Smith Meter TM SyberTrol TM Operation

Transcription

1 Flow Computer Smith Meter TM SyberTrol TM Operation Issue/Rev. 0.6 (6/01) Bulletin MN09045 The Most Trusted Name In Measurement

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3 Table of Contents Section I - Introduction...1 Product Description...1 How to Use This Manual...1 Initial Screen and Operations...2 Section II - Reports...3 Print Reports...3 Meter Report...3 Batch Report...7 Current Batch...7 Previous Batch by Batch #...7 Previous Batch by # Back...7 Summary Report...9 Current Summary Report...9 Historical Summary Report...9 Product Record Report...12 Skid Batch Report...13 Skid Summary Report...15 Prover Report...16 Current Prove...16 Previous Prove by Prove #...16 Previous Prove by # Back...16 Configuration Report...24 Proving Summary Report...25 User Configurable Reports...26 Example of a Configured Report...26 Section III - Display...27 Data Displays...27 Meter Display...28 Product Display...28 Batch Display...29 Current Batch...29 Previous Batch by Batch Number...29 Previous Batch by Number Back...30 Prover Calculations Display...30 Prover Trip Data Display...31 Average Temperature & Pressure Display (Large Font)...31 Skid Display (Large Font)...31 Meter Display (Large Font)...32 Batch Display (Large Font)...32 Current Parameters (Large Font)...33 Batch Avg Parameters (Large Font)...33 User Configurable Displays...34 Example of a Configured Display...34 Section IV - Operations...35 Modes of Operation...35 Pipeline Mode...35 Batch Loading...35 Product Batching...35 Configuring the Delivery Modes...35 Batch Setup...36 Add Batch...37 View/Edit Batches...39 Add A Batch...40 Change A Batch...40 Delete A Batch...40 i

4 Table of Contents Insert A Batch...41 Help Message...41 View All Batches Defined...41 Help Message...42 View Current Run Data...42 Change Current Batch Preset...44 End Batch/Start Next Batch...45 Start or Continue Batch...45 Stop Batch...45 End Batch...45 Flow Set Point Control...45 Remote...46 Internal...46 Manual...46 Section V - Sampler...47 Sampler Menu...47 Sampler Status...47 Percentage Sediment & Water...48 Section VI - Proving...49 Prove Menu...49 Proving...49 Start Consecutive Prove...49 Start Group Prove...49 Start Progressive Consecutive Prove...49 Start Quick Trips...50 Reverse 4-way Valve Control...50 Forward 4-way Valve Control...50 Abort Prove in Progress...50 SyberTrol Address...50 Prover Address...50 Manual Prover Temperature...51 View Latest Prove Statistics...51 View/Update New Meter Factor...51 View 4-way Valve Status...52 View Latest Quick Trip Data...52 Peer to Peer Communications...52 Section VII - Alarms...53 Alarm Configuration Menu (Rev. 5 and above)...53 Active Alarms...56 Alarms Logged...56 SyberTrol Alarms...57 System Related Alarms...57 Meter Related Alarms...58 Skid-Related Alarms...63 Section VIII - Batch Recalculation...64 Section IX - Alternate Menu...66 Contrast and Brightness Adjust (For LCD Display Only)...66 Alternate Menu...66 Alarms Active...66 Alarms Logged...66 Digital I/O Status...66 Analog I/O Status...66 Pulse Input Test...66 Frequency Densitometer Test...67 Canbus Diagnostics...67 ii

5 Table of Contents SyberTrol Software Version...67 CPU Utilization...67 Task Trace...67 Boolean/Algebraic Processing...67 Valve Control...67 Force Resync...68 Redundancy Status...68 Sensor Maintenance...68 Communications Diagnostics Error Counts...68 Densitometer Control and Status...69 Audit Trail Log...69 Section X - Index...71 Section XI - Related Publications...73 iii

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7 Section I Introduction Product Description The Smith Meter TM SyberTrol TM is a microprocessorbased fully programmable, electronic flow computer designed to continuously monitor and control the flow of liquid petroleum products. The SyberTrol can operate as a high-integrity standalone flow computer or as a powerful building block for integration into a supervisory computer control system. The flow computer includes either an explosion-proof or general purpose housing, interfacing for remote communications, temperature, pressure and density monitoring, process loop control, and report printing. Along with these capabilities the SyberTrol is capable of providing analog and pulse outputs to remote equipment. The modular construction and internal communications scheme of the instrument provides the capability of adding inputs and outputs and adding a remote display to meet the requirements of most applications. How to Use This Manual This manual is divided into 10 sections: Introduction, Reports, Displays, Operations, Sampler, Proving, Alarms, Alternate Menu, Index and Related Publications. Sections 2 through 9 follow the Main Menu of the SyberTrol with the exception of the Program Mode Menu which is handled in the Programming Reference Manual MN Reports describes all the default reports that are available for use through the SyberTrol. Displays describes all the default displays that are available to the operator when the SyberTrol is in the Run Mode of Operation. Operations describes the modes of operation of the unit and goes through the processes required for adding, viewing, deleting, starting, and stopping batches. Sampler describes the process of enabling, starting, and stopping a sample cycle and entering new values for the percentage of BS&W. Proving describes the process of starting and stopping a proving cycle. Alarms describes the active and logged alarms and provides a description of each alarm. Batch Recalculation describes the recalculation of batch volumes due to changes in the density or BS &W of the product. Alternate Menu describes the information and functions of items listed on the Alternate Menu. The Index is provided so that the user can easily locate the topic he is looking for. The Related Publications section lists additional manuals that are related to the product. The examples presented in this manual are for clarity and convenience. The values will vary for each particular installation and/or operation. MN09045 Issue/Rev. 0.6 (6/01) 1

8 Section I Introduction Initial Screen and Operations When the SyberTrol powers up, the initial screen displays the SyberTrol logo, the time and date, and a message indicating whether there are any current alarms. If full run-mode security is configured, an Enter Passcode dialog box will be displayed. If there is no run-mode security configured, the main menu is reached by pressing Enter. If full run-mode security is configured then a four-digit passcode is required to reach the main menu. The figure below illustrates the logo screen without full run-mode security. The figure below illustrates the logo screen with full run-mode security. 2 MN09045 Issue/Rev. 0.6 (6/01)

