Operating Instructions

Transcription

1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services MOVIFIT FC Edition 02/ / EN Operating Instructions

2 SEW-EURODRIVE Driving the world

3 Contents 1 General Information Structure of the safety notes Right to claim under warranty Exclusion of liability Safety Notes General information Target group Designated use Other applicable documentation Transportation, putting into storage Installation Electrical connection Safe disconnection Operation Index of Changes Changes compared to the previous version Unit Design Overview EBOX (active electronics unit) ABOX (passive connection unit) Hygenic plus version (optional) Unit designation MOVIFIT FC Mechanical Installation Installation regulations Approved installation position Installation notes Central opening/closing mechanism Tightening torques Hygenicplus version Electrical Installation Installation planning with regard to EMC issues Installation instructions (all versions) ABOX with terminals and cable glands "MTA...-S " Hybrid ABOX "MTA...-S " and "MTA...-S " HanModular ABOX "MTA...-H " and "MTA...-H " Power bus connection examples Fieldbus systems connection examples PC connection Hybrid cable Startup Startup instructions Startup procedure for MOVIFIT FC Startup MOVIFIT Startup MOVIFIT frequency inverter Operation MOVIFIT FC operating displays Service Unit diagnostics Fault table SEW Electronics Service Disposal Extended storage Operating Instructions MOVIFIT FC 3

4 Contents 10 Technical data CE marking, UL approval and C-Tick General technical data General electronics data Digital inputs Digital outputs DO00...DO Digital output DB Interfaces Hybrid cable "Cable type A" Internal braking resistors External braking resistors Hygenic plus version Dimension drawings Index Operating Instructions MOVIFIT FC

5 General Information Structure of the safety notes 1 1 General Information 1.1 Structure of the safety notes The safety notes in these operating instructions are structured as follows: Symbol SIGNAL WORD! Type and source of danger Possible consequence(s) if the safety notes are disregarded Measure(s) to prevent the danger Symbol Signal word Meaning Consequences if disregarded Example: DANGER! Imminent danger Severe or fatal injuries General danger WARNING! Possible dangerous situation Severe or fatal injuries CAUTION! Possible dangerous situation Minor injuries Specific danger, e.g. electric shock STOP! Possible damage to property Damage to the drive system or its environment NOTE Useful information or a tip Simplifies the handling of the drive system 1.2 Right to claim under warranty Adhering to the operating instructions is prerequisite for fault-free operation and the fulfillment of any right to claim under warranty. Read the operating instructions before you start working with the unit. Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit. You must also ensure that the documentation is legible. 1.3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT FC and to achieve the specified product and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded. Operating Instructions MOVIFIT FC 5

6 2 Safety Notes General information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must make sure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, or if you require further information, please contact SEW- EURODRIVE. 2.1 General information Never install or startup damaged products. In the event of damage, submit a complaint to the shipping company immediately. During operation, MOVIFIT FC, depending on the enclosure, may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces. Removing required covers without authorization, faulty use and incorrect installation or operation may result in severe injuries to persons or damage to property. Consult the documentation for additional information. 2.2 Target group Only qualified personnel should perform installation, startup, fault repair and servicing (observe IEC or CENELEC HD 384 or DIN VDE 0100 and IEC or DIN VDE 0110 as well as national accident prevention guidelines). In the context of these basic safety notes, electricians are persons familiar with installation, assembly, startup, and operation of the product who possess the necessary qualifications for their work. All activity in the other areas of transportation, storage, operation, and waste disposal must be carried out by persons who are appropriately trained. 2.3 Designated use MOVIFIT FC is a component intended for installation in electrical systems or machines. When installed in machines, startup of the MOVIFIT FC (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in EC directive 98/37/EC (Machine directive). Startup (i.e. the start of designated use) is only permitted in compliance with EMC directive (89/336/EEC). MOVIFIT FC meets the requirements stipulated in the low voltage directive 2006/05/EC. The standards contained in the declaration of conformity are used for MOVIFIT FC. Technical data and information on the connection requirements are given on the nameplate and in the documentation; these must be observed under all circumstances. 6 Operating Instructions MOVIFIT FC

