Modicon Telemecanique Premium automation platform

Transcription

1 Modicon Telemecanique Premium automation platform General contents Product index pages I0026/2 and I0026/4 Product reference index pages R0028/3 and R0028/5 Premium PLCs Premium PLCs pages 43510/2 to 43512/5 Selection guide pages 0451Q/2 and 0451Q/3 1 Discrete I/O Selection guide pages 0471Q/2 to 0471Q/5 Discrete I/O pages 43520/2 to 43520/13 TSX PAY safety modules pages 43308/2 to 43522/7 Selection guide pages 0113Q/2 and 0113Q/7 Telefast 2 and Tego pre-wired system pages 14030/2 to 15012/3 2 Distributed I/O AS-i bus module and power supplies pages 43610/2 to 43612/3 Selection guides pages 0422Q/2 and 0422Q/3 Selection guides pages 0489Q/2 to 0489Q/5 pages 0491Q/2 and 0491Q/3 pages 0495Q/2 and 0495Q/3 pages 0488Q/2 to 0488Q/5 TBX distributed I/O pages 0424Q/2 and 0424Q/3Momentum distributed discrete I/O pages 42311/2 to 42313/5 pages 48220/2 to 48249/3 3 Applicationspecific modules and solutions Selection guide pages 0472Q/2 and 0472Q/3 Analogue I/O and process control pages 43530/2 to 43620/9 Selection guides pages 0452Q/2 to 0453Q/3 Counter and motion control modules pages 43540/2 to 43545/3 ISP Plus weighing system pages 43552/2 to 43552/7 Warm Standby redundancy pages 43566/2 to 43566/7 4 PL7 software and industrial terminals Selection guide pages 0454Q/2 and 0454Q/3 Development and run-time software pages 43099/2 to 43107/3 FT2100 industrial terminals pages 43586/2 to 43586/5 5 Operator dialogue terminals Selection guide pages 0372Q/2 and 0372Q/3 Magelis alphanumeric terminals pages 36331/2 to 36351/3 Selection guide page 0372Q/3 Magelis terminals and graphic stations pages 36352/2 to 36354/3 CCX 17 industrial operator panels pages 43583/2 to 43583/7 6 Supervision Monitor Pro multi-platform software Please consult your Regional Sales Office 7 Communication Selection guide pages 0477Q/2 to 0477Q/5 X-Way communication architecture : Ethernet network, Fipway network, Jnet network, Modbus Plus network, AS-i bus, Fipio bus, InterBus-S bus, Profibus DP bus, CANopen bus, Uni-Telway bus, Modbus/Jbus bus, Modem, asynchronous serial links pages 43609/2 to 43615/3 8 Services Technical information pages 43900/2 to X0011/3 Partnership program pages 43614/2 to 43614/11 Addresses pages A0000/2 and A0000/4 9 S0215/1

2 S0206/2

3 1 Premium PLCs Contents Premium PLCs Selection guide pages 0451Q/2 and 0451Q/3 Racks and fan modules TSX RKY page 43510/4 TSX FAN Bus X remote module TSX REY 200 page 43514/3 Processors TSX P57 i i3m pages 43511/8 and 43511/9 TSX MiP Coprocessors T PCX 57 i i3m page 43513/5 TSX MiP Power supply modules TSX PSY page 43512/5 S0206/3

4 Processors and coprocessors Selection guide Applications Single network modular PLCs with PL7 Junior/Pro development software Number of racks 4/6/8 slots 12 slots Discrete I/O In-rack AS-i bus (2) Fieldbus (3) 512 (1), remote Bus X 1024 (1), remote Bus X 496 max. 992 max max max max max. Preventa modules Analogue I/O Max. no. of channels In-rack type App-spec. channels Maximum no. Type Counter Motion Weighing Communication Emergency stop monitoring and limit switches 24 in-rack(1) 24 in-rack(1) 80 in-rack(1) 80 in-rack(1) 640 on Fipio 640 on Fipio Inputs : high level 1 (with common point or isolated), bits; inputs : isolated, 16 bits; inputs : thermocouple, 16 bits 8 (1) 24 (1) 40 khz, 500 khz and 1 MHz counter (with SSI absolute encoder) Motion control for servomotors (500 khz with incremental encoder, 200 khz with SSI absolute encoder), motion Module with measurement input for 8 sensors maximum, 2 discrete outputs and 1 RS 485 output for display (one Communication module, 2 channels with 1 isolated RS 485 integrated channel (with Uni-Telway, Modbus/Jbus or Network connections Maximum no. Type 1 Fipway, Modbus Plus, Ethernet TCP/IP, Ethernet TCP/IP with integrated Web server Bus connection Uni-Telway AS-i Fipio manager Fipio Agent Third-party: InterBus-S, Profibus-DP, CANopen Process control Number of channels Loop profile Integrated Integrated 2 max. 4 max third-party bus 10 Per channel : 3 single, process, cascade, secondary, Memory capacity Integrated RAM Extension File storage Symbol storage 32 Kwords 48 Kwords 64 Kwords 64 Kwords 160 Kwords 128 Kwords with memory extension 128 or 640 Kwords with memory extension 128 Kwords with memory extension Power supply Type of processor Modules c V (26/50/85 W), a 24 V non isolated (30/50 W), a V isolated (50 W). Each rack requires TSX P57 103M TSX P57 153M TSX P57 203M TSX P57 253M Pages 43511/ / / /8 (1) Cumulative maximum values, (2) Sensor/actuator bus, (3) Fipio/Modbus Plus/InterBus-S/Profibus DP fieldbus 0451Q/2

