Addendum to FlexPak 3000 DC Drives Hardware Reference, Installation, and Troubleshooting Version 4.1

Transcription

1 Addendum to FlexPak 3000 DC Drives Hardware Reference, Installation, and Troubleshooting Version.1 Recommended Parts for Integrator Drives M/N 3FN771, 3FR771, 7FR771, 10FN771, 10FR771, 15FN771, 15FR771, 20FN771, 20R771, 30FN771, 30FR771, 60FN771, 60FR771, 150FN772, 150FR772 Instruction Manual D2-372 This addendum replaces the information in Appendix C of the FlexPak 3000 DC Drives Hardware Reference (D2-30). Table 1 lists the recommended parts that must be provided by the user and can be mounted separately at the time of installation. These recommended parts or an equivalent are necessary for the proper operation and functionality of the Integrator drive. Section 2.5 of the FlexPak 3000 DC Drives Hardware Reference (D2-30) details how to electrically connect these recommended parts for proper drive operation. Part Description Qty Reliance Part Number Rating AC Line Fuse (1FU, 2FU, 3FU) 1 : 1.5 thru VAC/3 thru VAC AMX 0A, 500V 7.5 thru VAC/15 thru VAC ARX 80A, 500V VAC/30 60 VAC ASX 90A, 500V 20 thru VAC/0 thru VAC AVX 150A,500V VAC/ VAC BAX 350A, 500V Field Fuse (6FU, 7FU, 8FU): 1.5 thru VAC/3 thru VAC K 15A, 600V VAC/ VAC M 25A, 500V FN Contactor: 1.5 thru VAC/3 thru VAC C12D10 600V, 22A 7.5 thru VAC/15 thru VAC C30D10 600V, 22A 15 thru VAC/25 thru VAC C85D10 600V, 35A VAC/75 60 VAC A 600V, 80A VAC/ VAC A 600V, 80A VAC/ VAC A 600V, 100A VAC/ VAC A 600V, 225A AC Line Disconnect 2 : 1.5 thru VAC/3 thru VAC NSX 600V, 100A VAC/60 60 VAC SSX 600V, 150A VAC/ VAC FSX 600V, 00A FlexPak is a trademark of Rockwell Automation Rockwell International Corporation

2 Part Description Qty Reliance Part Number Rating Inverting Fault Breaker: 1.5 thru VAC/3 thru 5 60 VAC DXA Set at A 0A, 600V 3 thru VAC/7.5 thru VAC DSA Set at L 50A, 600V 7.5 thru VAC/15 thru VAC HSA Set at 2 90A, 600V 15 thru VAC/25 thru 0 60 VAC NSA Set at L 150A, 600V 25 thru VAC/50 thru VAC SSA Set at L 50A, 600V VAC/ VAC FSA Set at 2 625A, 600V Armature Fuse (11FU, S6R ONLY) : VAC/3 60 VAC AGX 15A, 700V VAC/ 60 VAC AHX 20A, 700V VAC/6 60 VAC AJX 25A, 700V VAC/10 60 VAC ALX 35A, 700V VAC/15 60 VAC AMX 0A, 700V VAC/20 60 VAC ANX 50A, 700V VAC/30 60 VAC AQX 70A, 700V 20 thru VAC/0 thru VAC AUX 125A, 700V VAC/60 60 VAC AVX 150A, 700V VAC/ VAC BAX 350A, 700V 1. Bussman series FWH or an equivalent part. 2. Square D Frame F type for an equivalent part. 3. Westinghouse part number HMCP025DOC for an equivalent part.. Bussman series FWP or an equivalent part. 2 Addendum for FlexPak 3000 DC Drives - Recommended Parts for Integrator Drives

3 Wire Inverting Fault Protection to the Drive (S6R, Regenerative Drives Only) The AFB terminal must be connected to the load (motor) side of the armature fuse or inverting fault breaker. Failure to do so will cause a drive fault condition. See figure 1 or 2. Control Power 115 VAC Input AC Input for Field AC Line A AFB F1 F Figure 1 Integrator Drive AC Line Connection Locations (1.5 to VAC / 3 to Addendum to FlexPak 3000 DC Drives Hardware Reference, Installation, and Troubleshooting Version.1 3

4 AC Line Connection Control Power 115 VAC Input AC Input Power for Field Supply AFB Detail View Note: Field supply terminals 581, 582, and 583 must be connected to the same line phases as input power terminals 381, 382, and 383, respectively. Figure 2 Integrator Drive AC Line Connection Locations (0 to VAC / 75 to VAC) Addendum for FlexPak 3000 DC Drives - Recommended Parts for Integrator Drives

5 B.6 Wire Control Power to the Drive Connect the user supplied 115 VAC supply to terminals 188 and 189 of the controller s power terminal block. This 115 VAC supply must be rated at 150VA minimum for VAC and be sized to handle the maximum inrush of the drive FN contactor. The 189 terminal may be tied to protective earth ground if required. See figure 3. 7(+) 5 11FU A1 AC INPUT 1FU 2FU 3FU FN S6/S6R DC Armature Supply 7(+) 5(-) A1 To Power I/F PC Board AFB Motor Series Field (optional) Motor Armature 6FU 7FU 8FU 5(-) 5 Note: When an inverting fault fuse is installed, connect AFB to A1. Otherwise, connect AFB to User Supplied 115 VAC Notes: 1 To Regulator thru Power I/F PC board. 2 Contacts on Relay Rectifier PC board. Power TB. 5 Inverting fault fuse, S6R only. Separately mounted, not supplied with drive. FN FN AUX 2SSR DBCR P6-5 P6-2 2 P5-6 P5-5 Faston Connector Terminal Connection P6-9 MCR 1 P Motor Shunt Field F1 F2 37/F1 35/F2 From Field Supply To Fn Contactor Auxiliary Contact To Dynamic Braking Contactor Coil Control Power 115 VAC Input Motor A1 Feedback to Regulator PCB To FN Contactor Coil To DC Motor Field Connections AC Input Power for Field Supply AFB F1 F Figure 3 Integrator Drive Wiring Diagram Addendum to FlexPak 3000 DC Drives Hardware Reference, Installation, and Troubleshooting Version.1 5

6 U.S. Drives Technical Support Tel: (1) , Fax: (1) , Online: Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication D November 2000 Copyright 2000 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.