7 Safety Notes Other applicable documentation 2 Safety functions MOVIFIT FC may not perform any safety functions unless they are described and expressly approved. For safety applications, ensure that the information in the following publication is observed. Safe Disconnection for MOVIFIT Use only components in safety applications that were explicitly delivered in this version by SEW-EURODRIVE. Hoist applications Hoist applications can only be implemented with MOVIFIT FC under the following conditions: Hoist applications are only possible in conjunction with the function levels "Classic" or "Technology". A hoist startup must be performed. MOVIFIT FC is not designed for use as a safety device in hoist applications. Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people. 2.4 Other applicable documentation The following publication must also be observed: "DR/DV/DT/DTE/DVE AC Motors, CT/CV Asynchronous Servomotors" operating instructions 2.5 Transportation, putting into storage Observe the notes on transportation, storage and proper handling. Observe the climatic conditions as stated in the section "Technical Data". 2.6 Installation Installation and cooling of the devices must be carried out according to the guidelines listed in the corresponding documentation. Protect MOVIFIT FC from excessive strain. The following applications are prohibited unless measures are expressly taken to make them possible: Use in potentially explosive atmospheres Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications with strong mechanical oscillation and impact loads; see section "Technical Data". Operating Instructions MOVIFIT FC 7

8 2 Safety Notes Electrical connection 2.7 Electrical connection Observe applicable national accident prevention guidelines when working on live MOVIFIT FC (e.g. BGV A3). Electrical installation must be carried out according to pertinent regulations (e.g. cable cross-sections, fusing, protective earth connection). For any additional information, refer to the applicable documentation. You will find notes on EMC-compliant installation (e.g. shielding, grounding, configuration of filters and routing of lines) in the MOVIFIT FC documentation. The manufacturer of the system or machine is responsible for maintaining the limits established by the EMC legislation. Preventive measures and protection devices must correspond to the regulations in force (e.g. EN or EN ). 2.8 Safe disconnection MOVIFIT FC meets all requirements for safe disconnection of power and electronic connections in accordance with EN All connected circuits must also satisfy the requirements for safe disconnection to guarantee safe disconnection. 2.9 Operation Systems into which MOVIFIT FC is installed must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety regulations; e.g. the law governing technical equipment, accident prevention regulations, etc. When used in applications with an increased potential for risk, additional preventive measures may be necessary. Changes to the MOVIFIT FC using the software are permitted. Do not touch live components or power connections immediately after disconnecting the MOVIFIT FC from the supply voltage because there may still be some charged capacitors. Wait at least 1 minute after the supply voltage is switched off. As soon as supply voltage is present at the MOVIFIT FC, the terminal box must be closed (i.e. the MOVIFIT -EBOX and any hybrid cable connector must be connected and screwed on). The EBOX of the MOVIFIT FC and any power plug connectors may never be disconnected during operation. Doing so can lead to dangerous electric arcs forming, which can cause irreparable damage to the unit (fire risk, irreparable contacts). Important: The MOVIFIT maintenance switch only disconnects the integrated frequency inverter from the mains. The terminals of the MOVIFIT FC are still connected to the supply voltage after the maintenance switch is activated. The unit may still be live and connected to the mains, even if the operation LEDs and other display elements are no longer illuminated. Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Removing the cause of the problem or performing a reset can result in the drive re-starting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the mains before correcting the fault. Danger of burns: The surface temperature of the MOVIFIT FC and the external options (e.g. the braking resistor heat sink) can exceed 60 C (140 F) during operation. 8 Operating Instructions MOVIFIT FC