9 Section II Reports Print Reports The "Print Report Menu" allows the operator to select the type of report that is required for the operation and in some cases the time that the report will be printed. The "Print Reports Menu" is selected from the Main Menu by moving the arrow to the first line on the screen and pressing ENTER. Main Menu 1. Print Reports Menu 2. Data Displays Menu 3. Operations Menu 4. Sampler Menu 5. Prove Menu 6. Alarms - Active 7. Alarms - Logged 8. Program Mode Menu 9. Batch Recalculation 10.Contrast and Brightness Adjust 1:08:29 AM Mar 15, 2002 When ENTER is pressed a pop-up window will display: 1 Meter Report Default Reports Main Menu 1. Meter Report 2. Batch Report 3. Summary Report 4. Product Record Report 5. Skid Batch Report 6. Skid Summary Report 7. Prover Report 8. Prover Quick Trips Report 9. Configuration Report 10. Prove Summary Report Selecting the meter report on the menu and pressing ENTER will display a pop-up menu for a meter selection. 1. FQT FQT FQT FQT FQT FQT 1006 Select Meter 1 Report Selection 1. Default Reports 2. User Configurable Reports 3. Abort Current Report The arrow will default to "1. Default Reports." Pressing the ENTER key with the cursor in this position will display the "Default Reports Main Menu." If one of the user configurable reports is required, pressing the ENTER key with the arrow in front of Option 2 will display the User Defined Reports Main Menu (see page 24). Option 3 on the Report Selection is Abort Current Report. If selected, the report that is currently being processed will be aborted. If the report is a timed report, it must be reprogrammed. From the menu the operator selects the meter data that the report is to be based on. Pressing ENTER generates the report and sends it to the printer. The default meter report format is shown on the following pages. MN09045 Issue/Rev. 0.6 (6/01) 3

10 Section II Reports METER REPORT May 21, :26 PM Meter ID: FQT 312 Batch Number: 0 Product Record 1 Product Name: Product 1 API Table: NONE Raw Volume Bbl Gross Volume Bbl Std Temp Bbl GSV Volume Bbl NSV Volume Bbl Mass Delivered Lb Current Flow Rate Bbl/Hr Current Meter Factor Current Temperature F Current Pressure Psi Current BSW 5.0 % Current Density 80.0 LB/F3 Alarms: Densitometer Press Transducer Fail Prover Outlet Press Transducer Fail Prover Inlet Press Transducer Fail Prover Outlet Temp Transducer Fail Prover Inlet Temp Transducer Fail Watchdog Reset FCPB Power Failure Security Levels Reset Signature 4 MN09045 Issue/Rev. 0.6 (6/01)

11 Section II Reports METER REPORT May 21, :26 PM Meter ID: FQT 1006 Batch Number: 1 Product Record 1 Product Name: Product 1 API Table: NONE Raw Volume Bbl Gross Volume Bbl Std Temp Bbl GSV Volume Bbl NSV Volume Bbl Mass Delivered Lb Current Flow Rate Bbl/Hr Current Meter Factor Current Temperature 60.0 F Current Pressure 0.0 Psi Current BSW 0.0 % Current Density 86.0 LB/F3 Alarms: Signature MN09045 Issue/Rev. 0.6 (6/01) 5

12 Section II Reports METER REPORT May 21, :27 PM Meter ID: FQT 1005 Batch Number: 1 Product Record 1 Product Name: Product 1 API Table: NONE Raw Volume Bbl Gross Volume Bbl Std Temp Bbl GSV Volume Bbl NSV Volume Bbl Mass Delivered Lb Current Flow Rate Bbl/Hr Current Meter Factor Current Temperature 60.0 F Current Pressure 0.0 Psi Current BSW 0.0 % Current Density 85.0 LB/F3 Alarms: Signature 6 MN09045 Issue/Rev. 0.6 (6/01)

13 Section II Reports The report contains the latest values for the current data for the meter selected. Included in the data are the batch number, the batch volumes, flow rate, meter factor, temperature, pressure, density, product, API table if being used, the reference density and any alarms that have occurred. Also included in the report is a signature line for the operator. Batch Report Selecting the batch report on the menu and pressing ENTER will display the same "select meter" pop-up menu that is used for the meter report. Previous Batch by Batch # The Previous Batch by Batch Number when selected will pop up an area in the window that will allow the operator to enter the batch number of the report required. Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back Enter Batch 1234 Select Meter 1. FQT FQT FQT FQT FQT FQT 1006 From the Select Meter Menu the operator selects the meter for which the Batch Report is required. Pressing ENTER when the cursor is at the required meter will display another pop-up menu where the operator selects the batch that is to be printed. Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back When the number is entered pressing ENTER will send that report to the communications port. Previous Batch by # Back The Previous Batch by # Back when selected will request the number of batches back from the current batch that is required (i.e., current batch is 15, desired batch is 10, 5 would be entered). Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back Enter # of Batches Back 5 Current Batch The Current Batch when selected and ENTER is pressed will send the current batch data through the selected communication port to a printer or computer system. When the number is entered, pressing ENTER will send that report to the communications port. MN09045 Issue/Rev. 0.6 (6/01) 7

14 Section II Reports BATCH REPORT May 22, :14 AM Meter ID: FQT 313 Batch Number: 3 Start Time: May 22, :03 AM End Time: May 22, :06 AM Product Record 5 Product Name: GASOLINE API Table: 6B F: Average API: BATCH TOTALS Raw Volume Bbl Gross Volume Bbl Std Temp Bbl GSV Volume Bbl NSV Volume Bbl Mass Delivered Lb Meter Pulses Meter K-Factor 20 CTL CPL Reference Temperature 60.0 F Avg Vapor Pressure 0.0 Psi Load Avg Meter Factor Load Avg Temperature F Load Avg Pressure Psi Load Avg Density 90.0 LB/F3 Load Avg BS&W 10.0 % Alarms: Signature 8 MN09045 Issue/Rev. 0.6 (6/01)