5 Multinetwork modular PLCs with PL7 Junior/Pro development software PLC coprocessors to be integrated in PC compatible (1), remote Bus X 2048 (1), remote Bus X 1024 (1), remote Bus X 1984 max max. 992 max max. 10,112 max. 12,704 max. 14,114 max max. 12,704 max in-rack (1) 128 in-rack (1) 256 in-rack (1) 80 in-rack(1) 128 in-rack (1) 640 on Fipio 1472 on Fipio 640 on Fipio 640 on Fipio outputs : isolated, 11 bits + sign; outputs : with common point, 13 bits + sign 32 (1) 64 (1) 24 (1) 32 (1) control for stepper motor module is counted as 2 application-specific channels) character mode protocol) and 1 PCMCIA card slot (multiprotocol serial link, Jnet network) Integrated Integrated Integrated 8 max. 8 max. 4 max. 8 max third-party bus (with 1 CANopen maxi) 2 third-party bus (with 1 CANopen maxi) 1 third-party bus 2 third-party bus (with 1 CANopen maxi) setpoint programmer 64/80 Kwords (4) 80/96 Kwords (4) 96/176 Kwords (4) 48 Kwords 80/96 Kwords (4) 384 Kwords 512 Kwords 160 Kwords 384 Kwords 128 or 640 Kwords with memory extension 128 or 640 Kwords with memory extension 128 or 640 Kwords with memory extension 128 Kwords with memory extension 128 or 256 Kwords with memory extension 128 Kwords with memory extension a power supply TSX P57 303M TSX P57 353M TSX P57 453M T PCX M T PCX M 43511/ / / / / /5 (4) The second value corresponds to the capacity of the integrated RAM when the application program is supported by the extension memory. 0451Q/3

6 Racks and fan modules References : page 43510/4 Dimensions : page 43510/5 Presentation, description Presentation TSX RKY iii racks form the basic elements of the Premium control system platform. TSX RKY 4ii TSX RKY 6ii TSX RKY 8ii These racks provide the following functions : i Mechanical function : they enable all the modules of a PLC station (power supply, processor, discrete I/O, analogue I/O, application-specific modules) to be fitted. i Electrical function : they enable connection to the bus (Bus X) and provide distribution of : - power supplies required for each module in the same rack - data and service signals for the entire PLC station where this has several racks. To meet user requirements, several types of rack are available in order to make up PLC stations comprising 1 to 16 racks maximum distributed over Bus X with a maximum cumulative length of 100 meters. TSX RKY 12ii TSX FAN iip fan modules installed above the racks of Premium PLCs provide forced air convection, in order to maintain an even ambient temperature inside the enclosure and to eliminate the various hot spots that may exist. TSX FAN iip Fan modules are required whenever the ambient temperature is between 60 C and 70 C (forced ventilation enables the ambient temperature in the enclosure to be lowered by 10 C) (1). Three types of fan module are available: a 24 V, c 110 V and c 220 V. According to the modularity of the racks used, one fan module is required for a 4 or 6-position rack, two fan modules for an 8-position rack and three fan modules for a 12-position rack. (1) For an ambient temperature between 25 C and 60 C, the use of fan modules increases the MTBF. Description TSX RKY iii racks comprise: Metal frame 2 Slots for anchoring the module pins 3 48-way female 1/2 DIN connectors for module-rack connections (the first connector is reserved for the power supply module) 4 Locating slot for the power supply module 5 Tapped holes for fixing the module 6 Four holes for fixing the rack 7 Position for rack address label 8 Position for station network address label 9 Two earth terminals for earthing the rack 10 Microswitches for coding the rack address (on extendable racks) 11 Two 9-way female SUB-D connectors for the remote connection of bus X to another rack (on extendable racks) TSX FAN iip fan modules comprise: Connection terminal for the fan module power supply, the internal temperature probe and the associated LED or preactuator 2 Earth terminal 3 Two fixing holes for the fan module 4 Shuttered air outlets 43510/2

7 Racks and fan modules Functions Composition of a PLC station Using TSX RKY 6/8/12 standard racks, it is possible to constitute a PLC station with Premium processors, with just a single rack. Using TSK RKY 4EX/6EX/8EX/12EX (1) extendable racks, a PLC station can be constituted which comprises up to 4 racks for a station with TSX processor and 16 racks for a station with TSX 57-20, 57-30, or PCX 57-20/ 30 processor. The racks are connected to each other by Bus X extension cables. Bus X The racks distributed on Bus X are connected to each other via Bus X extension cables whose total length is 100 m maximum. Using TSX REY 200 Bus X remote modules enables the length of Bus X to be increased to a maximum of 2 x 350 m (see page 43514/2). The racks are connected to each other using TSX CBY ii0k Bus X extension cables which are connected to one of the two 9-way SUB-D connectors on each extendable rack. The incoming cable from another rack can be connected to either the right or left-hand connector. Line termination The two extendable racks located at the ends of the line must have a TSX TLY EX line terminator fitted on the unused 9-way SUB-D type connector, except when using PCX 57 coprocessors where the line terminator is supplied with the coprocessor module. Addressing the racks Address 0: this address is always assigned to the rack which holds the processor. This rack can be located in any position on the line. Addresses 1 to 7: these can be assigned in any order to all the other extendable racks of the station. As the two racks with 4,6, or 8 slots which make up each pair can have the same address on the bus X (3), position numbers are defined as follows : - rack n : position 00 to xx (02, 04 or 06); rack n+1 : position 08 to yy (10, 12 or 14). Each rack with 12 slots holds an address (with position 00 to 10). i Installing the various modules on the standard or extendable rack with address 0 The rack with address 0 must contain a power supply module and the processor module. For Premium PLCs which have two types of power supply (standard or double format), the position of the processor (standard or double format) will depend on the type of power supply used. PS Using a standard format power supply module : - the power supply module systematically occupies position PS, - the processor module must be installed in position 00/01 (00 with TSX P57 1i3M processor). The other modules are installed from position 02 (01 with TSX P57 1i3M processor). PS Using a double format power supply module : - the power supply module systematically occupies positions PS and 00, - the processor module must be installed in position 01/02 (01 with TSX P57 1i3M processor), - the other modules are installed from position 03 (02 with TSX P57 1i3M processor). i Installing the various modules on extendable racks with addresses 1 to 7 Each rack must have either a standard format or double format power supply module. PS Using a standard format power supply module : - the power supply module systematically occupies position PS, - the other modules are installed from position 00 onwards. PS Using a double format power supply module : - the power supply module systematically occupies positions PS and 00, - the other modules are installed from position 01 onwards. (1) Using the 12 slot rack is the same as occupying 2 racks with 4, 6, or 8 slots /3