9 Index of Changes Changes compared to the previous version 3 3 Index of Changes 3.1 Changes compared to the previous version The following section lists the main changes made to the individual sections from edition 08/2006, part number (EN). Section "Gear Unit Structure" New section "Overview" New section "Hybrid ABOX MTA...-S and MTA...-S " New section "HanModular ABOX MTA...-H " and "MTA...-H " New section "Hygenic plus version" Section "Mechanical installation" Changes to section "Central opening/closing mechanism" New subsection "Notes on closing the MOVIFIT " New section "Tightening torques" New section "Hygenic plus version" Section "Electrical installation" Changes to section "Installation instructions (all versions)" New subsection "Mains contactor" New subsection "Earth-leakage circuit breaker" New subsection "Definition PE, FE" New subsection "Meaning of the 24V voltage levels" New subsection "Plug connector" New subsection "EMC-compliant installation" Changes to section "ABOX with terminals and cable openings MTA -S ": New subsection "I/O terminal X45 in conjunction with PROFIsafe option card S11" New subsection "Pin assignment Ethernet" New subsection "Terminal/pin assignment DeviceNet" New section "Hybrid ABOX MTA...-S " and "MTA...-S " New section "HanModular ABOX MTA...-H " and "MTA...-H "" New section "Connection examples power bus" New section "Connection examples fieldbus systems" Changes to section "Hybrid cables": New hybrid cable for "Hybrid ABOX" and "HanModular ABOX" Section "Startup" Changes to the section "Startup MOVIFIT FC": New subsection "Startup in conjunction with PROFINET" New subsection "Startup in conjunction with DeviceNet" Changes to the section "Startup MOVIFIT frequency inverter": New subsection "S10/6 DIP switch" Section "Operation" Changes to the section "Operating displays MOVIFIT FC": New subsection "Bus-specific LEDs for PROFINET" New subsection "Startup in conjunction with PROFINET" New subsection "Option-specific LEDs" Operating Instructions MOVIFIT FC 9

10 3 Index of Changes Changes compared to the previous version Section "Service" New section "Extended storage" Section "Technical Data" New section "Digital output DB00" Changes to section "Interfaces": New subsection "PROFINET interface" New subsection "DeviceNet interface" New section "Cable type A hybrid cables": New section "External braking resistors" New section "Hygenic plus version" Changes to the section "MOVIFIT FC dimension drawings": New subsection "Dimension drawings in conjunction with Hybrid ABOX "MTA - S " and "MTA...-S "" New subsection "Dimension drawings in conjunction with HanModular ABOX "MTA -H " and "MTA...-S "" 10 Operating Instructions MOVIFIT FC

11 Unit Design Overview 4 4 Unit Design 4.1 Overview The following figure depicts the MOVIFIT versions described in these operating instructions: EBOX (active electronics unit) MTF ABOX (passive terminal box) MTA...-S Size 1 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN-PS RUN 24V-S 24V-C MOVIFIT MOVIFIT FC with integrated frequency inverter Connection box with terminals and cable glands MTF MTA...-S MTA...-S Size 2 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN-PS RUN 24V-S 24V-C MOVIFIT MOVIFIT FC with integrated frequency inverter Hybrid connection box with terminals and M12 plug connector MTA...-H MTA...-H HanModular connection box with HanModular plug connector and M12 plug connector 61088AEN Operating Instructions MOVIFIT FC 11

12 MOVIFIT SYS-F BUS-F BUS-F SYS-F DI13/DO01 DI14/DO02 DI15/Do03 BUS-F SYS-F 4 Unit Design EBOX (active electronics unit) 4.2 EBOX (active electronics unit) The MOVIFIT FC EBOX is a closed electronics unit with communication interface, I/Os, and frequency inverter: EBOX "MTF " [A] [B] [1] [1] RUN-PS RUN 24V-S 24V-C MOVIFIT RUN-PS RUN 24V-S 24V-C MOVIFIT DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 [2] [2] X X X [3] [4] S10 DI11 DI12/DO00 DI08 DI09 DI06 DI07 DI04 DI05 DI03 DI02 DI01 DI00 ON RUN-PS RUN 24V-S 24V-C AXX [A] Size 1 [B] Size 2 [1] Central opening/closing mechanism [2] Operation LEDs for I/Os (can be labeled), communication, and unit status. [3] Connection to connection box [4] DIP switch S10 for unit functions 12 Operating Instructions MOVIFIT FC

13 Unit Design ABOX (passive connection unit) ABOX (passive connection unit) ABOX with terminals and cable openings "MTA...-S " The following figure depicts the MOVIFIT ABOX with terminals and cable openings: ABOX "MTA...-S " [3] [1] [2] X [4] S1 S3 S ON [5] [6] [7] X [9] [8] [10] 61091AXX [1] Mounting rail [2] Connection to EBOX [3] Protection cover [4] Maintenance switch [5] DIP switch S1 for bus termination (PROFIBUS version only) [6] DIP switch S3 for bus termination SBus [7] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only) [8] Diagnostics interface below screw fitting [9] Grounding screws [10] Micro-style connector (DeviceNet version only) Operating Instructions MOVIFIT FC 13