15 Section II Reports This report can be printed out as described above on demand or it can be set up in the Meter Menu to be printed out automatically at the end of a batch or at programmed intervals. If set to programmed intervals the operator can also indicate if the batch totals and average values are to be printed when the programmed time frame has expired. The batch report includes the date and time, meter ID, batch number, start time, end time, product record information, batch volumes, meter pulses, K- factor, CTL, CPL, reference temperature, alarms and batch average vapor pressure, meter factor, temperature, pressure and density. Summary Report The Summary Report when selected contains the product batch volumes for all batches delivered for a selected meter position within a selected time frame. Pressing ENTER with the cursor in front of Summary Report will display the pop-up screen for the meter selection just as it does for the previous reports. When the meter is selected and ENTER is pressed a pop-up menu appears that allows the operator to select the type of summary report required. Summary Type Selection 1. Current Summary Report 2. Historical Summary Report Current Summary Report Start Time 1:00:00 AM Nov 02, 2001 End Time 11:32:05 AM Nov 02, 2001 Press ENTER to generate the summary report or press CLEAR to return to the selection menu. Pressing ENTER will generate the report. Pressing CLEAR will return the unit to the Default Reports Main Menu. After ENTER is pressed the end time becomes the start time for the next report. Historical Summary Report Selecting the Historical Summary Report after the meter is selected will display the screen where the starting time and ending time of the report can be specified. Historical Summary Report 1. Start Time 1:00 14/12/ End Time 1:00 15/12/ Generate Report When the cursor is at selection 1. Start Time and ENTER is pressed the Data Entry screen for the start time will pop up. Current Summary Report Selecting the Current Summary Report and pressing ENTER will display the screen where the Starting Time and Ending Time of the current summary period are displayed. The starting time is typically the ending time of the previously requested Current Summary Report. The ending time is the current time and is continually being updated. Report Starting Time Enter Starting Time and Date 13: 00 14/ 12/ 02 Enter the time (hh:mm dd/mm/yy military format) or press CLEAR to return to the selection menu. MN09045 Issue/Rev. 0.6 (6/01) 9

16 Section II Reports Pressing ENTER after each number is entered will move the cursor to the next set of numbers. When the last two digits are entered and ENTER is pressed the unit will return to the Historical Summary Report Screen. Selecting 2. End Time from the Historical Summary Report Screen and pressing ENTER will display the data entry screen for the report ending time. Report Ending Time Pressing ENTER after each number is entered will move the cursor to the next set of numbers. When the last two digits are entered and ENTER is pressed, the unit will return to the Historical Summary Report Screen. When the starting and ending times and dates have been programmed, selecting 3. Generate Report and pressing ENTER will send the report to the printer or computer system and the SyberTrol will revert back to the Default Reports Main Menu. Enter Ending Time and Date 13: 00 15/ 12/ 02 Enter the time (hh:mm dd/mm/yy military format) or press CLEAR to return to the selection menu. 10 MN09045 Issue/Rev. 0.6 (6/01)

17 Section II Reports SUMMARY REPORT Meter ID: FQT 312 Date: Jun 22, :31 PM Batch Date Time Dtime Product Tmp F GRS Bbl GSV Bbl MASS Lb 26 05/29/01 10:37 35:46 Product /22/01 02:44 00:01 SLOP /22/01 02:43 00:00 SLOP /22/01 02:42 00:00 SLOP /22/01 02:39 00:00 SLOP /22/01 02:37 00:00 SLOP /22/01 02:36 00:01 SLOP /22/01 02:33 00:00 SLOP /22/01 02:26 00:00 SLOP /22/01 02:25 00:00 SLOP /22/01 02:22 00:00 SLOP /22/01 02:12 00:09 SLOP /22/01 02:02 00:00 SLOP /22/01 01:58 00:01 SLOP /22/01 01:57 00:01 SLOP /22/01 01:55 00:00 SLOP /22/01 01:53 00:00 SLOP /22/01 01:52 00:00 SLOP /22/01 01:51 00:00 SLOP /22/01 01:48 00:00 SLOP /22/01 01:45 00:01 SLOP /22/01 11:55 00:01 SLOP /22/01 11:53 00:00 SLOP /22/01 11:43 00:00 SLOP /22/01 11:41 00:00 SLOP /22/01 11:35 00:01 Product Product GRS Bbl GSV Bbl MASS Lb Product SLOP TOTALS MN09045 Issue/Rev. 0.6 (6/01) 11

18 Section II Reports Product Record Report The Product Record Report contains the data that has been entered into the product record and is being used for the current batch. Pressing ENTER with the cursor in front of Product Record Report will bring up the pop-up screen for the meter selection. When the meter is selected and ENTER is pressed the product record report for the current batch being delivered will be sent to the communications port and the SyberTrol display will return to the Default Reports Main Menu. The report includes the date and time, meter ID, batch number, information from the product record, meter factors, and vapor pressures. PRODUCT RECORD REPORT Dec 15, :21 AM Meter ID: FQT 1001 Batch Number: 2 Product Record 1 Product Name: Crude Oil API Table: 5B 60.0 F: 0.0 Meter Factor Flow Rate (Bbl) Vapor Vapor Pressure (Psi) Temperature (F) MN09045 Issue/Rev. 0.6 (6/01)

19 Section II Reports Skid Batch Report The Skid Batch Report is similar to the batch report except the Skid Batch Report is only available if there are combinated meters being used. If there are no combinated meters this selection will not be available to the operator. Selecting the Skid Batch Report and pressing EN- TER will display a Skid pop-up menu. 1. Skid #1 2. Skid #2 3. Skid #3 Select Skid Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back For descriptions of these selections, refer to page 4. The information printed on the report is date and time, batch number, start and ending time, product data alarms, pulses, CTL, CPL, reference temperature, load overages and the combined volumes of the meters. Also across the bottom of the report is a signature line. From the Select Skid Menu, the operator selects the skid for which the Batch Report is required. Pressing ENTER when the cursor is at the required skid will display another pop-up menu where the operator selects the batch that is to be printed. MN09045 Issue/Rev. 0.6 (6/01) 13

20 Section II Reports SKID BATCH REPORT Jun 22, :38 PM Meter ID: System Batch Number: 27 Start Time: Jun 22, :23 PM End Time: IN PROGRESS Product Record 2 Product Name: SLOP API Table: 6A F: Combination Totals For: Meter Run #1 Meter Run #2 BATCH TOTALS Raw Volume Bbl Gross Volume Bbl Std Temp Bbl GSV Volume Bbl NSV Volume Bbl Mass Delivered Lb Meter Pulses CTL CPL Reference Temperature 60.0 F Load Avg Meter Factor Load Avg Temperature F Load Avg Pressure Psi Load Avg Density 82.7 LB/F3 Load Avg BS&W 6.4 % Alarms: Signature 14 MN09045 Issue/Rev. 0.6 (6/01)

