in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC

Transcription

1 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB reliable & caring since 1976 in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC LEAD RoHS Compliant FREE In-built RS232/USB Interface for PC Monitoring Software for MFRS-500SUSB Push Buttons for digitized temperature control Push Buttons for air volume control 3 independent Heating Channels for: Hot Air Pencil Soldering Pencil Desoldering Pencil RS232 to USB Cable for connection to USB Port of external Computer Hot Air Pencil Software CD Soldering Pencil Desoldering Pencil Unique Plug-in type Heater Vacuum Pick-up for SMD ICs Fine Pitch SMD soldering Thru-Hole desoldering Large QFP SMD IC desoldering Vacuum Pick-up after desoldering in-built Vacuum Pick-up for large QFP/TSOPs ICs Model MFRS-500SUSB is feature rich multi-function SMD & Thru-hole Rework System with in-built USB interface connection to an external computer. Software is provided for monitoring various process parameters. It is fully self-contained and needs only mains power Watt high power Hot Air Pencil can provide pre-programmed airflow upto 120 liter/minute. It also has an in-built vacuum pick-up function for safe desoldering of very large size SMD ICs, without damaging SMD pads on expensive multilayer PCBs. High Power 90 Watt Soldering Pencil allows reliable soldering of SMD and Thru-hole components at lower temperature. Its SMD Soldering Tip holds molten solder to solder one side of large QFPs without bridging. 90 Watt Desoldering Gun has high vacuum suction upto 600 mm Hg. It is effective to desolder thru hole components with lead dia upto 1 mm on multilayer and heavy mass PCBs. Newly designed Hot Air Pencil Stand integrated with adjustable PCB Fixture is also part of supply Maximum size of PCB: 380x380mm Fine UP/DOWN adjustable movement of Hot Air Pencil allows Preheating of large SMD ICs as well precise hot air reflow during desoldering Cell: & Fax: headoffice@indeonline.in

2 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC reliable & caring since 1976 Scope of Supply: Power & Control Unit Hot Air Pencil with one Round Nozzle and Stand Soldering Pencil with special SMD Soldering Tip and Stand Desoldering Pencil with 2 different Desoldering Nozzles and Stand Hot Air Pencil Stand integrated with adjustable PCB Fixture USB Interface Cable Monitoring Software Specifications Power Input Supply Temperature Range - Soldering/Desoldering - Hot Air Pencil Airflow Range Vacuum Suction Dimensions (LxWxH) Weight (approx.) : 1150 Watt : 230V, 50Hz : 1~120 litre/minute : 600mm Hg : 250 x 250 x 150mm : 5.5 Kg Channel parameter setting indicator TOOL1 Set LCD Display Description Heating indicators Display for Tool 1 (Soldering Pencil) Air volume setting indicator C TOOL3 TOOL2 Password C C Display for Tool 2 (Desoldering Gun) Alarm activation indicator Password setting display Display for Tool 3 (Hot Air Pencil) Optional IRPH-4 Bottom Infra Red Pre-Heating Plate (to be bought separately) Features: High quality long life type Infrared Ceramic Heater ensures fast and even heating with high efficiency With in-built digital thermometer, actual PCB temperature can be checked conveniently with supplied thermocouple. Accurate and stable temperature due to closed loop PID control Specifications: Heating Power Temperature Range Plate Area Type : 600 Watt : 130 x 130mm : Infrared Heating Area 130x130mm Display for SET and ACTUAL temperatures Port for external Thermocouple Measurement Range of Thermometer Dimensions (approx.) Temperature Sensor Vary temperature precisely with digitized Push Buttons Temperature Display for external Thermocouple : 255 x 200 x 63 mm : K-type Thermocouple 135