8 Racks and fan modules Presentation : page 43510/2 Dimensions : page 43510/5 References Non-extendable racks Description Type of modules Capacity Reference Weight to be installed kg TSX RKY 6 Non-extendable TSX PSY power supply, 6 positions TSX RKY racks, for TSX/T PMX P57 processor, single rack I/O modules, 8 positions TSX RKY configuration application-specific modules 12 positions TSX RKY Extendable racks Description Type of modules Capacity Reference Weight to be installed kg Extendable racks TSX PSY power supply, 4 positions TSX RKY 4EX for multi-rack TSX/T PMX P57 processor configuration (main rack ), 6 positions TSX RKY 6EX (maximum I/O modules, 16 racks) application-specific modules 8 positions TSX RKY 8EX (1) 12 positions TSX RKY 12EX Fan modules Description Use Power supply Reference Weight kg TSX RKY 6EX Fan modules For TSX RKY i or a 24 V TSX FAN D2P (2) TSX RKY iex racks c V TSX FAN A4P c V TSX FAN A5P Connection accessories Description Use Comprising Length Unit Weight reference kg TSX FAN iip Daisy chaining Between 2 x 9-way 1 m TSX CBY 010K cables TSX RKY iex SUB-D 3 m TSX CBY 030K Bus X racks connectors 5 m TSX CBY 050K (total length 12 m TSX CBY 120K m maximum) 18 m TSX CBY 180K (3) 28 m TSX CBY 280K m TSX CBY 380K m TSX CBY 500K m TSX CBY 720K m TSX CBY 1000K Cable on reel Length to be fitted Cable with 100 m TSX CBY with TSX CBY K9 free ends, connectors 2 line testers Line terminators Compulsory on the 2 x 9-way SUB-D TSX TLY EX (Sold in lots of 2) 2 TSX RKY iex connectors end racks labelled A and B TSX TLY EX Protective covers Unoccupied position 5 screw-on TSX RKA (Sold in lots of 5) on TSX RKY i or covers TSX RKY iex racks Bus X connectors For TSX CBY x 9-way SUB-D TSX CBY K (Sold in lots of 2) cable ends connectors Installation Mounting of 2 crimping pliers TSX CBY ACC 10 of TSX CBY K9 1 pen connectors connectors (4) Fixing screws Fixing for Captive screw AF1-VA M6 x 25 TSX RKY i or and washer (Order in TSX RKY iex racks with hexagonal multiples of 100) slotted head (1) 16 racks TSX RKY 4EX/6EX/8EX maximum (4, 6 or 8 slots). Using the TSX RKY 12EX (12 slots) is the same as occupying 2 racks with 4, 6 or 8 slots. (2) One fan module for rack with 4 or 6 positions, two fan modules for rack with 8 positions and three fan modules for rack with 12 positions. Product supplied with bilingual Quick Reference Guide : English and French. (3) 2 x 350 m maximum when using the TSX REY 200 Bus X remote module (see page 42514/2). (4) Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a digital ohmmeter /4

9 Racks and fan modules Dimensions, mounting TSX RKY Common side view Front view : TSX RKY 8/8EX example 151,5 165 (1) TSX RKY a 4EX /6EX /8EX /12EX (1) a 200 (2) (1) With screw terminal block (2) With HE 10 or SUB-D type connectors TSX FAN iip Fan module mounting ,9 58,3 Mounting of racks on AM1-PA perforated plate Installation rules AF1-EA6 16 8,75 a b Mounting of racks on AM1-ED profiles AF1-CF56 88,9 = 8,75 88,9 31,3 151,5 31, (3) 150 (3) 100 a 100 (4) a a (2) (2) (2) a a a (1) = a TSX RKY a b a 50 mm 4EX (1) Equipment or enclosure 6/6EX (2) Cable ducting or clip 8/8EX (3) 130 mm with TSX FAN iip fan module 12/12EX (4) TSX RKY 4EX/6/6EX 1 fan module per rack For mounting on panel : the diameter of the fixing holes must be sufficient for TSX RKY 8/8EX 2 fan modules per rack an M6 screw TSX RKY 12/12EX 3 fan modules per rack 43510/5

10 Bus X remote rackmaster module Description : page 43514/3 References : page 43514/3 Presentation Presentation Bus X for Premium PLCs can be used to connect eight 12-position racks or sixteen 4-, 6- or 8-position racks, distributed over a maximum length of 100 metres (see page 43510/3). For applications requiring longer distances between racks, the Bus X remote rackmaster module : TSX REY 200 can be used to increase this distance up to a maximum of 350 metres without reducing performance. The Bus X remote system is electrical. Using the Bus X remote rackmaster module will not result in any loss of performance in reading or controlling I/O. The Bus X remote system comprises : i One TSX REY 200 module called the Master 1 located on the rack at address 0 (rack supporting the processor 2 and the main Bus X 3). This module has 2 channels used to locate 2 Bus X segments 5 remotely at a maximum distance of 250 metres. i One or two TSX REY 200 modules 4 called Slaves located on each extendable rack. i Each Slave module is connected to the Master module by a TSX CBRY 2500 cable 5, which the user should cut and fit with TSX CBRY K5 connectors as required (cabling does not require any special equipment). i Each end of the Bus should be fitted with a TSX TLY EX line terminator Bus X 100 m Remote location of Bus X at 250 m max. Bus X 100 m 1 6 Remote location of Bus X at 250 m max. 6 5 Bus X 100 m Maximum distances for remote location From one remote system, the maximum permitted distances from the processor are shown in the table below : Type of module References Bus X remote Bus X system 5 3 Discrete inputs (1) TSX DEY iii 250 m 100 m Discrete outputs TSX DSY iii Preventa safety modules TSX PAY iii Discrete I/O (2) TSX DMY 175 m less than 100 m Analogue I/O (3) TSX AEY iii/asy iii the length Counting/motion modules (4) TSX CTY ia/cty2c/cay 21/CAY41/ of Bus X CFY i1 Weighing module TSX ISP Y 100/110 AS-i Bus module TSX SAY 100 SERCOS motion module TSX CSY 84 Remote location 100 m Communication module TSX SCY of Bus X Ethernet modules TSX ETY 110/110 WS/410/5101 not permitted Third-party Bus modules TSX IBY 100/PBY100 Electronic cam module TSX CCY m less than 100 m (1) TSX DEY 16FK (version 06) the length (2) TSX DMY 28FK/28RFK of Bus X (3) TSX ASY 810/1614 TSX ASY 410 (version 11) (4) TSX CTY 2C TSX CAY 22/42/ / 2