21 Section II Reports Skid Summary Report The Skid Summary Report is similar to the Summary Report except that this report is only available if there are combinated meters. The selection will not be available to the operator if there are not combinated meters in the system. The steps for printing this report are identical to the Summary Report, except that the first pop-up screen will be for skid selection instead of meter selection. SUMMARY REPORT Meter ID: System Date: Jun 22, :29 PM Batch Date Time Dtime Product Tmp F GRS Bbl GSV Bbl MASS Lb 26 05/29/01 10:37 35:46 Product /22/01 02:44 00:01 SLOP /22/01 02:43 00:00 SLOP /22/01 02:42 00:00 SLOP /22/01 02:39 00:00 SLOP /22/01 02:37 00:00 SLOP /22/01 02:36 00:01 SLOP /22/01 02:33 00:00 SLOP /22/01 02:26 00:00 SLOP /22/01 02:25 00:00 SLOP /22/01 02:22 00:00 SLOP /22/01 02:12 00:09 SLOP /22/01 02:02 00:00 SLOP /22/01 01:58 00:01 SLOP /22/01 01:57 00:01 SLOP /22/01 01:55 00:00 SLOP /22/01 01:53 00:00 SLOP /22/01 01:52 00:00 SLOP /22/01 01:51 00:00 SLOP /22/01 01:48 00:00 SLOP /22/01 01:45 00:01 SLOP /22/01 11:55 00:01 SLOP /22/01 11:53 00:00 SLOP /22/01 11:43 00:00 SLOP /22/01 11:41 00:00 SLOP /22/01 11:35 00:01 Product Product GRS Bbl GSV Bbl MASS Lb Product SLOP TOTALS MN09045 Issue/Rev. 0.6 (6/01) 15

22 Section II Reports Prover Report The Prover Report when selected contains the proving information for the current prover. Pressing EN- TER with the cursor in front of selection 7. Prover Report will pop up a prove selection screen. Prove Type Selection 1. Current Prove 2. Previous Prove by Prove # 3. Previous Prove by # Back Previous Prove by Prove # The Previous Prove by Prove Number when selected will pop up an area in the window that will allow the operator to enter the prover number of the report required. Prove Type Selection 1. Current Prove 2. Previous Prove by Prove # 3. Previous Prove by # Back Enter Prove # 10 Current Prove Selecting the Current Prove Report and pressing ENTER will generate the report, pressing CLEAR will return the unit to the Default Reports Main Menu. The report includes all the data used to calculate the new meter factor. The base data of the report consists of the prover number, meter number, base volume of the prover, product density, meter K factor and time and date completed. Variable data consists of the run number, half (if bi-directional) and round trip pulses, meter and prover temperatures and pressures, and flow rate for each trip. All averages are then shown with the percentage of deviation, new meter factor, current meter factors and all correction factors. A successful prove will be indicated at the bottom of the report by the message "prove within limits." Otherwise, an error message will appear. A separate report exists for each of the different types of provers. The default reports include unidirectional prover, bi-directional prover and master meter prover report. For a Smith Small Volume Prover, the default reports included are a quick trip, consecutive and group proving report. When the number is entered pressing ENTER will send the report to the communications port. If the proving report number does not exist in memory, no report will be sent to the communications port. To ensure that the prove report number exists in memory, the Prove Summary Report can be printed to see the numbers of the prove reports that are stored in the SyberTrol. Previous Prove by # Back The Previous Prove by Number Back when selected will pop-up an area in the window that will allow the operator to enter the number back from the current prove report that is desired. Prove Type Selection 1. Current Prove 2. Previous Prove by Prove # 3. Previous Prove by # Back Enter # of Proves back 3 When the number is entered pressing ENTER will send that prove report to the communications port. If there are not as many proves stored in memory as the number entered, no report will be sent to the communications port. The historical prove reports will print out identical to the reports when printed as a Current Prove Report as shown on the following pages. 16 MN09045 Issue/Rev. 0.6 (6/01)

23 Section II Reports METER PROVING REPORT Report No. 5 Unidirectional Proving Jun 22, :50:26 PM PROVER INFORMATION Prover ID: Prover 1 Volume: Bbl Inside Diameter: in Wall Thickness: in Serial Number: Prv A1000 Type of Steel: Carbon MoE Psi CoE %/deg F METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER PROVER PULSES Flow Trip Temp. Pressure Temp. Pressure Rate F Psi F Psi Bbl/Hr AVG PROVE WITHIN LIMITS - 10 REPEATABLE TRIPS PERCENT DEVIATION = 0.01 NEW METER FACTOR = CURRENT METER FACTOR = CORRECTION FACTORS CTLP = CTLM = CPLP = CPLM = CTSP = CCFM = CPSP = CCFP = Signature MN09045 Issue/Rev. 0.6 (6/01) 17

24 Section II Reports METER PROVING REPORT Report No. 15 Bidirectional Proving Jun 22, :47:38 PM PROVER INFORMATION Prover ID: Prover 1 Volume: Bbl Inside Diameter: in Wall Thickness: in Serial Number: Prv A1000 Type of Steel: Carbon MoE Psi CoE %/deg F METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER PROVER PULSES Flow Trip Temp. Pressure Temp. Pressure Half Trip Round Trip Rate F Psi F Psi Bbl/Hr AVG PROVE WITHIN LIMITS - 10 REPEATABLE TRIPS PERCENT DEVIATION = 0.00 NEW METER FACTOR = CURRENT METER FACTOR = CORRECTION FACTORS CTLP = CTLM = CPLP = CPLM = CTSP = CCFM = CPSP = CCFP = Signature 18 MN09045 Issue/Rev. 0.6 (6/01)

25 Section II Reports METER PROVING REPORT Report No. 19 Master Meter Proving Jun 25, :53:57 PM MASTER METER INFORMATION Serial Number: Prv B1000 Volume: Bbl Pulses/Unit: 999 Pulses per trip: Meter Factor: Flow Rate: METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER MASTER METER PULSES Flow Trip Temp. Pressure Temp. Pressure Rate F Psi F Psi Bbl/Hr AVG PROVE WITHIN LIMITS - 5 REPEATABLE TRIPS PERCENT DEVIATION = 0.00 NEW METER FACTOR = CURRENT METER FACTOR = CORRECTION FACTORS CTLP = CTLM = CPLP = CPLM = Signature MN09045 Issue/Rev. 0.6 (6/01) 19

26 Section II Reports SVP RUN DATA Report No: 0001 Quick Proving 02/03/15 12:15 P PROVER INFORMATION Prover ID: Prover 1 Serial Number: Base Volume: Bbl METER INFORMATION Meter ID: mmmmmmmmmmm Run T1 T2 N N' Flow Flow BPH BPM MN09045 Issue/Rev. 0.6 (6/01)

27 Section II Reports METER PROVING REPORT Report No. 4 Unidirectional Proving Jun 22, :30:28 PM PROVER INFORMATION Prover ID: Prover 1 Volume: Bbl Inside Diameter: in Wall Thickness: in Serial Number: Prv A1000 Type of Steel: Carbon MoE Psi CoE %/deg F METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER PROVER PULSES Flow Trip Temp. Pressure Temp. Pressure Meter Rate F Psi F Psi Factor Bbl/Hr AVG PROVE WITHIN LIMITS - 10 REPEATABLE TRIPS PERCENT DEVIATION = 0.00 NEW METER FACTOR = CURRENT METER FACTOR = Signature MN09045 Issue/Rev. 0.6 (6/01) 21