3 reliable & caring since 1976 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC Power & Control Unit of MFRS-500SUSB SMD & PTH Work Station In-built BRUSHLESS maintenance-free turbine LCD display for menu functions, temperature, air volume, work time Push Buttons for digitized temperature control Push Buttons for air volume control Push Buttons for vacuum ON/OFF Heating Channel & Air Outlet for Hot Air Pencil ON/OFF Switch Heating Channel for Soldering Pencil Heating Channel for Desoldering Gun Vacuum outlet for Desoldering Gun Power & Control Unit of Model MFRS-500SUSB regulates temperatures of Soldering Pencil, Desoldering Pencil and Reflow Hot Air Pencil precisely. It also regulates vacuum suction for the Desoldering Gun and airflow for the Reflow Hot Air Pencil thru in-built pumps. Set and actual temperatures and air flow rate can be set digitally and are displayed on its LCD display. Features Provides 3 simultaneous functions of Hot Air Pencil, Soldering Pencil and Desoldering Gun. Integrated in-built powerful vacuum pick-up for gentle lifting of large SMD ICs during desoldering without any damage to SMD pads of expensive PCBs. Safely and effectively desolders as large size as 50mm x 50mm SMD ICs. Digital electronics control circuitry provides precise and digitized settings for control of temperatures and air flow volume. Accurate closed-loop temperature control ensures stability of set temperatures. ON/OFF switching of heating is designed during zero voltage cross-over to avoid any electrical transients to the circuits. Password protection for menu functions to avoid changing of set parameters by the operators. Large LCD display shows set parameters and readings for temperature of all 3 tools simultaneously. Auto sleep function for Hot Air Pencil, Soldering Pencil and Desoldering Gun prolongs the life of Heating Elements and Soldering/Desoldering Tips. Auto-sleep parameters are programmable. Has a powerful maintenance-free long-life brushless turbine. Built-in temperature offset programming for calibration to meet ISO 9000 requirements. Airflow is adjustable with pushbuttons. It provides powerful vacuum suction for Desoldering Pencil In-built USB Interface for interconnection to external PC of customer Set parameters can be monitored on PC thru Monitoring Software 136

4 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC reliable & caring since 1976 Desoldering Gun with Stand for desoldering Thru-hole Components Desoldering Gun, with internal solder reservoir, desolders thru-hole components. Finger Switch controls quick start of fast action vacuum pump. It provides fast heat up time and recovery rate. Desoldering Nozzles can be exchanged quickly and easily. Specifications Heating Power Temperature Range Pump Vacuum Pressure Tip to ground Potential Tip to ground Resistance : 90 Watt : Diaphragm : 600mm Hg : < 2mV Nozzle: Transmits heat for melting solder which is sucked thru its hole Heating Element Trigger Switch to start vacuum suction Filter Pipe: It has inside Spring Filter which stores sucked melton solder Release Knob: Push to remove and clean the filter pipe Indicator: Indicates when Nozzle and Heating Element need cleaning and when filters need replacing Set Consists of: Desoldering Gun Desoldering Nozzle Heavy Duty Support Rack Cleaning Sponge Different types of Nozzles available for Desoldering Gun P/N A1005 A Assured availability, normally ex-stock, of spare parts of Desoldering Gun SN Description Remarks 1 Barrel & Nut Assembly Whenever required 2 Desoldering Nozzle Replace if worn out 3 Heating Element Replace when display shows H-E/S-E 4 Spring Filter Replace if damaged SN Description Remarks Filter Pipe Ceramic Paper Filter Filter Pipe Assembly External Filter Replace if damaged Replace when looks yellow Replace if damaged Replace if suction is less 137

5 reliable & caring since 1976 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC Unique design of Soldering Pencil Unbreakable Heating Element in coiled form encased in metal tube Intelligent Temperature Compensation Circuit Sensor is very close to the soldering tip for precise control Easy and faster Soldering Tip changing due to push fit design Push-fit type Heating Element for quick replacement Wide variety of Soldering Tips available for different types of soldering applications Description Diagram Width A (mm) Thickness B (mm) Model G-0.8D Chisel Tip A B C G-2.4D G-4.2D R0.2 Pointed Tip G-I Sloped Tip A G-3C 200G-4C SMD Tip A 3-200G-CM 3 How to change Soldering Tips Do not remove the Soldering Tip Locking Ring for changing the Soldering Tips To change the Soldering Tip, hook the slot of the Soldering Tip into the pin provided on the stand and pull the handle. The Soldering Tip will come out very easily. Assured availability, normally ex-stock, of Spare Parts for Soldering Pencil of Model MFRS-500SUSB Hook the slot of Tip with Pin Pin to change the Soldering Tip Pull the Soldering Pencil to remove Soldering Tips 3 S.No. Description Remarks 1 Soldering Tip Replace if worn out 2 Heating Element Replace if display shows H-E 3 Sensor Replace if display shows S-E 4 Tip Locking Ring Whenever required 138