11 Bus X remote rackmaster module Presentation, description, references Installations The rules for installing the Bus X remote rackmaster module, TSX REY 200, are as follows : i Bus X remote rackmaster module acting as a Master. It is installed on the rack at address 0 supporting the processor with : - the power supply module systematically occupying position(s) PS (and 00). The processor module must be installed in position 01 (and 02 if it is a double format processor). - the Bus X remote rackmaster module, TSX REY 200, can be installed in any position after 02 (or 03 if it is a double format processor). i Bus X remote rackmaster module acting as a Slave. It is installed in an extendable rack (located on an extendable Bus X segment) in any position apart from the positions dedicated to the power supply module. Description The front panel of the Bus X remote rackmaster module TSX REY 200 comprises : A display block with 6 indicator lamps : - RUN indicator : module running - ERR indicator : module has internal fault - I/O indicator : module has external fault - MST indicator : module acting as Master or Slave - CH0 indicator : channel 0 operating - CH1 indicator : channel 1 operating 2 9 to 5-way SUB-D 9 connector for the connection of channel to 5-way SUB-D 9 connector for the connection of channel 1. References Description Operation Number of Reference Weight channels (1) kg Bus X remote Master/Slave 2 TSX REY 200 rackmaster module Connection cables and accessories Description Use Length Reference Weight kg TSX REY 200 Bus X cables Connection of two 250 m TSX CBRY 2500 supplied on a drum TSX REY 200 modules Class C1 flame resistance Cable for daisy chain mounting 250 m TSX CBRY 2500F 5-way Connections for bus X cable TSX CBRY K5 SUB-D 9 connectors (sold in lots of 5) Description Use Composition Reference Weight kg Line Must be fitted on 2 x 9-way TSX TLY EX terminators each TSX RKY iex SUB-D (sold in lots of 2) end rack connectors (1) Product supplied with multilingual Quick Reference Guide / 3

12 Processors Characteristics: pages 43511/6 and 43511/7 References : pages 43511/8 and 43511/9 Presentation Presentation Premium TSX P57 ii3m control system platform processors manage the entire PLC station comprising discrete I/O modules, Preventa safety modules, analogue I/O modules and application-specific modules which can be distributed over one or more racks connected on Bus X or on a fieldbus. 9 types of TSX P57 processor The types of processor available are divided into various capacities according to memory, in-rack I/O, communication and processing speed. According to the model: i 4 to 16 extendable racks (TSX RKY iiex) i 512 to 2048 discrete I/O i 24 to 256 analogue I/O i 8 to 64 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels i 1 to 4 networks (Ethernet TCP/IP, Fipway, Modbus Plus), 2 to 8 AS-i buses and 0 to 2 third-party buses (InterBus-S, Profibus). Increased memory capacity and high-performance integrated communication In addition, each processor integrates : i A protected internal RAM memory (32 to 96 Kwords) which can receive the entire application and can be extended by a RAM or Flash EPROM PCMCIA memory card (32 to 512 Kwords in program memory). i A real-time clock i Various communication modes: - communication via terminal port (Uni-Telway mode or character mode) : 2 terminal ports (TER and AUX) which enable several devices to be connected simultaneously (typically a programming terminal and an MMI terminal). The TER port enables programs to be downloaded at a transfer speed of 115K bits/s (limited to 19.2 K bits/s for TSX P57 1i3/2i3M processors) - communication via type III PCMCIA card: a slot which can accept various network communication cards (Fipway, Modbus Plus) or bus communication cards (Fipio Agent, Uni-Telway, Modbus/Jbus, CanOpen, Modem, serial links) - communication via 9-way SUB-D connector (on TSX P57 ii53m processors only) : this connector enables the PLC to be the Fipio bus manager. These integrated communication modes can be extended using a communication module, supported by an integral channel and multiprotocol PCMCIA card and bus and/or network modules (see above). Process control function as standard with TSX P57 processors TSX P57 2i3/3i3/453 processors enable the installation of 10, 15 or 20 control channels respectively. These can each adopt the following types of control loops: single (3 per channel), process, cascade, auto-selective or setpoint programmer. Application design and installation The application is designed and installed using PL7 Junior/Pro software under Windows 95/98, Windows 2000 or Windows NT 4.i which offer the following: i Four programming languages: Grafcet (SFC), Ladder language (LD), Structured Text language (ST) and Instruction List language (IL). i A multitask software structure: master task, fast task, event processing using event tasks. i Program modification during execution (on-line modification) /2

13 Processors Characteristics : pages 43511/6 and 43511/7 References : pages 43511/8 and 43511/9 Description Description The front panel of TSX P57 1i3M single-format processors and TSX P57 2i3/3i3/453M double-format processors comprises : TSX P57 1i3M Display block with 5 indicator lamps : i RUN lamp (green) : on if the processor is operating (program execution) i ERR lamp (red) : when on, it signals faults relating to the processor and its on-board devices (PCMCIA memory card and PCMCIA communication card) i I/O lamp (red) : when on, it signals faults on another station module or a configuration fault i TER lamp (yellow) : when flashing, it signals activity on the terminal port i FIP lamp (red) : when flashing, it signals activity on the integrated Fipio bus 2 RESET button causing a cold restart of the PLC when it is activated 3 TER terminal port : for connecting a programming or adjustment terminal 4 AUX terminal port : for connecting a peripheral device 5 Slot for a type 1 PCMCIA format memory extension card 6 Slot for a type 3 PCMCIA format communication card 7 A 9-way SUB-D connector (on TSX P57 i52m only) for Fipio bus manager communication TSX P57 2i3/3i3/453M 43511/3

