Compact Operating Instructions

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services * _1014* Compact Operating Instructions Decentralized Drive Systems MOVIMOT MM..D Edition 10/ /EN

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 General information Scope of this documentation Structure of the safety notes Other applicable documentation Safety notes Preliminary information General information Target group Designated use Transportation, storage Installation Electrical connection Protective separation Operation Type designation MOVIMOT drive type designation MOVIMOT inverter type designation Type designation of the design "mounted close to the motor" Mechanical installation General information Tools required Installation requirements Installation of MOVIMOT gearmotor Mounting MOVIMOT inverter close to the motor Tightening torques Electrical installation General information Installation instructions Connection of MOVIMOT drive Connection between MOVIMOT and motor when mounted close to the motor PC/laptop connection "Easy" startup General information concerning startup Description of the control elements Description of the DIP switches S Description of DIP switches S Startup with binary control Supplementary notes for installation close to the motor "Easy" startup with RS485 interface/fieldbus General information concerning startup Startup procedure Service Compact Operating Instructions MOVIMOT MM..D 3

4 Contents 8.1 Status and error display Error list Unit replacement Declaration of conformity Compact Operating Instructions MOVIMOT MM..D

5 General information Scope of this documentation 1 1 General information 1.1 Scope of this documentation This documentation comprises the general safety notes and selected information regarding MOVIMOT MM..D. Please note that this documentation does not replace the detailed operating instructions. Read the detailed operating instructions first before you start working with MOVIMOT MM..D. Observe the information, instructions and notes in the detailed operating instructions and the "DR , 315 AC Motors" operating instructions. This is essential for fault-free operation of MOVIMOT MM..D and fulfillment of any rights to claim under guarantee. The enclosed CD or DVD contains PDF files of the additional operating instructions as well as further MOVIMOT MM..D documentation. All technical documentation from SEW-EURODRIVE is available for download in PDF format from the SEW-EURODRIVE website: Structure of the safety notes Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes. Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries. WARNING Possible dangerous situation Severe or fatal injuries. CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment. INFORMATION Useful information or tip: Simplifies handling of the drive system Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard. This is the formal structure of a safety note for a specific section: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the hazard. Compact Operating Instructions MOVIMOT MM..D 5

6 1 General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the hazard. 1.3 Other applicable documentation You must also observe the following publications. "MOVIMOT gearmotors" catalog "DR AC Motors" operating instructions Operating instructions for the gear unit (only for MOVIMOT gearmotors) You can download or order these publications on the Internet ( eurodrive.com under the heading "Documentation"). 6 Compact Operating Instructions MOVIMOT MM..D

7 Safety notes Preliminary information 2 2 Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, or if you require further information, please contact SEW-EURODRIVE. 2.1 Preliminary information The following safety notes are primarily concerned with the use of MOVIMOT drives. If you use other SEW components, also refer to the safety notes for these particular components in the corresponding documentation. Please also observe the supplementary safety notes in the individual chapters of this documentation. 2.2 General information Never install or start up damaged products. In the event of damage, submit a complaint to the shipping company immediately. During operation, MOVIMOT drives can have movable or rotating parts or hot surfaces. Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to machinery. Documentation must be referred to for further information. 2.3 Target group Only skilled persons are authorized to install, startup or maintain the units or correct unit errors (observing IEC and/or CENELEC HD 384 or DIN VDE 0100 and IEC or DIN VDE 0110 as well as national accident prevention regulations). In the context of these basic safety notes, qualified electricians are persons familiar with the installation, assembly, startup, and operation of the product and who possess the qualifications to perform the tasks required of them. All persons involved in any other work, such as transportation, storage, operation and waste disposal, must be trained appropriately. Compact Operating Instructions MOVIMOT MM..D 7

8 2 Safety notes Designated use 2.4 Designated use MOVIMOT inverters are components intended for installation in electrical systems or machines. In case of installation in machines, startup of MOVIMOT inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC. Startup (i.e. the start of designated use) is only permitted under observance of EMC Directive 2004/108/EC. MOVIMOT inverters meet the requirements stipulated in the low voltage directive 2006/95/EC. The standards contained in the declaration of conformity are used for the MOVIMOT inverter. Observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions MOVIMOT inverters may not perform any safety functions unless they are described and explicitly approved. Safety-related components are marked with the FS logo for functional safety Hoist applications MOVIMOT inverters are suitable for lifting applications to a limited degree only, see operating instructions, chapter "Additional function 9". Do not use MOVIMOT inverters as safety devices in lifting applications. 2.5 Transportation, storage Observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical data" of the operating instructions. Tighten attached lifting eyes securely. They are designed to handle the mass of the MOVIMOT drive. Do not mount or apply any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required. 8 Compact Operating Instructions MOVIMOT MM..D

9 Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications contained in the corresponding documentation. Protect the MOVIMOT inverters from excessive strain. The following applications are prohibited unless explicitly permitted: Use in potentially explosive areas. Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications with strong mechanical oscillation and impact loads; see operating instructions, chapter "Technical data". 2.7 Electrical connection Observe the applicable national accident prevention regulations when working on live MOVIMOT inverters (e.g. BGV A3). Perform electrical installation according to the relevant regulations (e.g. cable cross sections, fusing, PE connection). For any additional information, refer to the applicable documentation. For notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, refer to chapter "Installation instructions". The manufacturer of the system or machine is responsible for maintaining the limit values established by EMC legislation. Preventive measures and protection devices must comply with the regulations in force (e.g. EN or EN ). To ensure insulation, you must perform voltage checks on MOVIMOT drives before startup, in accordance with EN :2007, chapter Protective separation MOVIMOT inverters meet all requirements for protective separation of power and electronic connections in accordance with EN All connected circuits must also satisfy the requirements for protective separation to ensure reliable separation. Compact Operating Instructions MOVIMOT MM..D 9

10 2 Safety notes Operation 2.9 Operation Systems with integrated MOVIMOT inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional preventive measures may be required for applications with increased hazard potential. Do not touch live components and power connections immediately after separation of the MOVIMOT inverter from the supply voltage because there may still be some charged capacitors. Wait for at least 1 minute after having switched off the supply voltage. As soon as supply voltages are present at the MOVIMOT inverter, the connection box must be closed, i.e. the MOVIMOT inverter and, if applicable, the connector of the hybrid cable must be installed and connected with all four screws. The MOVIMOT drive only achieves the guaranteed IP degree of protection and resistance against vibrations and impacts when the MOVIMOT inverter is securely screwed onto the connection box with 4 screws. Operation with inverter installed but not fully screwed on may significantly reduce the service life of the drive. The fact that the operation LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system. Mechanical blocking or internal safety functions within the unit can cause the motor to stop. Eliminating the cause of the problem or performing a reset may help to restart the drive automatically. If this is not permitted for the driven machine for safety reasons, disconnect the unit from the grid before correcting the error. NOTICE! Danger of burns: The surface temperature of the MOVIMOT drive and the external options, e.g. the braking resistor heat sink, can exceed 60 C during operation. 10 Compact Operating Instructions MOVIMOT MM..D

11 MOVIMOT drive designation type Type designation MOVIMOT drive type designation 3 3 Type designation 3.1 MOVIMOT drive type designation Nameplate The following figure gives an example of a MOVIMOT drive nameplate. The nameplate is on the motor. [1] Bruchsal/Germany RF47 DRE90L4BE2/MM15/MO Inverter dutyvpwm 3~ IEC60034 kw 1.5 S1 r/min 1400/86 Hz 50 V IP54 TEFC CT 1:5 Hz A 3,5 kw 0.3 S1 r/min 280/17 Hz 13 Th.Kl. 155(F) ML LISTED IND.CONT.EQ. 2D06 Vbr 230 AC i 16,22 Nm 166 IM M1 Nm 20 CLP 220 Miner.Öl/0.65 l kg AMB C DE Made in Germany [1] Part number Type designation The following table shows an example of the type designation of the MOVIMOT drive RF47 DRE90L4BE2/MM15/MO: RF Gear unit series 47 Gear unit size DRE Motor series (DRS, DRE, DRP, DRN) 90L Motor size J Rotor C = copper rotor J = LSPM rotor 4 Motor pole count BE2 Additional feature: motor (brake) / MM15 MOVIMOT inverter / MO Additional feature: inverter 1) 1) The nameplate only displays options installed at the factory. The available designs can be found in the "MOVIMOT gearmotors" catalog. Compact Operating Instructions MOVIMOT MM..D 11