28 Section II Reports METER PROVING REPORT Report No. 8 Bidirectional Proving Jun 22, :07:57 PM PROVER INFORMATION Prover ID: Prover 1 Volume: Bbl Inside Diameter: in Wall Thickness: in Serial Number: Prv A1000 Type of Steel: Carbon MoE Psi CoE %/deg F METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER PROVER PULSES Flow Trip Temp. Pressure Temp. Pressure Half Trip Round Trip Meter Rate F Psi F Psi Factor Bbl/Hr AVG PROVE WITHIN LIMITS - 10 REPEATABLE TRIPS PERCENT DEVIATION = 0.00 NEW METER FACTOR = CURRENT METER FACTOR = Signature 22 MN09045 Issue/Rev. 0.6 (6/01)

29 Section II Reports METER PROVING REPORT Report No. 20 Master Meter Proving Jun 25, :08:07 PM MASTER METER INFORMATION Serial Number: Prv B1000 Volume: Bbl Pulses/Unit: 999 Pulses per trip: Meter Factor: Flow Rate: METER INFORMATION Meter ID: FQT 312 Pulses/Unit: Flow Rate 1: 0 Meter Factor 1: Flow Rate 2: 0 Meter Factor 2: Flow Rate 3: 0 Meter Factor 3: Flow Rate 4: 0 Meter Factor 4: Flow Rate 5: 0 Meter Factor 5: Flow Rate 6: 0 Meter Factor 6: FLUID INFORMATION Name: Product 1 API Table: NONE Density: LB/F METER MASTER METER PULSES Flow Trip Temp. Pressure Temp. Pressure Meter Rate F Psi F Psi Factor Bbl/Hr AVG PROVE WITHIN LIMITS - 5 REPEATABLE TRIPS PERCENT DEVIATION = 0.04 NEW METER FACTOR = CURRENT METER FACTOR = Signature MN09045 Issue/Rev. 0.6 (6/01) 23

30 Section II Reports Configuration Report Selecting 9. Configuration Report on the Default Reports Main Menu and pressing ENTER will send a report to the printer or computer system that in- cludes all the currently assigned Input/Output points. The report includes the I/O number, assigned function, and whether it is assigned to a meter or a prover. CONFIGURATION REPORT PULSE I/O MODE 1 1: Meter 1 Single Channel 2: Meter 2 Single Channel 3: Meter 3 Single Channel 4: Meter 4 Single Channel 5: Sarasota Freq Dens 6: Not Assigned ANALOG I/O 1: Input/Temperature /M : Input/Prover Inlet Temp /P : Input/Pressure /M : Input/Prover Outlet Temp/P :Output/Flow Ctrl Vlve Out/M : Not Assigned : Input/Temperature /M : Input/Prover Inlet Press/P : Input/Pressure /M : Input/Prover Outlet Pres/P :Output/Flow Ctrl Vlve Out/M : Input/Density Pressure /M DIGITAL I/O 1: Input/Prv Detect Switch /M : Input/Prd Detect 2 /M :Output/Prov 4-way Cmd Fwd/P : Input/Prd Detect 3 /M :Output/Prov 4-way Cmd Rev/P : Input/Prd Detect 4 /M : Input/Prv 4-way Stat Fwd/P : Not Assigned : Input/Prv 4-way Stat Rev/P : Not Assigned : Input/Prov Seal Status /P : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Not Assigned : Input/Prd Detect 1 /M : Not Assigned MN09045 Issue/Rev. 0.6 (6/01)

31 Section II Reports Proving Summary Report Selecting 10. Prove Summary Report on the Default Reports Main Menu and pressing ENTER will send a summary report to the printer that includes all the prover data records that are stored in the memory of the SyberTrol. The report includes the Meter ID, the report number, the date and time of the prove, the product, the flow rate, the old meter factor and the new meter factor. The purpose of this report is to allow the operator to see which proves are stored in the memory of the SyberTrol. Then he can select a prove of interest and print a full report. Note: The SyberTrol will store a minimum of 25 historical proves and a maximum of 52. Only good proves are stored; therefore, the report numbers may not be consecutive. METER PROVING REPORT Flow Meter Factor Meter Report Date Product Rate Old New FQT Jun 27, :52:38 AM Regular FQT Jun 27, :21:23 AM Regular FQT Jun 27, :18:22 AM Regular FQT Jun 27, :15:00 AM Regular FQT Jun 27, :27:10 AM Diesel FQT Jun 27, :15:25 AM Diesel FQT Jun 27, :59:13 AM Gasoline FQT Jun 27, :18:20 AM Diesel FQT Jun 27, :13:51 AM Diesel FQT Jun 26, :35:27 PM Diesel FQT Jun 26, :10:46 PM Diesel FQT Jun 26, :06:34 PM Gasoline FQT Jun 26, :49:47 PM Gasoline FQT Jun 26, :34:52 PM Gasoline FQT Jun 26, :22:58 PM Product FQT Jun 26, :07:13 AM Product MN09045 Issue/Rev. 0.6 (6/01) 25

32 Section II Reports User Configurable Reports User Defined Reports Main Menu 1. Meter 1 Report 2. Meter 2 Report 3. Skid Report 4. Prover Report The reports listed on the User Defined Reports Main Menu are named, defined and downloaded 1 from the SyberMate PC Program. User Configurable Prover Reports can be designed to access both current and historical prover data. With the selection of a user report that contains 100 per cent prove data, the operator will be prompted to specify the prove report number or the number of proves back required. For details on setting up a configurable report see the SyberMate Installation/Operations Manual, Creating a Report. The Installation/Operations manual number is MN Selecting a report from the menu and pressing EN- TER will send the user defined report to the printer or computer system. Example of a Configured Report Meter 1 Report Sept 16, :20 AM Meter ID: FQT 1001 Product Name: Gasoline API Table: 53B Reference Density KG/M3 Gross Volume BBl Std. Temp BBl Meter Factor Temperature 10.0 C Pressure Kpa 26 MN09045 Issue/Rev. 0.6 (6/01)