14 Processors Characteristics : pages 43511/6 and 43511/7 References : pages 43511/8 and 43511/9 Memory structure Memory structure The memory space of Premium PLCs is composed of an internal RAM memory designed to receive the application (data, program and constants), which can be extended by a PCMCIA memory card (designed to receive the program, the constants and, depending on the model, to save files and the symbols of various application objects). Memory capacity without PCMCIA extension card (in Kwords) : Processor TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 103M 153M 203M 253M 303M 353M 453M Integrated memory Memory capacity with PCMCIA extension card (in Kwords) : Processor TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 103M 153M 203M 253M 303M 353M 453M Integrated memory PCMCIA extension File storage (1) 0, 128 Kwords 0, 128 or 640 Kwords Symbol 0 0 or 128 Kwords 0,128 or storage (2) 256 Kwords (1) Intended for the storage of production recipes and data. Capacity depends on the PCMCIA card model. (2) On the PLC provides access to the database of symbols connected to the application objects. Capacity depends on the PCMCIA card model. PCMCIA memory extension cards These removable cards store the application program and constants as well as, depending on the model, files and the application symbol database. Two types of memory card are available : i Protected RAM memory card Used particularly in the application program design and debug phases, it allows all the services for application transfer and modification in online mode. The memory is protected by a removable battery integrated in the memory card. i Flash EPROM memory card Used when debugging of the application program is complete, it only allows one global transfer of the application and overcomes problems of battery protection. Two other types of card enable the following to be stored in addition to the application program and constants : i Data files The card enables production recipes or files to be stored in a protected RAM. For more details see pages 43598/2 and 43598/3. i Symbols This type of card has more than one area to save the symbols of various application objects. In this way, when the user connects to a programming terminal (for debugging or modifying an application) he does not have to download the relevant symbol file to his terminal before working on the application. One final type of PCMCIA memory card is available : i Backup memory card Previously loaded with the application program, it reloads the program in the internal RAM memory and internal Flash EPROM memory of the processor without requiring the use of a programming terminal. This function is restricted to applications whose program does not exceed 32 Kwords when completed loaded in the internal RAM of the processor /4

15 Processors Characteristics : pages 43511/6 and 43511/7 References : pages 43511/8 and 43511/9 Memory structure (continued) Application memory The application memory is divided into memory zones, shared physically between the internal RAM memory and the PCMCIA memory card (if the processor is fitted with a memory card) : i Application data zone always in the internal RAM i Application program zone in the internal RAM or in the PCMCIA memory card i Constants zone in the internal RAM or in the PCMCIA memory card There are two ways of organising the application memory for TSX P57 1i3/2i3/3i3/453 processors with or without a memory extension fitted in the form of a PCMCIA format card : Processor without PCMCIA card Internal RAM 32 to 96 Kwords Data 1 Program 2 Constants 3 Application in internal RAM The application is loaded entirely in the protected internal RAM (1) of the processor. The processor capacity depends on the model selected (see the table on the page opposite). For example, take the TSX P57 1i3 processor, which has 7.5 Kwords of application data and 24.5 Kwords of program, constants and system data (2). This memory space (32 Kwords) is shared between the application data, the program, the constants and the system data (2). 1 Application data (30.5 Kwords max.). 2 Task descriptor and executable code. 3 Constant words, initial values and configuration. Processor with PCMCIA card Internal RAM PCMCIA card 32 to 176 Kwords 32 to 512 Kwords 30.5 Kwords 32 Kwords 128/640 Kwords 128/256 Kwords Data 1 Program 2 Constants 3 File storage 4 Symbol storage 4 Application in the PCMCIA card The internal RAM is reserved for the application data. The PCMCIA memory card contains the program and constants. The file storage zone of 0, 128 K or 640 Kwords (depending on the model of PCMCIA card) can be used in remote applications, for storing production data information, production recipes, etc (see page 43598/2). The symbol storage zone of 0, 128 K or 256 Kwords (depending on the model of PCMCIA card) enables the application symbol database to be held on the PLC. Data in internal RAM The data zone can be extended to 30.5 Kwords. It is only supported by the PLC's internal RAM memory. PL7 Junior/Pro software assists the application designer with management of the structure and occupation of memory space of the Premium PLC. 1 Application data (30.5 Kwords max.). 2 Task descriptor and executable code. 3 Constant words, initial values and configuration. 4 Depending on the model of PCMCIA card. Protecting the application Whatever the PLC memory structure : application located in internal RAM or in the PCMCIA card, it is possible to protect this in order to prohibit its access (read or modify program) in online mode under PL7 Junior/Pro. A memory protection bit, set in configuration mode, is also available in order to lock any program modifications (via the programming terminal or download). (1) The internal RAM is protected by an optional battery, 3 years battery life, located in the power supply module. (2) The system reserves a minimum RAM memory zone in the order of 5 Kwords. Please refer to the PL7 Micro/Junior/Pro TLX DOC PL7 40M reference manual /5