12 type designation MOVIMOT inverter 3 Type designation MOVIMOT inverter type designation 3.2 MOVIMOT inverter type designation Nameplate The following figure gives an example of a MOVIMOT inverter nameplate: Status: A / [1] Type : MM15D P# : S# : Eingang / Input Ausgang / Output U = 3x V AC U = 3x0V...Uin D Bruchsal I = 3.5A AC I == 4A AC Made in Germany f = Hz f Hz MOVIMOT T = C Antriebsumrichter P-Motor 1.5kW / 2HP Drive Inverter N2936 [1] Part number Type designation The following table shows an example of the type designation of the MOVIMOT inverter MM15D : MM Unit series MM = MOVIMOT 15 Motor power 15 = 1.5 kw D - Version D 50 Connection voltage 50 = AC V 23 = AC V 3 Connection type 3 = 3-phase - 00 Design 00 = Standard The available designs can be found in the "MOVIMOT gearmotors" catalog. 12 Compact Operating Instructions MOVIMOT MM..D

13 Type designation MOVIMOT inverter type designation Unit identification The unit identification [1] on the top of the MOVIMOT inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. [2] [3] [4] [1] 1 min Compact Operating Instructions MOVIMOT MM..D 13

14 3 Type designation Type designation of the design "mounted close to the motor" 3.3 Type designation of the design "mounted close to the motor" Nameplate The following figure shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and unit designation: Made in Germany MOVIMOT U = 3x V AC SO#: Type: MM15D /0/P21A/RO1A/APG4 ML Type designation The following table shows the type designation for the MOVIMOT inverter MM15D /0/P21/RO1A/APG4 with mounting close to the motor: MM15D / MOVIMOT inverter 0 Connection type 0 = W / P21A / RO1A / APG4 1 = m Adapter for mounting close to the motor Connection box design Plug connector for connection to motor 14 Compact Operating Instructions MOVIMOT MM..D

15 Mechanical installation General information 4 4 Mechanical installation 4.1 General information Observe the general safety notes. Comply with all instructions referring to the technical data and the permissible conditions where the unit is operated. Only use the provided attachment options when mounting the MOVIMOT drive. Use only mounting and safety elements that fit into the bores, threads and countersinks provided. 4.2 Tools required Set of wrenches Socket wrench, SW8 mm Torque wrench Screwdriver set Compensation elements (washers and spacing rings), if necessary 4.3 Installation requirements Check that the following requirements are met before you start installing the unit: The data on the nameplate of the drive matches the voltage supply system. The drive is undamaged (no damage caused by transportation or storage) The ambient temperature corresponds to the specifications in chapter "Technical data" of the operating instructions. Note that the temperature range of the gear unit may also be restricted, see gear unit operating instructions. The MOVIMOT drive must not be installed under the following harmful ambient conditions: In potentially explosive atmospheres Oils Acids Gases Vapors Radiation etc. When the drive is installed in abrasive ambient conditions, protect the output end oil seals against wear. Compact Operating Instructions MOVIMOT MM..D 15

16 Installation MOVIMOT of gearmotor 4 Mechanical installation Installation of MOVIMOT gearmotor 4.4 Installation of MOVIMOT gearmotor Installation tolerances The following table shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT drive. Shaft end Diameter tolerance according to EN ISO j6 with Ø 26 mm ISO k6 with Ø 38 mm up to 48 mm ISO m6 at Ø > 55 mm Centering bore in accordance with DIN 332, shape DR.. Flange Centering shoulder tolerance in accordance with EN ISO j6 with Ø 250 mm ISO h6 with Ø > 300 mm Installing MOVIMOT NOTICE Loss of guaranteed degree of protection if the MOVIMOT inverter is installed incorrectly or not at all. Damage to the MOVIMOT inverter. When removing the MOVIMOT inverter from the connection box, it must be protected from dust and moisture. Observe the following notes and regulations for mounting the MOVIMOT drive: Only install the MOVIMOT drive on a level, low-vibration, and torsionally rigid support structure. Observe the permitted mounting position on the drive nameplate. Thoroughly remove any anti-corrosion agent from the shaft end. Use a commercially available solvent. Do not allow the solvent to penetrate the bearings and sealing rings (damage to the material). Align the motor carefully to avoid placing any unacceptable strain on the motor shafts. Observe the permitted overhung and axial loads specified in the "MOVIMOT gearmotors". Do not jolt or hammer the shaft end. Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions. Ensure sufficient clearance around the unit to allow for adequate cooling air supply. Ensure that exhaust air warmed by other devices cannot be drawn in. Balance components that were subsequently mounted to the shaft with a half key (output shafts are balanced with a half key). The condensation drain holes are sealed with plastic plugs. Unplug them only if necessary. Open condensation drain holes are not permitted. If condensation drain holes are open, higher degrees of protection no longer apply. 16 Compact Operating Instructions MOVIMOT MM..D

17 close Mounting MOVIMOT inverter motorto the Mechanical installation Mounting MOVIMOT inverter close to the motor Installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT drive in damp areas or in the open: Use suitable cable glands for the incoming cables. Use reducing adapters if necessary. Coat the threads of the cable glands and screw plugs with sealing compound and tighten them properly. Then coat the cable glands again. Seal the cable entry properly. Thoroughly clean the sealing surfaces of the MOVIMOT inverter before re-assembly. If the corrosion protection coating is damaged, restore the coating. Check whether the degree of protection specified on the nameplate is permitted in the ambient conditions on site. 4.5 Mounting MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for mounting the MOVIMOT inverter close to the motor: M6 A B M Size Type A B 1 MM03D MM15D MM03D MM07D mm 65 mm 2/2L MM22D MM40D MM11D MM22D mm 65 mm Compact Operating Instructions MOVIMOT MM..D 17

18 4 Mechanical installation Tightening torques 4.6 Tightening torques MOVIMOT inverter Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) in diametrically opposite sequence Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in) Cable glands Observe the manufacturer's specifications and the following information for cable glands. Pay attention to the O-ring on the thread [1]. The thread must be 5 8 mm long [2]. [1] 5 8 mm [2] Screw plugs for cable entries Tighten screw plugs with 2.5 Nm (22 lb.in) Compact Operating Instructions MOVIMOT MM..D

19 Mechanical installation Tightening torques Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in) Tightening torques for terminals Use the following tightening torques for terminals during installation: [1] Nm (7 13 lb.in) [2] Nm (11 14 lb.in) [3] Nm (18 21 lb.in) [3] [1] [2] [3] Compact Operating Instructions MOVIMOT MM..D 19

20 5 Electrical installation General information 5 Electrical installation 5.1 General information Observe the following information on electrical installation: Observe the general safety notes. Comply with all instructions referring to the technical data and the permissible conditions where the unit is operated. Use suitable screw fittings for the cables (use reducing adapters if necessary). With connector plug variants, you must use a suitable mating connector. Seal open cable entries with screw plugs. Use protective caps to seal plug connectors not in use. 5.2 Installation instructions Connecting power supply cables The nominal voltage and frequency of the MOVIMOT inverter must correspond to the data for the power supply system. Install safety features F11/F12/F13 for line fuses at the beginning of the power supply cable behind the supply bus junction, see chapter "Connecting MOVIMOT drive". The following safety features are permitted for F11/F12/F13: Fuses in utilization category gg Miniature circuit breakers with characteristic B or C Motor overload circuit breaker Size the safety features according to the cable cross section. SEW EURODRIVE recommends using insulation monitors with pulse-code measurement in voltage supply systems with a non-earthed star point (IT systems). Use of such devices prevents the insulation monitor false tripping due to the earth capacitance of the inverter. Size the cable cross section according to the input current I line for rated power (see operating instructions, "Technical data" chapter). 20 Compact Operating Instructions MOVIMOT MM..D