33 Section III Displays Data Displays The Data Displays Menu allows the operator to choose the information that is required for the application to be displayed. A display can be selected and left on the screen during delivery, or different displays can be viewed on demand. To select the Data Displays, move the cursor to selection "2. Data Displays Menu" on the Main Menu. Main Menu 1. Print Reports Menu 2. Data Displays Menu 3. Operations Menu 4. Sampler Menu 5. Prove Menu 6. Alarms - Active 7. Alarms - Logged 8. Program Mode Menu 9. Batch Recalculation 10.Contrast and Brightness Adjust 1:08:29 AM Mar 15, 2001 Pressing the ENTER key will display a pop-up window: 2 Default Displays Main Menu 1. Skid Display 2. Meter Display 3. Product Display 4. Batch Display 5. Prover Calculations Display 6. Prover Trip Data Display 7. Avg Temp & Press (Large Font) 8. Skid Display (Large Font) 9. Meter Display (Large Font) 10. Batch Display (Large Font) 11. Current Parameters (Large Font) 12. Batch Avg Parameters (Large Font) 2 The Default Displays that are available for use will be highlighted. The displays that are not available because of the current setup of the unit will not be accessible through the menu. Pressing ENTER with the cursor on selection 1. Skid Display will display a pop-up menu that will allow the operator to select the skid that the display will represent. Select Skid 1. Skid #1 2. Skid #2 3. Skid #3 Data Display Selection 1. Default Displays 2. User Configurable Displays The arrow will default to position 1. Default Displays. Pressing ENTER will display the Default Displays Main Menu. If one of the user configurable displays is required, pressing the ENTER key with the arrow in front of Option 2 will display the User Configurable Displays Main Menu. Moving the cursor to the skid information that is being requested and pressing ENTER will display: Skid #1 - North #1 Meters -- 1,2 Product #1 - Crude Oil Raw Batch Gross Batch GST Batch GSV Batch NSV Batch Mass Batch BBL BBL BBL BBL BBL LB Current Flow Rate BPH Current Temperature 60 F Current Pressure 14.0 PSI Current Density 45.0 LB/FT3 8:29:51 AM Nov 17, 2002 MN09045 Issue/Rev. 0.6 (6/01) 27

34 Section III Displays The Skid Display shows the current batch volumes, flow rates, temperatures, pressure and density for the meters that are being combinated. If all meters are operating independently, the Skid Display will not be accessible on the menu. These displays are only accessible when combinated meter throughput is being used. The information that is displayed is from the current batch that is being delivered through the metering system or the last batch delivered. All the meters that are currently configured for the system can be displayed. If a meter position is not configured for the system it will not be accessible through the Select Meter screen. Meter Display Selecting 2. Meter Display from the Default Displays Main Menu and pressing ENTER will allow the operator to select the meter that is to be displayed. 1. FQT FQT FQT FQT FQT FQT 1006 Select Meter Moving the cursor to the meter information that is being requested and pressing ENTER will display: Raw Batch Gross Batch GST Batch GSV Batch NSV Batch Mass Batch Meter Default Display Meter #1 - FQT 1001 Product #1 - Crude Oil BBL BBL BBL BBL BBL LB Current Meter Factor Current Flow Rate Current Temperature Current Pressure Current Density 9:19:04 AM Nov 17, BPH 60.0 F 14.0 PSI 45.0 LB/FT3 Product Display Selecting 3. Product Display from the Default Display Main Menu and pressing ENTER will allow the operator to select the meter or skid. 1. FQT FQT FQT FQT FQT FQT North #1 8. East #1 9. West #1 Select Meter/Skid The current product flowing through that meter or skid or the last batch delivered will be displayed as well as the API table and density. Product Product Default Display Meter #1 - FQT 1001 Product #1 - Crude Oil API Table Table 6B API :06:15 AM Nov 17, 2001 This display will provide the operator with information on the API table that is currently being used for temperature compensation and the density of the product. If temperature compensation is not being used the display will indicate that "No API Table" is being used for this product. If the meter position is not currently delivering product the last product that was delivered through the meter position will be displayed. 28 MN09045 Issue/Rev. 0.6 (6/01)

35 Section III Displays Batch Display Selecting 4. Batch Display from the Default Display Main Menu and pressing ENTER allows the operator to select the meter or skid from which the batch information is being requested. Selections 1 through 6 are for meters 1 through 6. Selections 7 through 9 are for skids 1 through FQT FQT FQT FQT FQT FQT North #1 8. East #1 9. West #1 Select Meter Batch Default Display Skid #1 - North #1 Meters 1, 2 Batch Product Name Crude Batch Number 1 Raw Batch Gross Batch GST Batch GSV Batch NSV Batch Mass Batch Current Temperature Current Pressure Current Density Current Flow Rate 11:48:51 AM Nov 17, BBL 0.0 BBL 0.0 BBL 0.0 BBL 0.0 BBL LB 0.0 F 0.0 PSI 0.0 LB/F BPH Selecting the meter or skid and pressing ENTER will pop up a display where the operator selects the batch data required: current, previous, or a previous batch by how many to go back. Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back Previous Batch by Batch Number Selecting 2. Previous Batch By Batch # from the Batch Type Selection display by pressing ENTER causes a line at the bottom of the display to appear asking for a batch number. Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back Enter Batch # 104 Current Batch The current batch selection allows the operator to view the current batch information for the meter or skid. The example below shows the skid with meters #1 and #2 currently delivering product. If there is no product flowing through the meter position(s), the last batch that was run will be displayed. It will be displayed until a new batch is started. When the batch number is entered (up to 9999) and the ENTER key is pressed the batch data is displayed. Batch Default Display SQL 1001 Summary Display Meters - - 1, 2 Batch Product Name Crude Oil Batch Number 1 Raw Batch Gross Batch GST Batch GSV Batch NSV Batch Mass Batch 69.0 BBL 76.3 BBL 76.3 BBL 76.3 BBL 76.3 BBL LB 1:06:16 PM Nov 17, 2001 MN09045 Issue/Rev. 0.6 (6/01) 29