6 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC reliable & caring since 1976 Powerful Hot Air Pencil with in-built vacuum pick-up Support Rack for Hot Air Pencil in-built Vacuum Pick-up for lifting large SMD ICs gently during desoldering Powerful 1000 Watt Hot Air Pencil with integrated vacuum pick-up for rework of large SMD ICs 1000 Watt Hot Air Pencil Temperature controlled Hot Air Pencil provides adjustable high volume of airflow. Different Hot Air Nozzles are available for different SMD ICs. Set Consists of: Specifications of Hot Air Pencil Power: 1000 Watt Airflow Volume : 1 ~120 litre/minute Hot Air Pencil Support Rack One Round Hot Air Nozzle Wide range of Hot Air Nozzles with in-built vacuum pick-up for different SMD ICs Large PLCCs as PLCC 84 Pins LCCs Leadless Chip Carriers Flat Packs Large QFPs as 208 Pins, 256 Pins CERQUADs TSOPs How to remove large SMD ICs? Choose the applicable Hot Air Nozzle and fix it in the Hot Air Pencil. Position Hot Air Pencil on the SMD IC position on PCB. Adjust airflow and temperature, as appropriate, depending upon the size of SMD IC. Switch the hot air ON and blow hot air till the solder gets molten. Press the vacuum button to lift-off SMD IC gently from the PCB. The powerful hot air and integrated vacuum pickup allow safe removal of SMD IC without any damage to SMD pads of expensive PCB. 139

7 reliable & caring since 1976 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC Vacuum Pick-up integrated Hot Air Nozzles for Hot Air Pencil NK3125 QFP 10x10 NK3126 QFP 14x14 NK3127 QFP 17.5x17.5 NK3128 QFP 14x20 NK3129 QFP 28x28 NK3131 SOP 4.4x10 NK3132 SOP 5.6x13 NK3133 SOP 7.5x15 NK3134 SOP 7.5x18 NK3135 PLCC 17.5x17.5 NK3136 PLCC 20x20 NK3137 PLCC 25x25 NK3138 PLCC 30x30 NK3139 PLCC 12.5x7.3 NK3140 PLCC 11.5x11.5 NK3141 PLCC 11.5x14 NK3180 BQFP 17x17 NK3181 BQFP 19x19 NK3182 BQFP 24x24 NK3183 SOJ 15x8 NK3184 SOJ 18x8 NK3185 TSOJ 13x10 NK3186 TSOJ 18x10 NK3187 TSOJ 18.5x8 NK3188 PLCC 9x9 140

8 Hi-End Hi-features rich 3-in-1 SMT/PTH Rework System Model MFRS-500SUSB in-built Vacuum Pick-up for large SMD ICs RS232 to USB interface for direct connection to PC reliable & caring since 1976 Vacuum Pick-up integrated Hot Air Nozzles for Hot Air Pencil NK3189 PLCC 34x34 NK3203 QFP 35x35 NK3214 SOJ 10x26 NK3215 QFP 42.5x42.5 NK3257 SOP 11x21 NK3258 SOP 7.6x12.7 NK3259 SOP 13x28 NK3260 SOP 8.6x18 NK3261 QFP 20x20 NK3262 QFP 12x12 NK3263 QFP 28x40 NK3264 QFP 40x40 NK3265 QFP 32x32 NK mm dia NK mm dia NK mm dia NK mm dia NK mm dia NK2280 BGA 24x24 NK2281 BGA 26x26 NK2282 BGA 31x31 NK2283 BGA 38x38 NK2284 BGA 41x41 NK2285 BGA 44x44 NK2286 BGA 15x15 141