16 Processors Characteristics References : pages 43511/8 and 43511/9 Premium PLCs have been developed to conform to the principal national and international standards concerning electronic equipment for industrial automation systems : i Requirements specific to programmable controllers : functional characteristics, immunity, ruggedness, safety, etc. EN (IEC ), CSA 22-2, UL 508, i Merchant navy requirements of the main European bodies : BV, DNV, GL, LROS, RINA, etc, i Compliance with European Directives (low voltage, electromagnetic compatibility), CE marking, i Electrical qualities and self-extinguishing capacity of insulating materials : UL 746C, UL 94, etc. Environment (characteristics common to all Premium components) Type of processor TSX P57 103M TSX P57 153M Temperature Operation C ( according to IEC ), with TSX FAN fan modules Storage C (according to IEC ) Relative humidity Operation 30 %...95 % without condensation Storage 5 %...95 % according to IEC without condensation Altitude m Mechanical withstand Immunity To vibrations Conforms to standard IEC , Fc test To shocks Conforms to standard IEC , Ea test Electrostatic discharge withstand Immunity To electrostatic discharges Conforms to standard IEC , level 3 (1) Resistance to HF Immunity To radiated electromagnetic interference fields Conforms to standard IEC , level 3 (1) To fast transient bursts Conforms to standard IEC , level 3 (1) To shock waves Conforms to standard IEC , level 3 (1) To damped oscillatory waves Conforms to standard IEC , level 3 (1) Resistance to LF interference Conforms to the specifications of standard IEC Characteristics Type of processor TSX P57 103M TSX P57 153M Maximum configuration No. of racks 4 (2) Maximum number of slots for modules 32 Functions Maximum number of discrete I/O channels (3) 512 in-rack of analogue I/O channels (3) 24 of application-specific channels (3) /6 Maximum number Uni-Telway integrated of connections (terminal port) 1 Network (Ethernet TCP/IP, Fipway, 1 Modbus Plus) Fipio bus manager (integrated) 1 Third-party fieldbus AS-i sensor/actuator bus 2 Control channels Real-time clock Yes Memory Maximum capacity Protected internal RAM Kwords 32 PCMCIA memory card (x) Kwords 64 Maximum size of Internal words (% MWi/MDi/MFi) Kwords 30.5 object zones (5) Constant words (% KWi/KDi/KFi) Kwords 32 Internal bits (%Mi) Bits 4096 Application structure Master task 1 Fast task 1 Event processing 32 (of which 1 has priority) Execution time One standard Boolean Instruction µs 0.50/0.62 (6) One standard numerical Instruction µs 0.62/0.87 (6) One instruction on floating points µs 44 Typical execution time of program code for 1 Kinstruction Internal RAM 100 % Boolean ms % Boolean and 35 % numerical ms 0.95 PCMCIA memory 100 % Boolean ms 0.83 card 65 % Boolean, 35 % simple num. ms 1.18 System overhead MAST task ms (7) FAST task ms 0.80 (1) Minimum level in test conditions defined by the standards. (2) Maximum number of TSX RKY racks. Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots. (3) The maximum numbers of discrete I/O, analogue I/O and application-specific channels are cumulative. The remote I/O on a bus or network (AS-i/Uni-Telway/ Fipio/Modbus Plus, etc) or third-party bus are not taken into account in this maximum number.

17 TSX P57 203M TSX P57 253M TSX P57 303M TSX P57 353M TSX P57 453M ( according to IEC ), with TSX FAN fan modules (according to IEC ) 30 %...95 % without condensation 5 %...95 % according to IEC without condensation Conforms to standard IEC , Fc test Conforms to standard IEC , Ea test Conforms to standard IEC , level 3 (1) Conforms to standard IEC , level 3 (1) Conforms to standard IEC , level 3 (1) Conforms to standard IEC , level 3 (1) Conforms to standard IEC , level 3 (1) Conforms to the specifications of standard IEC TSX P57 203M TSX P57 253M TSX P57 303M TSX P57 353M TSX P57 453M 16 (2) 16 (2) 16 (2) Yes Yes Yes /80 (4) 80/96 (4) 96/176 (4) ,384 32, (of which 1 has priority) 64 (of which 1 has priority) 64 (of which 1 has priority) 0.19/0.21 (6) 0.12/0.17 (6) /0.42 (6) 0.17/0.33 (6) /2.3 (6) (7) 1 1 (7) (4) The second value corresponds to the capacity of the integrated memory when the processor is fitted with a PCMCIA memory card. (5) The sum of the program memory, data and constants zones is limited by the total memory capacity. (6) The second value corresponds to the execution time when the processor is fitted with a PCMCIA memory card. (7) If the Fipio integrated link is used. If not, the value will be the same as for model TSX P57 i03m /7

18 Processors References Characteristics : pages 43511/6 and 43511/7 TSX 57 processors TSX P57 i03/i53 processors have : i A slot for memory extension (type I PCMCIA card) i A slot for communication card (type III PCMCIA card) i Two terminal ports (8-way female mini-din connector) Uni-Telway or character mode TSX P57 processors are double format modules (except TSX P57 1i3 processors which are single format). TSX P57 3i3/453 processors enable program loading, via the terminal port, at a maximum speed of 115 K bps (limited to 19.2 K bps for TSX P57 1i3/2i3 processors. The Fipio integrated link (bus manager) on TSX P57 253/353/453 processors enables a maximum of 127 connection points. The link on the TSX P processor is limited to 63 connection points. TSX P57 103M Type and I/O Capacity Maximum Reference Weight maximum capacity Memory Control no. of (1) no. of racks (3) channels bus/network (2) modules kg TSX discrete I/O 32 Kwords 0 1 network TSX P57 103M racks 24 analogue I/O integrated, 2 AS-i bus 8 app-specific 64 Kwords channels max. on PCMCIA 1 integrated Fipio TSX P57 153M network 2 AS-i bus TSX P57 153M TSX discrete I/O 48 Kwords 10 1 network TSX P57 203M racks 80 analogue I/O integrated, 4 AS-i bus 24 app-specific 160 Kwords 1 third-party bus channels max. on PCMCIA 64 Kwords 10 1 integrated FipioTSX P57 253M integrated, 1 network 160 Kwords 4 AS-i bus max. on 1 third-party bus PCMCIA TSX discrete I/O 64/80 Kwords 15 3 network TSX P57 303M racks 128 analogue I/O integrated (4), 8 AS-i bus 32 app-specific 384 Kwords 2 third-party bus channels max. on PCMCIA TSX P57 203/303M 80/96 Kwords 15 1 integrated FipioTSX P57 353M integrated (4), 3 network 384 Kwords 8 AS-i bus max. on 2 third-party bus PCMCIA TSX discrete I/O 96/176 Kwords 20 1 integrated FipioTSX P57 453M racks 256 analogue I/O integrated (4), 4 network maximum 512 Kwords 8 AS-i bus 64 app-specific max. on 2 third-party bus channels PCMCIA TSX P57 253/353/453M (1) Product supplied with multilingual installation guide (processors and discrete I/O) : English, French, German, Spanish and Italian. (2) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots. (3) Cumulative maximum values. The number of remote I/O on the bus is not counted. (4) The second value corresponds to the capacity of the integrated memory when the processor is fitted with a PCMCIA memory card /8