36 Section III Displays Note: If density is not installed on both of the combinated meters, the batch average density will not be displayed. This is a summary of the product information that was delivered through the combinated meters. Over 100 batches can be stored in the memory of the SyberTrol. If the batch number entered is greater than the number of batches stored or a 0 is entered, a pop-up screen will display the message: Entering a number (2) on this screen will instruct the SyberTrol to retrieve the next to last batch that was delivered. Batch Default Display SQL 1001 Summary Display Meters - - 1, 2 Batch Product Name Crude Oil Batch Number 9 Batch Selection Status Batch number selected is invalid. Press CLEAR to continue. Raw Batch Gross Batch GST Batch GSV Batch NSV Batch Mass Batch 36.3 BBL 40.0 BBL 40.0 BBL 40.0 BBL 40.0 BBL LB Previous Batch by Number Back The Previous Batch by # Back selection allows the operator to select a previous batch by entering the number of batches that have been completed since the batch that is required to be displayed was delivered. When 3. Previous Batch by # Back is selected and the ENTER key is pressed a message "Enter # of Batches Back" will appear on the bottom of the display. Batch Type Selection 1. Current Batch 2. Previous Batch by Batch # 3. Previous Batch by # Back Enter Batch # 1:30:04 PM Nov 17, 2001 This is a summary of product that was delivered two batches back through the Combinated Meters. If a number is entered that is greater than the number of batches stored, the pop-up screen indicating that the batch number is invalid will appear as shown under Previous Batch by # Back. Prover Calculations Display Bi-directional Calculation Data Meter #1 - FQT 1001 Current Meter Factor New Meter Factor Flow Rate 418 BPH Gross Prover Volume 8.61 BBL Corrected Mtr. Volume 8.57 BBL CTLM CPLM CTLP CPLP CTSP CPSP :47:46 PM Jan 24, MN09045 Issue/Rev. 0.6 (6/01)

37 Section III Displays The prover calculations display provides information on the calculations, meter factors, flow rate and volumes of the current prove. Also displayed are the CTLM (Meter CTL), CPLM (Meter CPL), CTLP (Prover CTL), CPLP (Prover CPL), CTSP (CTS of the prover) and the CPSP (CPS of the prover). Note: The CTSP and the CPSP are the correction factors of the steel in the prover for temperature and pressure, these factors are not used with the master meter or the small volume prover. Prover Trip Data Display Bi-directional Prove Trip Data Meter #1 - FQT 1001 Prove Status Prove Completed - Good 4-Way Valve Status Reverse Prove Run No. 5 1st Half 2045 Cnts 2nd Half 662 Cnts Prover Temperature 71.2 o F Prover Pressure PSI Meter Temperature 71.2 o F Meter Pressure PSI Meter Flow Rate BPH 4:52:14 PM Jan 24, 2001 The prover trip data display is used to view the data of the prover trips. It provides information of the prover status, if the prove was good or bad and the status of the 4-way valve for a bi-directional prover. Also provided are the run number, the counts for the first and second half of the run, the prover temperature and pressure, the meter temperature and pressure and the meter flow rate. A large font display is provided for viewing the prover temperature and pressures. The average of the inlet and outlet temperature and pressure are displayed on the screen. Skid Display (Large Font) The selection of 8. Skid Display (Large Font) and pressing ENTER will pop up a menu that will allow the operator to select the skid that the display will represent. 1. Skid #1 2. Skid #2 3. Skid #3 Select Skid Moving the cursor to the skid whose information is being requested and pressing ENTER will display the GSV (Gross at Standard Volume) Volume and the current flow rate of the meters that these throughputs are being combined. If there are no meters being combined, this selection on the Default Display Main Menu will not be accessible by the operator. Skid #1 - North #1 Meters -- 1, 2 Crude Oil GSV BBL Current Flow Rate BPH 6:41:45 AM Nov 18, 2002 Average Temperature & Pressure Display (Large Font) Temperatures & Pressures Avg Mtr Temp Avg Mtr Press Avg Prv Temp Avg Prv Press 72.2 F 65.0 PSI 72.6 F 64.0 PSI This display provides the GSV (Gross at Standard Volume) Volume which is the gross volume multiplied by the current temperature correction factor (CTL) multiplied by the current pressure correction factor (CPL). If temperature and pressure are not used in the system then this total would represent the gross volume which is the raw pulses multiplied by the meter factor that is programmed in the unit. Pressing CLEAR will return the unit to the Default Display Main Menu. MN09045 Issue/Rev. 0.6 (6/01) 31

38 Section III Displays Meter Display (Large Font) To select the Meter Display (Large Font) move the cursor to 9. Meter Display (Large Font) on the Default Displays Main Menu and press the ENTER key. The Select Meter screen will pop up on the display. 1. FQT FQT FQT FQT FQT FQT 1006 Select Meter The meters that are currently configured in the system will appear in white letters and will be accessible to be displayed. Move the arrow to the meter data that is being requested and press ENTER. Meter Default Display FQT 1001 Crude Oil GSV BBL Current Flow Rate BPH 6:59:39 AM Nov 18, 2002 The current GSV volume and the current flow rate are available for all the meters that are configured in the system. As in the system display if the temperature and pressure are not configured the volume displayed would be the gross volume. Pressing CLEAR on the keypad will return the unit to the Default Display Main Menu. Batch Display (Large Font) Selecting 10. Batch Display (Large Font) from the Default Displays Main Menu and pressing ENTER on the keyboard will pop up the Select Meter screen which allows the operator to select the meter or the skid to display the current batch data. Selections 1 through 6 are for meters 1 through 6; selections 7 through 9 are for skids 1 through FQT FQT FQT FQT FQT FQT North #1 8. East #2 9. West #3 Select Meter Selecting 7. North #1 from the Select Meter screen and pressing ENTER will display the Batch Data for Skid #1. The name North #1 is programmable in the Systems menu of the program menu by the operator. Batch Default Display North #1 Batch Limit GSV BBL Current Flow Rate BPH 7:16:27 AM Nov 18, 2002 This display provides the operator with information on the Batch Limit, which is the Batch size that was programmed in the Batch Setup Menu. In the example shown the batch limit of 999,999,999 indicates that the batch size was programmed to zero in the Batch Setup Menu which provides for an unlimited batch size. The GSV volume and current flow rate are displayed as they were on the Skid Summary and the Meter Default Display. Pressing CLEAR will return the unit to the Default Displays Main Menu. 32 MN09045 Issue/Rev. 0.6 (6/01)

39 Section III Displays Current Parameters (Large Font) The current parameters selection in the Default Displays Main Menu provides a display where the operator can view the current temperature, pressure, and density of the product that is flowing through a metering system. With the cursor in front of 11. Current Parameters (Large Font) pressing ENTER allows the operator to select the meter that is required for viewing. Batch Avg Parameters (Large Font) Selecting Batch Avg (Average) Parameters from the Default Displays Main Menu will allow the operator to display average temperature, pressure, and density for the batch that is currently being delivered. Pressing ENTER on the keypad with the cursor in front of 12. Batch Avg. Parameters (Large Font) will allow the operator to select the meter from which the data is being requested. 1. FQT FQT FQT FQT FQT FQT 1006 Select Meter 1. FQT FQT FQT FQT FQT FQT 1006 Select Meter Pressing ENTER when the cursor is next to the desired meter will display the current temperature, pressure and density of the product flowing through that metering system. This step is identical to the first step in displaying the Current Parameters. When the meter has been selected and ENTER has been pressed on the keypad the information will be displayed. FQT 1001 Crude Oil Current Temperature Current Pressure Current Density 60.0 F 14.0 PSI 45.0 LB/FT3 7:36:39 AM Nov 18, 2002 Batch Avg Temp FQT 1004 Gasoline Batch Avg Press Batch Avg Dens 0.0 F 0.0 PSI 0.0 LB/FT3 7:49:39 AM Nov 18, 2002 To return to the Default Displays Main Menu press CLEAR. Pressing CLEAR will return the SyberTrol to the Default Displays Main Menu. MN09045 Issue/Rev. 0.6 (6/01) 33