21 Electrical installation Installation instructions Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm mm 2 (2 x 4.0 mm 2 ) AWG17 AWG12 (2 x AWG12) Conductor end sleeves For single assignment: Connect only single-wire conductors or flexible conductors with conductor end sleeves (DIN 46228, material E-CU) with or without plastic collars. For double assignment: Connect only flexible conductors with conductor end sleeve (DIN , material E-CU) without plastic collar. Permitted length of the conductor end sleeve: at least 8 mm Control terminals Observe the permitted cable cross sections for installation: Control terminals Cable cross section Single-wire conductor (bare wire) Flexible conductor (bare litz wire) Conductor end sleeve without plastic collar Conductor end sleeve with plastic collar 0.5 mm mm 2 AWG20 AWG mm mm 2 AWG20 AWG19 Conductor end sleeves Connect only single-wire conductors or flexible wire conductors with or without conductor end sleeve (DIN 46228, material E CU). Permitted length of the conductor end sleeve: at least 8 mm Compact Operating Instructions MOVIMOT MM..D 21

22 5 Electrical installation Installation instructions Residual current device WARNING Electric shock due to incorrect RCD type. Severe or fatal injuries. The unit can cause direct current in the protective earth. In cases where an residual current device (RCD) is used for protection against direct or indirect contact, only an RCD of type B on the power supply side of the frequency inverter is permitted. Do not use a conventional RCD as a protective device. Universal current-sensitive RCDs are permitted as a protective device. During normal operation of the unit, earth-leakage currents of > 3.5 ma may occur. SEW EURODRIVE recommends that you do not use residual current devices. However, if a residual current device (RCD) is stipulated for direct or indirect protection against contact, observe the above note Line contactor NOTICE Damage to the MOVIMOT inverter due when using the line contractor K11 for jog mode. Damage to the MOVIMOT inverter. Do not use the K11 line contactor (see wiring diagram ( 2 26)) for jog mode, but only for switching the inverter on and off. For jog mode, use the commands "CW / Stop" or "CCW / Stop". Observe a minimum switch-off time of 2 s for the input contactor K11. Only use a contactor of utilization category AC3 (EN ) as a line contactor. 22 Compact Operating Instructions MOVIMOT MM..D

23 Electrical installation Installation instructions Information on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. The permitted tightening torque for the screw is Nm (18 21 lb.in). Observe the following notes regarding PE connection. Prohibited assembly procedure Recommendation: Assembly with forked cable lug Permitted for all cross sections M5 Assembly with solid connecting wire Permitted for cross sections of up to max. 2.5 mm 2 M5 2.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws Leakage currents 3.5 ma can occur during normal operation. To meet the requirements of EN , observe the following notes: The protective earth (PE) connection must meet the requirements for plants with high earth-leakage currents. This usually means installing a PE connection cable with a minimum cross section of 10 mm 2 or installing a second PE connection cable in parallel with the original PE connection. Compact Operating Instructions MOVIMOT MM..D 23

24 5 Electrical installation Installation instructions EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that supplies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN ). This product may cause EMC interference. In this case, it is recommended that the user take suitable measures. With respect to the EMC regulation, frequency inverters cannot be operated as standalone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system. Conformity is declared for a described, CE-typical drive system. These operating instructions contain further information Installation above 1000 m amsl MOVIMOT drives with mains voltages of V or V can also be operated at an altitude of m amsl. To do so, you must observe the following basic conditions. At heights above 1000 m amsl, the nominal continuous power is reduced due to reduced cooling: I N reduction by 1% per 100 m. At altitudes of m amsl you must take limiting measures which reduce the line side overvoltage from category III to category II for the entire system Connecting the 24 V supply Power the MOVIMOT inverter either via an external DC 24 V supply or the MLU..A or MLG..A options Binary control Connect the required control cables Always use shielded cables as control cables. Route the control cables separately from the power supply cables Protection devices MOVIMOT drives have integrated protection devices against overloads. External overload devices are not necessary UL-compliant installation Routing power terminals in the field Short circuit current rating Note the following points for UL-compliant installation: Use only 60 /75 C copper conductors. The terminals' permitted tightening torque is 1.5 Nm (13.3 lb.in) Suitable for use in current circuits with a maximum short circuit current of AC 200,000 A eff for the following fuses: 24 Compact Operating Instructions MOVIMOT MM..D

25 Electrical installation Installation instructions 5 For 240 V systems: 250 V min., 25 A max., fuse or 250 V min., 25 A max., circuit breaker For 500 V systems: 500 V min., 25 A max., fuse or 500 V min., 25 A max., circuit breaker The maximum voltage is limited to 500 V. Branch circuit protection Integral semiconductor short-circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local regulation. The following table shows the maximum values for the circuit protection of branch circuits. Series Fuse Circuit breaker MOVIMOT MM..D 250 V/500 V minimum, 25 A maximum 250 V/500 V minimum, 25 A maximum Motor overload protection MOVIMOT MM..D is fitted with a load and speed-dependent overload protection with thermal memory in the event of disconnection and power loss. The trigger threshold is 140% of the rated motor current. Ambient temperature MOVIMOT MM..D is suitable for an ambient temperature of 40 C, max. 60 C with derated output current. To determine the output current rating at higher than 40 C, the output current should be derated 3.0% per C between 40 C and 60 C. INFORMATION Only use certified units with a limited output voltage (U max = DC 30 V) and limited output current (I 8 A) as an external DC 24 V voltage source The UL certification only applies to operation on voltage supply systems with voltages to ground of max. 300 V. The UL-certification does not apply to operation on voltage supply systems with a non-grounded star point (IT systems). Compact Operating Instructions MOVIMOT MM..D 25

26 X1: 13 X1: 14 X1: 15 RS485 of drive Connection MOVIMOT 5 Electrical installation Connection of MOVIMOT drive 5.3 Connection of MOVIMOT drive L1 L2 L3 PE F11/F12/F13 K11 Functions of the CW/stop and CCW/stop terminals in binary control mode: 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 X1: L1 X1: L2 X1: L3 MOVIMOT Direction of rotation CW active Direction of rotation CCW active Functions of terminals f1/f2: M 3~ BE/BR [1] [2] [3] [4] [5] [6] 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 f1/f2 X6: 7,8 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 f1/f2 X6: 7,8 RD WH K1 [7] BU X10:1 X10:2 X10:3 [8] X6: 4,5,6 24V X6: 1,2,3 + = - R X6: 11,12 L X6: 9,10 DC 24 V f1/f2 X6: 7,8 HT1 X5: 21,22 HT2 X5: 23,24 K1a X5: 25,26 K1b X5: 27,28 RS- X5: 29,30 RS+ X5: 31, Functions of the CW/stop and CCW/stop terminals with control via RS485 interface/fieldbus: 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Both directions of rotation are enabled. [1] DC 24 V supply (external or MLU..A/MLG..A options) [2] CW/stop (digital input) [3] CCW/stop (digital input) 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Only CW direction of rotation is enabled. Setpoint specifications for CCW direction of rotation cause the drive to stop. [4] Setpoint changeover f1 / f2 (digital input) [5] HT1/HT2: Intermediate terminal for specific wiring diagrams [6] Ready signal (contact closed = ready for operation) 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Only CCW direction of rotation is enabled. Setpoint specifications for CW direction of rotation cause the drive to stop. [7] BW.. braking resistor (only for MOVIMOT drives without mechanical brake) [8] Plug connector for connecting the BEM or BES option 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Drive is blocked or brought to a stop. 26 Compact Operating Instructions MOVIMOT MM..D

27 between and close mounted Connection motor when MOVIMOT motor the Electrical installation Connection between MOVIMOT and motor when mounted close to the motor Connection between MOVIMOT and motor when mounted close to the motor If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable. Only use hybrid cable from SEW-EURODRIVE for the connection between the MOVIMOT inverter and the motor. The following designs are possible on the MOVIMOT side: A: MM../P2.A/RO.A/APG4 B: MM../P2.A/RE.A/ALA MOVIMOT with APG4 plug connector The APG4 design results in the following connection options to the motor, depending upon the hybrid cable used: Design A1 A2 A3 MOVIMOT APG4 APG4 APG4 Motor Cable gland/ terminals ASB4 ISU4 Hybrid cable m for DR X m for DR.71 DR W for DR W for DR.71 DR.132 A1 A2 A3 APG4 APG4 APG4 [1] ASB4 ISU [1] Connection via terminals Compact Operating Instructions MOVIMOT MM..D 27