19 Processors References (continued) Characteristics : pages 43511/6 and 43511/7 Memory extension cards (Type I PCMCIA ) TSX P57 2i3/3i3/453M processors can receive all the following memory extension cards. However, the useful memory capacity is limited to the maximum size specified for the processor model (see maximum memory capacity on PCMCIA, page 43511/4). TSX P57 1i3M processors only receive 32/64 Kword application extension cards. TSX MRP iiip Extension for application memory Description Use on Memory size Reference Weight processor Application File Symbol storage storage kg RAM All types 32 Kwords TSX MRP 032P memories TSX P57 1i3M 453M 128 Kwords TSX MRP 232P Kwords TSX MRP 064P Kwords TSX MRP 264P TSX P Kwords TSX MRP 0128P i3M 453M 128 Kwords 128 Kwords TSX MRP 2128P Kwords TSX MRP 0256P Kwords 128 Kwords TSX MRP 3256P Kwords 640 Kwords TSX MRP 3384P Kwords 256 Kwords TSX MRP 0512P Flash All types 32 Kwords TSX MFP 032P EPROM TSX P57 memories 1i3M 453M (1) 128 Kwords TSX MFP 232P Kwords TSX MFP 064P Kwords TSX MFP 264P TSX P Kwords TSX MFP 0128P i3M 453M 128 Kwords TSX MFP 2128P Replacement parts Description Use Reference Weight kg Backup battery Type I PCMCIA RAM memory card TSX BAT M Handle Type I PCMCIA memory card TSX P CAP (1) File storage zone in protected RAM memory /9

20 Coprocessors Characteristics : page 43513/4 References : page 43513/5 Presentation, configurations Presentation T PCX 57 ii12m PLC coprocessors are PC format cards (16-bit ISA bus) to be integrated in a PC running under Windows 95/98, Windows 2000 or Windows NT. This PLC/PC association optimises performance in applications requiring, for example, a higher level of communication, control or supervision functions. The coprocessors manage the entire PLC station which comprises the same I/O modules as Premium processors (discrete, analogue, applicationspecific and communication), and these modules can be distributed in one or more racks connected on the bus X. Two types of PLC coprocessor are available to meet various user requirements : i 16 TSX RKY iiex extendable racks maximum i 1024 discrete I/O maximum i 80 to 128 analogue I/O i 24 to 32 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels In addition, each processor integrates : i A protected internal RAM memory (48 to 80 Kwords) which can receive the entire application and can be extended by a RAM or Flash EPROM PCMCIA memory card (32 to 384 Kwords in program memory) i A real-time clock i Various communication modes : - communication via terminal port (Uni-Telway mode or character mode) : 2 terminal ports (TER and AUX) which enable several devices to be connected simultaneously (typically a programming terminal and an MMI terminal). The TER port of the TPCX M coprocessor downloads programs with a transfer speed of 115 Kbps (limited to 19.2 Kbps for the TPCX P57 203M coprocessor). - communication via type III PCMCIA card : a slot which can accept various communication cards : network (Fipway, Modbus Plus), bus (Fipio Agent, Uni-Telway, Modbus/Jbus, CanOpen) or serial links. The TSX SCY communication module, installed in Bus X racks, increases these communication facilities. - communication via 9-way SUB-D connector (with TPCX M coprocessor) : this connector enables the PLC to be the Fipio bus manager. - via ISA bus, with its high performance. The application is designed using PL7 Junior/Pro software under Windows 95/98, Windows 2000 or Windows NT 4.i operating systems and it offers, amongst others : i Four programming languages : Grafcet (SFC), Ladder language (LD), Structured Text (ST) language and Instruction List (IL) language i A multitask software structure : master task, fast task, event processing using event tasks i Program modification during execution (online modification) Configurations By integrating a T PCX 57 ii13m coprocessor card, the following architecture can be created using any PC compatible (equipped with a 16-bit ISA bus), T XBT-F graphic stations and TC2000 industrial PC stations : This approach provides a control system solution in which the I/O are : i Remotely located close to the machine or process via the Fipio fieldbus or Modbus Plus (Momentum or TBX I/O) Fipio bus Bus X (1) Premium extension i And/or centralised in the extendable racks TSX RKY iiex extendable racks connected on the bus X allow the use of application-specific modules and the installation of AS-i bus segments. AS-i bus Momentum Micro Third-party device 43513/2

21 Coprocessors Characteristics : page 43513/4 References : page 43513/5 Description, setup Description T PCX 57 ii3m coprocessors mechanically occupy two consecutive slots (standard pitch of mm) on the ISA bus but only use one electrically A slot for a type I PCMCIA format memory extension card 2 A slot for a type III PCMCIA format communication card 3 A 9-way female SUB-D connector enables the bus X to be connected to an extendable rack 4 A TER terminal port for the connection of a programming terminal or adjustment of a peripheral device A 9-way male SUB-D connector for connection to the Fipio bus (with T PCX M) 6 An ISA bus connector for connection to the host PC 7 A slot for the coprocessor's internal RAM memory backup battery 8 8 An additional plate (supplied as standard) fitted with a 9-way female SUB-D connector enables a second remote bus X to be connected Setup Integration in the host PC To receive a T PCX 57 ii3m coprocessor, the host PC must : i Operate under Windows 95/98, Windows 2000 or Windows NT i Have a 16-bit ISA bus, 8 MHz i Have two consecutive slots (standard pitch of mm) available on the ISA bus One PC can take a maximum of 2 T PCX coprocessors. The coprocessor is completely independent of the application executed on the PC, in particular : i The standard PC command CTRL + ALT + DEL has no effect on the coprocessor operating modes i Switching the PC off and then on again, causes a warm restart of the application being managed by the coprocessor The installation of a communication driver (ISAway 95/NT) enables transparent communication between the host PC and the coprocessor. The host PC, equipped with PL7 Junior/Pro software, can be used as a programming terminal for the PCX coprocessor. Logical location on the bus X The T PCX 57 coprocessor logically occupies the same slots as a TSX P57 processor of the same type (rack with address 0). The two slots in the TSX RKY rack with address 0 following the TSX PSY power supply module must therefore remain unoccupied (see page 43510/3). A bus X line terminator is integrated in the PCX coprocessor. The additional plate 8 enables two bus X to be connected, providing a Y structure. Magelis XBT-F or PC with a PCX coprocessor Premium extension Premium extension Bus X Bus X 43513/3