9 Specifications of Hi-End Hi-Features rich 3-in-1 SMT/PTH Rework System 1 Input power supply requirements: 230V, 50Hz, Single phase supply. 2 Temperature should be adjustable in 1 C step using push buttons: o o a) 100 C to 500 C for hot air pencils o o b) 200 C to 480 C for soldering & Desoldering pencils 3 Temperature accuracy of Soldering/Desoldering Tools should be ± 2 % of highest value over the range. 4 Temperature accuracy of Hot Air Pencils should be ± 30ºC. 5 The unit should have built-in pump for air and vacuum. Pump should be maintenance-free brushless type. Pump ratings as follows: a) Vacuum Suction: 600mm Hg. b) Airflow range : 1~120 litre/minute. 6 Unit should provide 3 simultaneous functions of hot-air iron, soldering and desoldering pencils in a single system and additional vacuum facility is required for pick-up of removed SMD Component 7 Unit should have supervisory Lock Mode feature (i.e. once Unit is locked, operator can't change any parameters without lock code) 8 Unit should have Large LCD Display with back light to displays parameters of all 3 attachments 9 Unit should have in-built pump for Hot Air & Desoldering Pencil and vacuum lifting of components 10 Unit should display set temperature of all 3 channels simultaneously while it's working. 11 Unit should be capable of adjusting Air pressure with pushbuttons 12 Unit should have integrated in-built powerful vacuum pickup, no need for external vacuum. 13 Unit should have in-built Digital Calibration Function from the panel to meet ISO9000 requirements 14 Unit should have in-built Port for interconnection with external computer 15 Unit should be supplied with adjustable Hot Air Pencil Stand and adjustable PCB Fixture Maximum size of PCB: 380x380mm 16 Unit should be supplied with interface cable for interconnection between UNIT & PC 17 Unit should be supplied with Monitoring Software 18 The unit should be capable of following programming options by using different combinations of its Buttons on the Front Panel a) Sleep: When tool is not in use, the temperature is reduced to the stand-by temperature after the set Sleep time has elapsed b) Standby Temperature: When tool is not in use, the temperature should be reduced to the stand-by temperature c) Auto-off: When tool is not in use, the heating of soldering tool should be switched off after the auto-off time has elapsed d) Lock: This function is for locking the entire Control Panel, user can only see the set parameters Specifications of Soldering & Desoldering attachments to be supplied with unit: 1 Hot Air Pencil Set for desoldering of all types and sizes of SMD Chip components and ICs by hot air reflow technology with gentle and safe vacuum lifting without damaging SMD components and SMD Pads on the PCBs a) Heating Power: 1000 Watt b) Temperature range : 100 ~ 500 C c) Airflow range: 1~120 litre/minute. d) Different types of Hot Air Nozzles should be included:

10 It should consist of following items: 1 Hot Air Pencil 1 No. 2 Hot Air Pencil Holder 1 No. 3 Hot Air Nozzle (3 Round Nozzles) 1 set 4 Hot Air Nozzle 40 x 40 mm 1 No. 5 Hot Air Nozzle 30.6 x 30.6 mm 1 No. 6 Hot Air Nozzle 24 x 24 mm 1 No. 7 Hot Air Nozzle 15 x 15 mm 1 No. 8 Hot Air Nozzle 10 x 15 mm 1 No. 2 Desoldering Pencil Set for desoldering all types PTH Components Heating power: 90 Watt Temperature range: C Vacuum pressure: 600mm Hg Tip to ground potential : < 2mV Tip to ground resistance: < 2 Ohm It should consist of following: 1 Desoldering Pencil 1 No. 2 Desoldering Pencil Holder 1 No. 3 Desoldering Nozzle (inside dia 1.0 mm) 10 Nos. 4 Desoldering Nozzle (inside dia 1.3 mm) 10 Nos. 5 Cleaning Sponge 10 Nos. 6 Cleaning Pin Bag 5 nos. 7 Spring Filters 20 nos. 8 Ceramic Paper Filters 200 nos. 9 Cleaning Pin Long 10 nos. 10 External Filter 10 nos. 11 Filter Pipe 10 nos. 12 Front Holder 10 nos. 3 Soldering Pencil Set for all SMD/PTH Components soldering Power: 90 Watts Temperature range: 200 C ~ 480 C Tip to ground potential : <2mV Tip to ground resistance : <2 Ohms Suitable for leadfree soldering due to fast thermal recovery It should consist of following: 1 Soldering Pencil 2 Nos. 2 Soldering Pencil Holder with both Dry Cleaner & Wet Cleaning Sponge 2 Nos. 3 Chisel Soldering Tip (2.4 mm) fitted with Pencil 2 Nos. 4 Spare Heating Elements 5 Nos. 5 SMD Soldering Tip with concave cavity 10 Nos. 6 Chisel Tip (2.4 mm) 20 Nos. 7 Chisel Tip (3.2 mm) 20 Nos. 8 Chisel Tip (4.2 mm) 20 Nos. 9 Round Slim ( 0.5 mm) 10 Nos. 10 No Clean Liquid Flux Pen 5 Nos.