40 Section III Displays User Configurable Displays User Configurable Displays Main Menu 1. Meter 1 Display 2. Meter 2 Display 3. System Display 4. Prover Display 1 The displays listed on the User Configurable Displays Main Menu are named, defined and downloaded from the SyberMate PC Program. For details on setting up a configurable display see the Syber- Mate Installation/Operations Manual (MN09047), Creating a Display. Selecting a display from the menu and pressing ENTER will display the configured display on the SyberTrol. Example of a Configured Display Meter #1 Display Meter ID - FQT 1315 Product - Gasoline Gross Batch Bbl GST Batch Bbl Meter F Flow Rate BPH Temperature 65 F 9:20:40 AM Sep. 18, MN09045 Issue/Rev. 0.6 (6/01)

41 Section IV Operations Modes of Operation Prior to beginning operation, all program parameters should be reviewed to ensure correct system configuration prior to starting operations. The Program Mode section discusses Program Mode entry, operation, parameter setting, and description. Where there is a conflict between programming of parameters for the desired operation, appropriate error messages will be displayed. The SyberTrol is designed to accommodate pipeline, batch loading, and product batching modes of operation depending on programming. Each mode of operation is described as follows. Pipeline Mode Pipeline operation is generally considered to be a continuous flow of the same product with little or no control involved. A usual pipeline operation does not have a flow control valve as a part of a meter run. Since the flow is not stopped as in a batch, usually a Daily Report is printed. In this mode of operation, the operator should select to have the Daily Report printed for that meter position. This selection is made on the Automatic Print Menu from the System Setup Menu or the Meter Setup Menu in the program mode. The desired Daily Report time should also be entered on this menu. The Daily Report may also be generated when a volume amount (batch amount) has been reached. This menu also allows the operator to select whether it is desired to have the totals reset (new batch record started) upon printing of the Daily Report. If the reset is selected, totals are reset and saved as the previous batch and the Daily Report is printed from these totals while new totals are accumulating for current batch. Batch Loading Batch loading is different from pipeline operation in that a specific amount of product is usually being metered. Instead of a Daily Report an end of batch ticket is printed. In batch loading the instrument frequently has control of a flow control valve. This allows the instrument to ramp-up to the loading flow rate and maintain that flow rate until a ramp-down point is met at which point ramp-down will begin until final trip is reached. Product Batching Product batching is similar to both pipeline operation and batch loading, yet has characteristics of its own. Product batching is similar to pipeline operation in that there is usually not a flow control valve and it is usually a continuous flow operation. In fact, most product batching operations are simply pipelines that flow different products through the same pipe, one after another. Product batching is similar to batch loading in that it uses a printed batch ticket by product instead of a Daily Report. In product batching, the batch is terminated by the change of a product rather than the amount of volume as in load batching. A product batch is frequently started remotely and even the product is sometimes selected remotely. Configuring the Delivery Modes The above mentioned delivery modes are obtained through programming the Batch Array Menu for the meter positions and the Batch Setup Menu that is accessed through the Operations Menu. Both menus can also be accessed through communications. The Batch Array Menu for each meter position must be set up in the Program Mode of the SyberTrol. A full description of each parameter entry can be found in the Programming manual. This is where batch starting, batch rotation, minimum batch volume, maximum batch volume, batch type, and batch I/O point will be set up. The batches can be programmed to start automatically or manually. If automatic is selected, the next batch programmed for that meter position will be started immediately. When "manual" is selected the start of the batch relies on an external source such as a command from an operator, a signal through communications, or a contact input to start the next batch. Any volume that flows through the meter between the time one batch is ended and the next is started is discarded. MN09045 Issue/Rev. 0.6 (6/01) 35

42 Section IV Operations The batch rotation can be programmed for no rotation or for continuous rotation. If programmed for continuous rotation, the batches will continuously rotate through a loop. The first batch will be run and when ended will rotate to the end of the loop. The other batches defined will move up one (i.e., if six batches are programmed when the first one is completed, it rotates to six, six moves to five, etc.). If the SyberTrol is programmed for no rotation, then when a batch is completed, it is removed from the batch array. Minimum and maximum batch volumes can be programmed for each meter position to limit the batch volume that can be entered by the operator in the Batch Setup Menu. It is also possible to configure the volume through the meter position as being independent or combinated. If programmed as independent, the meter positions are run separately from one another. If programmed as being combinated, the meter position(s) will be shown as Selection 7, 8, or 9 on the Select Meter Screen in the Operations Menu. Select Meter 1. FQT FQT FQT FQT FQT FQT North #1 8. East #1 9. West #1 Batch Setup Once the batch array has been configured for all the meters that are being operated, batch records may be set up by accessing the Operations Menu. Main Menu 1. Print Reports Menu 2. Data Displays Menu 3. Operations Menu 4. Sampler Menu 5. Prove Menu 6. Alarms - Active 7. Alarms - Logged 8. Program Mode Menu 9. Batch Recalculation 10.Contrast and Brightness Adjust 3:58:12 PM Nov 14, 2001 If operational run-mode security is configured, a passcode is required to enter the Operations menu (selection #3 on the main menu). A passcode dialog pop-up will be displayed when the Operations Menu is selected from the main menu. After entering the passcode, the meter selection screen will be displayed. If no run-mode security is configured, the meter/skid selection pop-up will be displayed immediately. The figure below illustrates the operations passcode pop-up when operations only run-mode security is enabled. 3 As combinated meter position in the operations Batch Setup Menu, the batches will be set up for the multiple meter positions and their totals, flow rates, etc. will be combinated. The meters can have several I/O points set up as batch I/O points which can be set up as Remote Start, Remote Stop, Product Detect Switches, End of Batch, Batch Valve Control, Block Valve Status and a Pump Control. These I/O points can be set up either in the I/O menus or the Batch Array Menu, whichever is more convenient for the operator. 36 MN09045 Issue/Rev. 0.6 (6/01)