22 Coprocessors Presentation : page 43513/2 References : page 43513/5 Functions, characteristics Functions Characteristics There are two ways of organising the application memory for T PCX M/353M coprocessors with or without a memory extension fitted in the form of a PCMCIA format card : Coprocessor without PCMCIA card Internal RAM Coprocessor with PCMCIA card Internal RAM Data 1 Program 2 Constants 3 Data 1 PCMCIA card (2) Program Constants Application data (internal words, system words, function blocks, DFBs blocks, etc). 2 Task descriptor and executable code. 3 Constant words, initial values and configuration. Application in internal RAM The application is loaded entirely within the internal RAM of the coprocessor, battery protected (3 years battery life). For the maximum capacity of the internal RAM memory, see characteristics below. Application in the PCMCIA card The internal RAM is thus reserved for application data and system data (1). The PCMCIA memory card contains the program and constants. The PL7 Junior/Pro software assists the application designer with management of the structure and occupation of memory space of the Premium PLC. (1) The system reserves a minimum RAM memory zone of the order of 5 Kwords. Please refer to the PL7 Micro/Junior/Pro TLX DOC PL7 40M reference manual. (2) There are certain models of PCMCIA card available which provide further memory zones for storing files and symbols (see page 43511/5). Type of coprocessor T PCX M T PCX M Maximum configuration No. of racks 16 (1) 16 (1) Maximum number of slots for modules Functions Maximum number of discrete I/O channels 1024 (2) 1024 (2) of analogue I/O channels 80 (2) 128 (2) of application-specific channels 24 (2) 32 (2) Maximum number Uni-Telway integrated of connections (terminal port) 1 1 Network (Ethway, Fipway, 1 3 Modbus Plus) Fipio bus manager (integrated) 1 Third-party fieldbus 2 AS-i fieldbus 4 8 Control channels Real-time clock Yes Yes Memory Maximum capacity Protected internal RAM Kwords 48 80/96 (3) PCMCIA memory card Kwords Maximum size Internal words (% MWi/MDi/MFi) Kwords of zones (4) Constants (% KWi/KDi/KFi) Kwords Internal bits (%Mi) Bits Application structure Master task 1 1 Fast task 1 1 Event processing 64 (of which 1 has priority) 64 (of which 1 has priority) Execution time One standard Boolean Instruction µs 0.19/0.21 (5) 0.12/0.17 (5) One standard numerical Instruction µs 0.25/0.42 (5) 0.17/0.33 (5) One instruction on floating points µs /2.3 Typical execution time of program code for 1 K instructions Internal RAM 100 % Boolean ms % Boolean and 35 % numerical ms PCMCIA memory 100 % Boolean ms card 65 % Boolean and 35 % numerical ms System overhead MAST task ms 1 1 FAST task ms (1) Maximum number of TSX RKY racks. Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots. (2) The maximum number of discrete I/O, analogue I/O and application-specific channels are cumulative. The remote I/O on bus or network (AS-i/Uni-Telway/Fipio/ Modbus Plus, etc) or third-party bus are not taken into account in this maximum number. (3) The second value corresponds to the memory capacity when the processor is fitted with an integrated memory card. (4) The sum of the program memory, data and constants zones is limited by the total memory capacity. (5) The second value corresponds to the execution time when the coprocessor is fitted with a PCMCIA memory card /4

23 Coprocessors Presentation : page 43513/2 Characteristics : page 43513/4 References PCX 57 coprocessors T PCX 57 ii3m coprocessors, which are compatible with the PC ISA bus, have : i A type I PCMCIA card slot for memory extension i A type III PCMCIA card slot for communication card i A terminal port (8-way female mini-din) Uni-Telway mode or character mode i A bus X remote system for extendable racks i A male connector (9-way SUB-D) for Fipio bus link (bus manager) (for model T PCX M). i A bus X end of line terminator i OFS data server software (see page 43105/3) i ISAway 95/NT communication driver software, (see page 43592/3 : all X-Way drivers TSX CD DRV M). The coprocessor mechanically occupies 2 consecutive slots but only uses one slot electrically on the ISA bus (long slot). Type and I/O Capacity Maximum no. Reference Weight maximum capacity Memory Control of bus/network (1) no. of racks (3) channels modules (2) kg PCX discrete I/O 48 Kwords 10 1 network T PCX M racks 80 analogue I/O integrated 4 AS-i bus 24 app.specific 160 Kwords channels max. on PCMCIA PCX discrete I/O 80/96 Kwords 15 1 Fipio integrated T PCX M racks 128 analogue I/O integrated (4) 3 network 32 app.specific 384 Kwords 8 AS-i bus channels max. on PCMCIA 2 third-party bus T PCX M Memory extension cards (Type I PCMCIA) T PCX 57 ii3 coprocessors can take all the following memory extension cards. However, the useful memory capacity is limited to the maximum size specified for the processor model. Extension for application memory Description Memory size Reference Weight Application File Symbol storage storage kg RAM memories 32 Kwords TSX MRP 032P Kwords TSX MRP 232P Kwords TSX MRP 064P Kwords TSX MRP 264P Kwords TSX MRP 0128P Kwords 128 Kwords TSX MRP 2128P Kwords TSX MRP 0256P Kwords 128 Kwords TSX MRP 3256P T PCX M 384 Kwords 640 Kwords TSX MRP 3384P Kwords 256 Kwords TSX MRP 0512P (5) Flash EPROM memories 32 Kwords TSX MFP 032P (6) 128 Kwords TSX MFP 232P Kwords TSX MFP 064P Kwords TSX MFP 264P Kwords TSX MFP 0128P Kwords TSX MFP 2128P Replacement parts Description Use Reference Weight kg Backup battery Type I PCMCIA RAM memory card TSX BAT M Handle Type I PCMCIA memory card TSX P CAP (1) Product supplied with multilingual Quick Reference Guide (processors and discrete I/O) : English, French, German, Spanish and Italian. (2) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots. (3) Cumulative maximum values. The number of remote I/O on the bus is not counted. (4) The second value corresponds to the integrated memory capacity when the processor is fitted with a PCMCIA memory card. (5) Size limited to 128 Kwords with T PCX 203M/353M coprocessors. (6) File storage zone in protected RAM memory /5