cells (2) Cosasco East Smith Avenue Santa Fe Springs, CA 90670, USA Tel: sales@cosasco.com Web Site: Rohrback Cosasco Systems, Inc. All rights reserved The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described wherein or their use or applicability. We reserve the right to modify or improve the designs or specifications of our products at any time without notice. Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: , , , , , , , , , , , Bulletin #814 P Rev. Date: 11/17/2015