28 5 Electrical installation Connection between MOVIMOT and motor when mounted close to the motor MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design B1 B2 MOVIMOT ALA4 ALA4 Motor Cable gland/terminals ASB4 Hybrid cable B1 B2 ALA4 ALA4 [1] ASB [1] Connection via terminals 28 Compact Operating Instructions MOVIMOT MM..D

29 Electrical installation Connection between MOVIMOT and motor when mounted close to the motor Hybrid cable connection Motor terminal DR.. motor U1 V1 W1 4a 3a 5a 1b 2b PE connection The following table shows the conductor assignment of the hybrid cables with part numbers and and the corresponding motor terminals of the DR.. motor: Wire color/hybrid cable designation Black/U1 Black/V1 Black/W1 Red/13 White/14 Blue/15 Black/1 Black/2 Green/yellow + shield end (inner shield) The following figure shows how to connect the hybrid cable to the terminal box of the DR.. motor. PE U1 V1 W1 BK/W1 BK/V1 BK/U1 1 a 2 a 3 a 4 a 5 a 1b 2b BU RD WH BK/1 BK/2 W2 U2 V2 U1 V1 W1 INFORMATION W2 U2 V2 U1 V1 W Do not install an external brake rectifier with brakemotors With brakemotors, the MOVIMOT inverter controls the brake directly Compact Operating Instructions MOVIMOT MM..D 29

30 1 min 5 Electrical installation PC/laptop connection 5.5 PC/laptop connection MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug connector) for startup, configuration and service. The diagnostic interface [1] is located underneath the screw plug on top of the MOVIMOT inverter. You must remove the screw plug before plugging the connector into the diagnostic interface. WARNING! Danger of burns from the MOVIMOT drive's hot surfaces (in particular the heat sink). Serious injuries. Wait for the MOVIMOT drive to cool down sufficiently before touching it. The diagnostic interface can be connected to a commercially available PC/laptop via the USB11A interface adapter (part number ). Scope of delivery: USB11A interface adapter Cable with RJ10 plug connector USB interface cable USB USB11A RJ10 [1] MOVIMOT Compact Operating Instructions MOVIMOT MM..D

31 "Easy" startup General information concerning startup 6 6 "Easy" startup 6.1 General information concerning startup INFORMATION You must comply with the general safety notes in the chapter "Safety notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. Install the protective covers of the plant according to the instructions, see the operating instructions of the gear unit. Never start the unit if the protective covers are not installed. WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: 1 minute WARNING Device malfunction due to incorrect device setting. Severe or fatal injuries. Comply with the startup instructions. The installation must be carried out by qualified personnel only. Always use the appropriate functional settings. WARNING Danger of burns due to hot surfaces of the unit (e.g. the heat sink). Serious injuries. Do not touch the unit until it has cooled down sufficiently. INFORMATION To ensure fault-free operation, do not disconnect or connect power or signal lines during operation. INFORMATION Remove status LED paint protection cap before startup. Remove paint protection film from the nameplates before startup. Observe a minimum switch-off time of 2 seconds for the K11 line contactor. Compact Operating Instructions MOVIMOT MM..D 31

32 6 "Easy" startup Description of the control elements 6.2 Description of the control elements Setpoint potentiometer f1 NOTICE Loss of guaranteed degree of protection if the screw plugs on the f1 setpoint potentiometer and diagnostic interface are not installed or not installed correctly. Damage to the MOVIMOT inverter. After setting the setpoint, make sure the screw plug of the setpoint potentiometer has a seal and screw it in. The potentiometer f1 has different functions depending on the operating mode: Binary control: Setting setpoint f1 (f1 selected via terminal f1/f2 X6:7,8 = "0") Control via RS485: Setting maximum frequency f max f1 [1] Potentiometer setting 5 6 f1 [Hz] [1] Switch f2 The switch f2 has different functions depending on the operating mode: Binary control: Setting setpoint f2 (f2 selected via terminal f1/f2 X6:7,8 = "1") Control via RS485: Minimum frequency setting f min Switch f2 Detent position Setpoint f2 [Hz] Minimum frequency [Hz] Switch t Use switch t1 to set the acceleration of the MOVIMOT drive. The ramp time is based on a setpoint step change of 1500 rpm (50 Hz). Switch t1 Detent position Ramp time t1 [s] Compact Operating Instructions MOVIMOT MM..D

33 "Easy" startup Description of the control elements DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. The force used for setting the DIP switches must not exceed 5 N. S2 S1 S DIP switch S1: S Meaning Binary coding RS485 unit address Motor protection Motor performance level PWM frequency No load damping ON Off Motor one stage smaller OFF On Motor adjusted Variable (16, 8, 4 khz) On 4 khz Off DIP switch S2: S Meaning Brake type Brake released without enable Operating mode Speed monitoring Binary encoding additional functions ON Optional brake On V/f On OFF Standard brake Off VFC Off Compact Operating Instructions MOVIMOT MM..D 33

34 6 "Easy" startup Description of the DIP switches S1 6.3 Description of the DIP switches S DIP switches S1/1 S1/4 Selecting the RS485 address of the MOVIMOT drive via binary coding Decimal address S1/1 X X X X X X X X S1/2 X X X X X X X X S1/3 X X X X X X X X S1/4 X X X X X X X X X = ON = OFF Set the following addresses depending on how the MOVIMOT inverter is controlled: Control Binary control 0 Via keypad (MLG..A, MBG..A) 1 Via fieldbus interface (MF..) 1 Via MOVIFIT MC (MTM..) 1 RS485 address Via fieldbus interface with integrated minicontroller (MQ..) 1 15 Via RS485 master 1 15 Via MWF11A setpoint converter DIP switch S1/5 Motor protection switched on / switched off When the MOVIMOT inverter is installed (close to) the motor, the motor protection must be deactivated. To ensure motor protection, a TH (bimetallic thermostat) must be installed. The TH opens the sensor circuit when the nominal response temperature is reached (see field distributor manual). 34 Compact Operating Instructions MOVIMOT MM..D

35 "Easy" startup Description of the DIP switches S DIP switch S1/6 Lower motor power rating When activated, the DIP switch S1/6 allows the MOVIMOT inverter to be assigned to a motor with a lower motor power rating. The rated unit power is not affected. When using a motor with a lower power rating, the MOVIMOT inverter is a power level higher from the motor's perspective. The overload capacity of the drive may be increased as a result. A higher current can be provided briefly, leading to higher torque ratings. The aim of the DIP switch S1/6 is to achieve short-term utilization of the motor's peak torque. The unit's current limit remains the same regardless of the switch setting. The motor protection function is adjusted depending on the switch setting. Stall protection for the motor is not possible in this operating mode (S1/6 = "ON"). The necessary setting for the DIP switch S1/6 depends on the motor type and therefore also on the drive ID module in the MOVIMOT inverter. First check the drive ID module type in the MOVIMOT inverter. Set the DIP switch S1/6 according to the following table. Motor with operating point 400 V/50 Hz Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz] DRS/400/50 White / DRE/400/50 Orange / DRP/230/400 Brown / DRN/400/50 Light blue / Setting DIP switch S1/6: Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON DR63L4/.. DRE80S4/.. DRS71S4/.. DRE80S4/.. DRS71M4/.. DRE80M4/.. DRS80S4/.. DRE80M4/.. DRP90M4/.. DRN80M4/.. DRS80M4/.. DRE90M4/.. DRP90L4/.. DRN90S4/.. DRS90M4/.. DRE90L4/.. DRP100M4/.. DRN90L4/.. DRS90L4/.. DRE100M4/.. DRP100L4/.. DRN100LS4/.. DRS100M4/.. DRE100LC4/.. DRP112M4/.. DRN100L4/.. MM03D.. MM03D.. MM05D.. MM03D.. MM05D.. MM05D.. MM07D.. MM05D.. MM07D.. MM07D.. MM11D.. MM07D.. MM11D.. MM11D.. MM15D.. MM11D.. MM15D.. MM15D.. MM22D.. MM15D.. MM22D.. MM22D.. MM30D.. MM22D.. MM30D.. MM30D.. MM40D.. MM30D.. MM40D.. MM40D.. Compact Operating Instructions MOVIMOT MM..D 35

36 6 "Easy" startup Description of the DIP switches S1 Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 4.0 DRS100LC4/.. DRE132S4/.. DRN112M4/.. MM40D.. Motor with operating point 460 V/60 Hz Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz] DRS/460/60 Yellow / DRE/460/60 Green / DRP/266/460 Beige / DRN/460/60 Pale green / Setting DIP switch S1/6: Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 0.37 DRS71S4/.. MM03D.. MM05D.. MM05D.. MM07D DRS71M4/.. MM05D.. MM07D.. MM07D.. MM11D DRS80S4/.. DRE80M4/.. DRP90M4/.. DRN80M4/ DRS80M4/.. DRE90M4/.. DRP90L4/.. DRN90S4/ DRS90M4/.. DRE90L4/.. DRP90L4/.. DRN90L4/ DRS90L4/.. DRE100L4/.. DRP112M4/.. DRN100L4/ DRS100M4/.. DRE100LC4/.. DRP132S4/.. DRN100L4/ DRS100LC4/.. DRE132S4/.. DRN112M4/.. MM07D.. MM11D.. MM11D.. MM15D.. MM11D.. MM15D.. MM15D.. MM22D.. MM15D.. MM22D.. MM22D.. MM30D.. MM22D.. MM30D.. MM30D.. MM40D.. MM30D.. MM40D.. MM40D.. 36 Compact Operating Instructions MOVIMOT MM..D

37 "Easy" startup Description of the DIP switches S1 6 Motor with 50/60 Hz voltage range Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz] DRS/DRE/50/60 Violet / / DRS/DRN/50/60 Pastel green / /460 Setting DIP switch S1/6: Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 0.25 DR63L4/.. MM03D.. MM03D.. MM05D DRS71S4/.. MM03D.. MM05D.. MM05D.. MM07D DRS71M4/.. MM05D.. MM07D.. MM07D.. MM11D DRE80M4/.. DRN80M4/ DRE90M4/.. DRN90S4/ DRE90L4/.. DRN90L4/ DRE100L4/.. DRN100L4/ DRE100LC4/.. DRN100L4/ DRE132S4/.. DRN112M4/.. MM07D.. MM11D.. MM11D.. MM15D.. MM11D.. MM15D.. MM15D.. MM22D.. MM15D.. MM22D.. MM22D.. MM30D.. MM22D.. MM30D.. MM30D.. MM40D.. MM30D.. MM40D.. MM40D.. MM40D.. Motor with operating point 380 V/60 Hz (ABNT regulation for Brazil) Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz] DRS/DRE/380/60 Red / Setting DIP switch S1/6: Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 0.37 DRS71S4/.. MM03D.. MM05D.. MM05D.. MM07D DRS71M4/.. MM05D.. MM07D.. MM07D.. MM11D DRE80S4/.. MM07D.. MM11D.. MM11D.. MM15D DRE80M4/.. MM11D.. MM15D.. MM15D.. MM22D DRE90M4/.. MM15D.. MM22D.. MM22D.. MM30D DRE90L4/.. MM22D.. MM30D.. MM30D.. MM40D DRE100M4/.. MM30D.. MM40D.. MM40D DRE100L4/.. MM40D.. Motor with operating point 400 V/50 Hz and LSPM technology Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Mains frequency [Hz] DRE...J/400/50 Orange / Compact Operating Instructions MOVIMOT MM..D 37

38 6 "Easy" startup Description of the DIP switches S1 Drive ID module Motor Identification ID color Part number Line voltage [V] Mains frequency [Hz] DRU...J/400/50 Gray / Setting DIP switch S1/6: Power Motor type MOVIMOT MM..D inverter Motor in W connection Motor in m connection [kw] S1/6 = OFF S1/6 = ON S1/6 = OFF S1/6 = ON 0.25 DRU71SJ/.. MM03D DRE71SJ4/.. DRU71MJ4/.. DRE71MJ4/.. DRU80SJ4/.. DRE71MJ4/.. DRU80MJ4/.. DRE80SJ4/.. DRU90MJ4/.. DRE80MJ4/.. DRU90LJ4/.. DRE90MJ4/.. DRU100MJ4/.. DRE90LJ4/.. DRU100LJ4/.. MM03D.. MM05D.. MM05D.. MM07D.. MM07D.. MM11D.. MM11D.. MM15D.. MM15D.. MM22D.. MM22D.. MM30D.. MM30D.. MM40D DRE100MJ4/.. MM40D DIP switch S1/7 Setting the maximum PWM frequency When DIP switch S1/7 is set to "OFF", the MOVIMOT works with the PWM frequency of 4 khz. When DIP switch S1/7 is set to "ON", the MOVIMOT works with the PWM frequency of 16 khz (low-noise). MOVIMOT incrementally switches back to lower clock frequencies depending on the heat sink temperature and the load on the inverter DIP switch S1/8 No-load vibration damping When setting DIP switch S1/8 to "ON", this function reduces resonance vibrations when in no-load operation. 38 Compact Operating Instructions MOVIMOT MM..D

39 "Easy" startup Description of DIP switches S Description of DIP switches S DIP switch S2/1 Brake type When using the standard brake, the DIP switch S2/1 must be set to "OFF". When using the optional brake, the DIP switch S2/1 must be set to "ON". 400 V/50 HZ 460 V/60 Hz 50 / 60 Hz voltage range Motor 380 V/60 Hz ABNT Brazil 400 V/50 HZ LSPM technology Standard brake [type] Optional brake [type] S2/1 = OFF S2/1 = ON DR.63L4 BR03 DRS71S4 DRE80S4 DRS71M4 DRS80S4 DRE80M4 DRN80M4 DRS71S4 DRS71M4 DRE80S4 DRE71SJ4 DRU71MJ4 DRE71SJ4 DRU80SJ4 DRU80MJ4 BE05 DRP90M4 BE1 BE2 DRS80M4 DRE90M4 DRP90L4 DRS90M4 DRE90L4 DRN90S4 DRE80M4 DRE80SJ4 DRU90MJ4 BE1 BE2 BE1 BE05 BE1 DRN90L4 DRE90M4 DRE90MJ4 BE2 BE1 DRP100M4 DRU90LJ4 BE2 BE5 DRS90L4 DRE100M4 DRE100L4 DRP100L4 DRS100M4 DRS100L4 DRS100LC4 DRE100LC4 DRP112M4 DRE132S4 DRP112S4 DRN100LS4 DRE90L4 DRE90MJ4 DRU100MJ4 DRN100L4 Preferred brake voltage MOVIMOT type (inverter) DRE100M4 DRE100L4 DRE90LJ4 DRE100MJ4 DRU100LJ4 BE5 BE5 BE2 BE2 DRN112M4 BE5 BE11 Preferred brake voltage MOVIMOT MM..D-503, size 1 (MM03.. MM15..) 230 V MOVIMOT MM..D-503, size 2 (MM22.. MM40..) 120 V MOVIMOT MM..D-233, sizes 1 and 2 (MM03.. MM40..) Compact Operating Instructions MOVIMOT MM..D 39

40 6 "Easy" startup Description of DIP switches S DIP switch S2/2 Brake release without enable When setting DIP switch S2/2 to "ON", it is possible to release the brake even if there is no drive enabled. Binary control functions In binary control, you are able to release the brake by setting the signal at terminal f1/f2 X6:7,8 subject to the following preconditions: R X6:11,12 Terminal status L X6:9,10 f1/f2 X6:7,8 Enable status Error status Brake function "1" "0" "0" "1" "0" Unit enabled No unit error The MOVIMOT inverter controls the brake. Setpoint f1 "1" "0" "0" "1" "1" Unit enabled No unit error The MOVIMOT inverter controls the brake. Setpoint f2 "1" "0" "1" "0" "0" Unit not enabled No unit error Brake is applied. "1" "1" "1" Unit not enabled "0" "0" "1" Unit not enabled No unit error No unit error Brake is applied. Brake is released for manual movement. 1) All states possible Unit not enabled Unit errors Brake is applied. 1) In "Expert" mode the parameter P600 (terminal configuration) must be set to "0" (default) => "setpoint changeover, CCW/stop, CW/stop". 40 Compact Operating Instructions MOVIMOT MM..D

41 "Easy" startup Description of DIP switches S2 6 Functions with control via RS485 With control via RS485, the brake is released via the control word: Master PO PO1 PO2 PO3 DO MOVIMOT PI1 PI2 PI3 DI PI PO = Process output data PI = Process input data PO1 = Control word PI1 = Status word 1 PO2 = Speed [%] PI2 = Output current PO3 = Ramp PI3 = Status word 2 DO = Digital outputs DI = Digital inputs By setting bit 8 in the control word, the brake can be released if the following conditions are met: Basic control block Control word Not assigned 1) Bit "9" Bit "8" Not assigned 1) "1" = Reset Not assigned 1) "1 1 0" = Enable, otherwise stop 1) Recommendation for all bits that are not assigned = "0" Virtual terminals for releasing the brake without drive enable Virtual terminal for applying brake and inhibiting output stage "Stop" control command Enable status Error status Status of bit 8 in control word Brake function Unit enabled No unit error/ no communication timeout "0" The MOVIMOT inverter controls the brake. Unit nabled No unit error/ no communication timeout "1" The MOVIMOT inverter controls the brake. Unit not enabled No unit error/ no communication timeout "0" Brake is applied. Unit not enabled Unit not enabled No unit error/ no communication timeout Unit error/ communication timeout "1" Brake is released for manual movement. "1" or "0" Brake is applied. Compact Operating Instructions MOVIMOT MM..D 41

42 6 "Easy" startup Description of DIP switches S2 Setpoint selection for binary control Setpoint selection for binary control depending on the status of terminal f1/f2 X6: 7,8: Enable status Terminal f1/f2 X6:7,8 Active setpoint Unit enabled Terminal f1/f2 X6:7,8 = "0" Setpoint potentiometer f1 active Unit enabled Terminal f1/f2 X6:7,8 = "1" Setpoint potentiometer f2 active Behavior if unit not ready If the unit is not ready, the brake is always applied irrespective of the status of terminal f1/f2 X6:7,8 or bit 8 in the control word. LED display The status LED flashes periodically at a fast rate (t on : t off = 100 ms : 300 ms) if the brake has been released for manual movement. This applies both for binary control and for control via RS DIP switch S2/3 Operating mode DIP switch S2/3 = "OFF": VFC operation for 4-pole motors DIP switch S2/3 = "ON": V/f operation reserved for special cases DIP switch S2/4 Speed monitoring Speed monitoring (S2/4 = "ON") protects the drive when it is blocked. If the drive is operated at the current limit for longer than 1 second when speed monitoring is active (S2/4 = "ON"), the MOVIMOT inverter trips the speed monitoring fault. The status LED of the MOVIMOT inverter signals the error by slowly flashing red (error code 08). This error only occurs when the current limit has been reached for the duration of the deceleration time DIP switches S2/5 S2/8 Additional functions The binary coding of the DIP switches S2/5 S2/8 allows for the activation of additional functions. For a description of the additional functions, refer to the operating instructions. Proceed as follows to activate possible additional functions: Decimal value S2/5 X X X X X X X X S2/6 X X X X X X X X S2/7 X X X X X X X X S2/8 X X X X X X X X X = ON = OFF 42 Compact Operating Instructions MOVIMOT MM..D

43 "Easy" startup Startup with binary control Startup with binary control WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: 1 minute 1. Remove the MOVIMOT inverter from the connection box. 2. Check whether the MOVIMOT drive is installed correctly both mechanically and electrically. Refer to chapters "Mechanical installation" and "Electrical installation". 3. Make sure that the DIP switches S1/1 S1/4 are set to "OFF" (address = 0). This means MOVIMOT is controlled binary via terminals. ON ON Set the first speed at the setpoint potentiometer f1 (active when terminals f1/f2 X6:7,8 = "0") factory setting: about 50 Hz (1500 rpm). f1 [1] Potentiometer setting 5 6 f1 [Hz] [1] NOTICE! Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiometer or the X50 diagnostic interface are installed incorrectly or not at all. Damage to the MOVIMOT inverter. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in. 6. Set the second speed at switch f2 (active when terminals f1/f2 X6,7,8 = "1"). Switch f2 Detent position Setpoint f2 [Hz] Compact Operating Instructions MOVIMOT MM..D 43

44 6 "Easy" startup Startup with binary control INFORMATION The first speed is infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside. Speeds f1 and f2 can be set independently of each other. 7. Set the ramp time at the switch t1. The ramp time is based on a setpoint step change of 1500 rpm (50 Hz) Switch t1 Detent position Ramp time t1 [s] Place the MOVIMOT inverter onto the connection box and screw it on tightly. 9. Switch on the DC 24 V control voltage and the line voltage Inverter behavior depending on terminal signal level The following table shows the behavior of the MOVIMOT inverter depending on the level at the control terminals: Inverter behavior Supply system Terminal signal level 24 V f1/f2 CW/Stop CCW/ Stop X1:L1 L3 X6:1,2,3 X6:7,8 X6:11,12 X6:9,10 Status LED Inverter off 0 0 X X X Off Inverter off 1 0 X X X Off Stop, no supply system 0 1 X X X Flashing yellow Stop 1 1 X 0 0 Yellow CW rotation with f1 CCW rotation with f1 CW rotation with f2 Key: CCW rotation with f Green Green Green Green Stop 1 1 x 1 1 Yellow 0 = No voltage 1 = Voltage X = Any 44 Compact Operating Instructions MOVIMOT MM..D

45 "Easy" startup Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor When the MOVIMOT inverter is installed close to the motor, observe the following notes: Checking the connection type for the connected motor Make sure that the selected connection type of MOVIMOT inverter corresponds to that of the connected motor according to the figure below. W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W For brakemotors: Do not install brake rectifiers inside the terminal box of the motor! Motor protection and direction of rotation enable The connected motor must be equipped with a TH. For control via RS485, the TH must be wired as follows: A MOVIMOT B MOVIMOT C MOVIMOT 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 TH TH TH [A] [B] [C] Both directions of rotation are enabled. Only CCW direction of rotation is enabled. Only CW direction of rotation is enabled. For control via binary signals, SEW EURODRIVE recommends that you connect the TH in series with the "Ready signal" relay (see the following figure). The ready signal must be monitored by an external controller. Compact Operating Instructions MOVIMOT MM..D 45

46 6 "Easy" startup Supplementary notes for installation close to the motor As soon as the ready signal is no longer present, the drive must be switched off (terminals R X6:11,12 and L X6:9,10 = "0"). MOVIMOT 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 K1a X5: 25,26 K1b X5: 27,28 TH SPS DIP switch When the MOVIMOT inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to "ON": S Meaning Binary coding RS485 unit address Motor protection Motor performance level PWM frequency No-load damping ON Off Motor one stage smaller Variable (16, 8, 4 khz) OFF On Adjusted 4 khz Off On 46 Compact Operating Instructions MOVIMOT MM..D

47 X1: 13 X1: 14 X1: 15 X1: 13 X1: 14 X1: 15 "Easy" startup Supplementary notes for installation close to the motor Braking resistor For motors without brake, a braking resistor must be connected in the MOVIMOT connection box. BW1/BW2 For brakemotors without BEM option, no braking resistor may be connected to the MOVIMOT. For brakemotors with BEM option and external braking resistor, the external braking resistor and the brake must be connected as follows: X10:1 X10:2 X10:3 L1 L2 BW ~ ~ + _ UIN BEM U E RD BU BK BK RD WH BU BE/BR M 3~ Mounting the MOVIMOT inverter in the field distributor Follow the instructions in the corresponding fieldbus manuals when mounting the MOVIMOT inverter close to the motor in the field distributor. Compact Operating Instructions MOVIMOT MM..D 47

48 7 "Easy" startup with RS485 interface/fieldbus General information concerning startup 7 "Easy" startup with RS485 interface/fieldbus 7.1 General information concerning startup INFORMATION You must comply with the general safety notes in the chapter "Safety notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. Install the protective covers of the plant according to the instructions, see the operating instructions of the gear unit. Never start the unit if the protective covers are not installed. WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: 1 minute WARNING Device malfunction due to incorrect device setting. Severe or fatal injuries. Comply with the startup instructions. The installation must be carried out by qualified personnel only. Always use the appropriate functional settings. WARNING Danger of burns due to hot surfaces of the unit (e.g. the heat sink). Serious injuries. Do not touch the unit until it has cooled down sufficiently. INFORMATION To ensure fault-free operation, do not disconnect or connect power or signal lines during operation. INFORMATION Remove status LED paint protection cap before startup. Remove paint protection film from the nameplates before startup. Observe a minimum switch-off time of 2 seconds for the K11 line contactor. 48 Compact Operating Instructions MOVIMOT MM..D

49 "Easy" startup with RS485 interface/fieldbus Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: 1 minute 1. Remove the MOVIMOT inverter from the connection box. 2. Check whether the MOVIMOT drive is installed correctly both mechanically and electrically. Refer to chapters "Mechanical installation" and "Electrical installation". 3. Set the correct RS485 address of the drive at DIP switches S1/1 S1/4. In conjunction with SEW fieldbus interfaces (MF../MQ..) or with MOVIFIT, always set address "1". Decimal address S1/1 X X X X X X X X S1/2 X X X X X X X X S1/3 X X X X X X X X S1/4 X X X X X X X X X = ON = OFF 4. Set minimum frequency f min with switch f Switch f2 Detent position Minimum frequency f min [Hz] If the ramp time is not specified via the fieldbus, set the ramp time at switch t1. The ramp time is based on a setpoint step change of 1500 rpm (50 Hz) Switch t1 Detent position Ramp time t1 [s] Check to see if the requested direction of rotation has been enabled. CW/Stop CCW/Stop Meaning Activated Activated Both directions of rotation are enabled. 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Compact Operating Instructions MOVIMOT MM..D 49

50 7 "Easy" startup with RS485 interface/fieldbus Startup procedure CW/Stop CCW/Stop Meaning Activated Not activated Only CW rotation is enabled. 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Setpoint selections for CCW direction of rotation cause the drive to stop. Not activated Activated Only CCW rotation is enabled 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 Setpoint selections for CW direction of rotation cause the drive to stop. Not activated Not activated Unit is inhibited or drive brought to a stop. 24V X6: 1,2,3 R X6: 11,12 L X6: 9,10 7. Place the MOVIMOT inverter onto the connection box and screw it on tightly. 8. Set the required maximum speed using setpoint potentiometer f1. f1 5 6 f1 [Hz] [1] [1] Potentiometer setting 9. NOTICE! Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiometer or the X50 diagnostic interface are installed incorrectly or not at all. Damage to the MOVIMOT inverter. Make sure the screw plug of the setpoint potentiometer has a seal and screw it in. 10.Switch on the DC 24 V control voltage and the line voltage. For further information on the function in conjunction with the RS485 master, refer to chapter "Function with RS485 master" of the operating instructions. For further information on the function in connection with fieldbus interfaces, refer to the relevant fieldbus manuals. 50 Compact Operating Instructions MOVIMOT MM..D

51 Service Status and error display 8 8 Service 8.1 Status and error display Meaning of the status LED LED Color Status The status LED is located on the top of the MOVIMOT inverter. The three-color status LED indicates the operating and error statuses of the MOVIMOT inverter. Meaning Operating status Error code Possible cause Off Not ready No 24 V power supply. Yellow flashing steadily Yellow flashing evenly, fast Yellow constantly lit Yellow 2 x flashing, break Green/yellow flashing evenly with alternating colors Green constantly lit Green flashing evenly, fast Green flashing evenly Green/red/green flashing evenly with alternating colors, break Red 2 x flashing, break Not ready Self-test phase is active or 24 V supply is present but the line voltage is not OK. Ready Brake release active without drive enable (only with S2/2 = "ON") Ready but unit inhibited Ready for operation, but manual mode without unit enable Ready for operation, but timeout Unit enabled Current limit active Ready Localization function active Error V power supply and line voltage is OK, but no enable signal. If drive does not run when enable is present - check startup! 24 V power supply and line voltage OK. Stop manual mode to activate automatic mode. Faulty communication with cyclical data exchange. Motor is in operation. Drive operating at current limit. Standstill current function is active. Localization function has been activated. See parameter 590. DC link voltage too high. Compact Operating Instructions MOVIMOT MM..D 51

52 8 Service Status and error display LED Color Status Red flashes slowly Red 3 x flashing, break Red 4 x flashing, break Red 5 x flashing, break Red 6 x flashing, break Red constantly lit 1) for lifting applications only Meaning Operating status Error code Error 08 Error 09 Error 15 Errors 17 24, 37 Errors 25, 94 Errors 38, 45 Error 44 Fault 90 Error 97 Error 99 Error 01 Error 11 Error 84 Error 4 Error 89 Error 06 Possible cause Speed monitoring error (only when S2/4 = "ON") or additional function 13 is active. Startup error Additional functions 4, 5, 12 (DIP switches S2/5 S2/8) are not permitted. Error 24 V supply CPU errors EEPROM error Unit/motor data error Current limit exceeded for longer than 500 ms (only for additional function 2) Motor inverter assignment is incorrect. Error during transmission of the parameter set Firmware does not support MLK31A option (only for MOVIMOT with AS-interface). Overcurrent in output stage Overtemperature in output stage Overload in motor Error brake chopper Overtemperature in brake Motor frequency inverter assignment is incorrect. The brake and braking resistor are connected to terminals X1:13 X1:15 at the same time. This is not permitted. Line phase failure Error 81 Start condition 1) Error 82 Output phases interrupted. 1) Not ready Check 24 V supply. A smoothed DC voltage with maximum residual ripple of 13% must be present. Status LED flash codes Flashing evenly: Flashing evenly, fast: Flashing with alternating colors: Flashing with alternating colors, break: N x flashing, break: LED 600 ms on, 600 ms off LED 100 ms on, 300 ms off LED 600 ms green, 600 ms yellow LED 100 ms green, 100 ms red, 100 ms green, 300 ms break LED N x (600 ms red, 300 ms off), then LED off for 1 s 52 Compact Operating Instructions MOVIMOT MM..D

53 Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure Communication timeout (motor stops, without error code) Supply voltage not present (motor stops, without error code) 24 V supply not available (motor stops, without error code) 01 Overcurrent in output stage No connection, RS+, RSbetween MOVIMOT and RS485 master EMC influence Incorrect type (cyclical) for acyclical data traffic, protocol period between the individual telegrams is longer than the timeout set. DC link voltage too high, supply system off has been recognized 24 V supply voltage not available AUX power supply voltage not available. (only for MOVIMOT with AS-interface) Short circuit on inverter output Check and establish connection, especially earth. Check shielding of data lines and improve, if necessary. Check number of MOVIMOT drives connected to the master. If a timeout period of 1 s, for example, a maximum of 8 MOVIMOT drives may be connected as slaves with cyclical communication. Reduce telegram cycle, increase timeout period or select telegram type "acyclic". Check power cables and line voltage for interruption. Check 24 V supply voltage for interruption Check value of 24 V supply voltage. Permitted voltage: DC 24 V ± 25%, EN , residual ripple max. 13% Motor restarts automatically as soon as the voltage reaches normal values. AUX power supply voltage not available Check value of AUX power supply voltage. Permitted voltage: DC 24 V ± 25%, EN , residual ripple max. 13%) Motor restarts automatically as soon as the voltage reaches normal values. Check the connection between the inverter output and the motor as well as the motor winding for short circuits. Reset error. 1) 04 Brake chopper Overcurrent in brake output, resistor damaged, resistance too low. Check the connection of the resistor/replace it. 06 Phase failure (error can only be detected when drive is under load) Short circuit, brake coil Phase failure Replace brake. Check the supply system cables for phase failure. Reset error 1). Compact Operating Instructions MOVIMOT MM..D 53

54 8 Service Error list Code Error Possible cause Measure 07 DC link voltage too high Ramp time too short. Faulty connection between brake coil/braking resistor Incorrect internal resistance of brake coil/braking resistor Thermal overload of the braking resistor, size of braking resistor incorrectly selected Invalid voltage range of supply input voltage 08 Speed monitoring Speed deviation due to operation at the current limit 09 Startup Non-permitted drive ID module with MOVIMOT 11 Thermal overload of the output stage or internal unit error with 230 V supply For MOVIMOT MM..D with AS-interface, the additional function 4, 5, 12 are not permitted. Heat sink is dirty. Ambient temperature too high. Heat build-up on MOVIMOT drive. Drive load too high. Extend the ramp time. Reset error 1). Check the braking resistor/brake coil connection. Correct, if necessary. Reset error 1). Check internal resistance of brake coil/braking resistor (see operating instructions, chapter "Technical data"). Reset error 1). Dimension the braking resistor correctly. Reset error 1). Check supply input voltage for permitted voltage range. Reset error 1). Reduce the load on the drive. Reset error 1). Not all drive ID modules are permitted for MOVIMOT with 230 V supply (see operating instructions, chapter "Drive ID module assignment"). Check/remedy drive ID module. Correct the settings of DIP switches S2/5 S2/8. Clean the heat sink. Reset error 1). Lower ambient temperature. Reset error 1). Prevent heat build-up. Reset error 1). Reduce the load on the drive. Reset error 1) V monitoring 24 V supply voltage dip Check 24 V supply Reset error 1). CPU errors CPU errors Reset error 1). 54 Compact Operating Instructions MOVIMOT MM..D

55 Service Error list 8 Code Error Possible cause Measure 25 EEPROM error Error when accessing EEPROM 26 External terminal External signal at terminal X6: 9,10 is not present Set parameter P802 to "Delivery state". Reset error 1). Re-parameterize MOVIMOT inverter. Consult the SEW Service if the error reoccurs. Remove/reset external error 38 Error code 38 Internal error Contact SEW Service. 43 Communication timeout 44 Current limit exceeded 81 Start condition error Communication timeout during cyclical communication via RS485. If this error occurs, the drive is decelerated and stopped along the set ramp. Internal communication error (for MOVIMOT MM..D with AS-interface) Current limit set exceeded for longer than 500 ms. Error only active with additional function 2. Status LED flashes red. The inverter could not be supplied with the correct amount of current during the pre-magnetization time. Rated motor power too small in relation to rated inverter power. 82 Output open error 2 or all output phases interrupted. Rated motor power too small in relation to rated inverter power. Check/establish communication link between RS485 master and MOVIMOT inverter. NOTICE! The drive is enabled again after communication has been re-established. Check the number of slaves connected to the RS485 master. If the timeout interval of the MOVIMOT inverter is set to 1 s, you can connect a maximum of 8 MOVIMOT inverters (slaves) to the RS485 master for cyclical communication. Contact SEW Service. Reduce load or increase the current limit at switch f2 (only for additional function 2). Check connection between MOVIMOT inverter and motor. Check connection between MOVIMOT inverter and motor. Check connection between MOVIMOT inverter and motor. Compact Operating Instructions MOVIMOT MM..D 55

56 8 Service Error list Code Error Possible cause Measure 84 Thermal overload of motor 89 Overtemperature in brake 90 Output stage detection Motor protection is active when the MOVIMOT inverter is mounted close to the motor. Incorrectly set performance level when MOVIMOT inverter and motor are combined. Ambient temperature too high. Heat build-up on MOVIMOT drive. Motor load too high. Speed too low. Should the error occur shortly after the initial enable. The temperature monitoring in the motor (TH winding thermostat) has tripped when using MOVIMOT inverter with the selected additional function 5. Thermal overload brake coil Brake coil defective. Brake coil and braking resistor connected. Inverter is not suitable for the motor. (only if the error occurs after the initial enable) Assignment of inverter to motor is not permitted. Set DIP switch S1/5 to "ON". Reset error 1). Check DIP switch setting S1/6. Reset error 1). Lower ambient temperature. Reset error 1). Prevent heat build-up. Reset error 1). Reduce the load on the motor. Reset error 1). Increase speed. Reset error 1). Check the combination of motor and MOVIMOT inverter. Reset error 1). Reduce the load on the motor. Reset error 1). Extend the ramp time. Reset error 1). Contact SEW Service. Connect either brake or braking resistor on the drive. Check the combination of motor (brake coil) and MOVIMOT inverter. Check/correct settings of DIP switch S1/6 and S2/1. Reset error 1). Check/correct settings of DIP switch S1/6 and S2/1. Check/correct motor connection type. Check whether the drive ID module is suitable for the motor and is correctly connected. Use MOVIMOT inverter or motor with a different power rating. 56 Compact Operating Instructions MOVIMOT MM..D

57 Service Unit replacement 8 Code Error Possible cause Measure 91 Bus module communication timeout MOVIMOT 94 EEPROM checksum error Timeout between fieldbus interface and MOVIMOT inverter. EEPROM is defective. Check/establish communication link between fieldbus interface and MOVIMOT inverter. The fieldbus interface only reports the error to the higher-level controller. Contact SEW Service. 97 Copy error DBG keypad or PC/laptop disconnected during the copy process 99 MOVIMOT firmware is not compatible with the MLK3.A option Switching the 24 V voltage supply off and on during the copying process. MOVIMOT firmware is not compatible with the MLK3.A option. Before acknowledging the error, load the factory setting or the complete data record from the DGB keypad or the MOVITOOLS MotionStudio software. Before acknowledging the error, load the factory setting or the complete data record from the DGB keypad or the MOVITOOLS MotionStudio software. Contact SEW Service. (only for MOVIMOT with AS-interface) 1) For standard MOVIMOT, reset the error by switching off the 24 V supply voltage or via error reset.for MOVIMOT with AS-interface, reset the error via the AS interface signals or through error reset via the diagnostics socket. 8.3 Unit replacement WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: 1 minute 1. Remove the screws and take off the MOVIMOT inverter from the connection box. 2. Compare the data on the nameplate of the previous MOVIMOT inverter with the data on the nameplate of the new MOVIMOT inverter. INFORMATION The MOVIMOT inverter must only be replaced with a MOVIMOT inverter with the same part number. 3. Set all control elements DIP switch S1 DIP switch S2 Setpoint potentiometer f1 Switch f2 Compact Operating Instructions MOVIMOT MM..D 57

58 8 Service Unit replacement Switch t1 on the new MOVIMOT inverter analogously to the control elements of the previous MOVIMOT inverter. 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully Unlock the drive ID module of the previous MOVIMOT inverter as well and pull it out carefully. Insert this drive ID module into the new MOVIMOT inverter. Make sure that the drive ID module locks in place. 6. Place the new MOVIMOT inverter onto the connection box and screw it on. 7. Supply voltage to the MOVIMOT inverter. INFORMATION When switching on the new inverter the first time after a unit replacement, the 24 V supply must be connected for at least 10 seconds without interruptions. After the unit replacement, it can take up to 6 s before the MOVIMOT inverter signals the ready signal. 8. Check whether the new MOVIMOT inverter is functioning properly. 58 Compact Operating Instructions MOVIMOT MM..D

59 Declaration of conformity 9 9 Declaration of conformity EC Declaration of Conformity SEW EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D Bruchsal declares under sole responsibility that the following products frequency inverters of the series possibly in connection with MOVIMOT D AC motor are in conformity with Machinery Directive 2006/42/EC 1) Low Voltage Directive 2006/95/EC EMC directive 2004/108/EC 4) Applied harmonized standards: EN :2008 5) EN : ) EN :2004 EN :2007 EN :2008 EN :2007 1) The products are intended for installation in machines Startup is prohibited until it has been determined that the machines in which these products are to be installed comply with the requirements of the aforementioned Machinery Directive. 4) According to the EMC directive, the products listed cannot be operated independently. Only if these products are integrated in a overall system can they be evaluated with reference to EMC guidelines. The evaluation only accounts for a typical system configuration and not for the individual product. 5) Compliance with all safety guidelines included in the product-specific documentation (operating instructions, manual, etc.) must be ensured for the entire product life. Bruchsal Johann Soder Location Date Managing Director Technology a) b) a) Authorized representative for issuing this declaration on behalf of the manufacturer b) Authorized representative for compiling the technical documents Compact Operating Instructions MOVIMOT MM..D 59

60

61

62

63

64 SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box BRUCHSAL GERMANY Phone Fax