14 4 Unit Design ABOX (passive connection unit) Hybrid ABOX "MTA...-S " or "MTA...-S " The following figure depicts the MOVIFIT hybrid ABOX with M12 SPEEDCON connections, terminals, and cable glands: NOTE The following depicts the connection technology of the PROFIBUS version as an example: For detailed information about additional variants, refer to the section "Installation". ABOX "MTA...-S " / "MTA...-S " [1] [2] [3] X12 X12 0OFF X19 X25 X26 X27 X28 X44 X43 X42 X41 X14 X50 0OFF X19 X25 X26 X27 X28 X44 X43 X42 X41 X14 X50 [5] [4] X S ON X [6] [7] 61092AXX [1] Mounting rail [2] Connection to EBOX [3] Protection cover [4] Maintenance switch [5] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only) [6] Grounding screws [7] Diagnostics interface below screw fitting 14 Operating Instructions MOVIFIT FC

15 Unit Design ABOX (passive connection unit) HanModular ABOX "MTA...-H " and "MTA...-H " The following figure depicts the HanModular connection box with HanModular plug connector and M12 plug connector: NOTE The following depicts the connection technology of the PROFIBUS version as an example: For detailed information about additional variants, refer to the section "Installation". ABOX "MTA...-H " / "MTA...-H " [2] [3] [1] [6] ON [4] X [5] X [7] 61043AXX [1] Mounting rail [2] Connection to EBOX [3] Protection cover [4] Maintenance switch [5] Grounding screws [6] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only) [7] Diagnostics interface below screw fitting Operating Instructions MOVIFIT FC 15

16 4 Unit Design Hygenic plus version (optional) 4.4 Hygenic plus version (optional) Features The Hygenic plus version has the following characteristics: IP66 in accordance with EN and IP69K according to DIN (MOVIFIT housing closed and all cable glands sealed according to the relevant enclosure) Easy-to-clean housing (self-draining design) Surface with anti-adhering properties High impact resistance of the surface against mechanical damage Compatibility with cleansing agents having the following properties: Alkaline Acidic Disinfectant Cleaning and disinfecting agents may not be mixed under any circumstances. Never mix acids and chloralkalis, as poisonous chlorine gas will result. You must strictly observe the safety instructions of the cleaning agent manufacturer. Not sensitive to temperature fluctuations Not sensitive to condensation caused by coated connection boards NOTE The Hygenic plus version is only available in conjunction with the ABOX with terminals and cable glands "MTA12 -S ". For additional features of the Hygenic plus version, refer to the section "Technical Data". 16 Operating Instructions MOVIFIT FC

17 BUS-F SYS-F MOVIFIT SYS-F BUS-F DI13/DO01 DI14/DO02 DI15/Do03 RUN-PS Unit Design Hygenic plus version (optional) 4 The following figure depicts the additional features of MOVIFIT units in the optional Hygenic plus version: EBOX "MTF " X RUN-PS RUN 24V-S 24V-C MOVIFIT DI11 DI12/DO00 DI08 DI09 DI06 DI07 DI04 DI05 DI03 DI02 DI01 DI00 DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-C 24V-S DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 X [1] [2] [3] [4] [5] [6] ABOX "MTA12...-S " Y [7] [8] [9] [10] Y [11] 60873AXX [1] EBOX with special surface treatment (only available in one color) [2] Signal plug connector with gasket [3] Gasket between ABOX and coverplate [4] Power plug connector with gasket [5] Screws with thread sealant [6] Replaceable profile seal [7] Mounting rail with special surface treatment (only available in one color) [8] Connection board with increased resistance to moisture condensation (with special surface treatment) [9] ABOX with special surface treatment (only available in one color) [10] In conjunction with Hygenic plus version: generally without maintenance switch [11] Stainless steel screw plugs (optionally available) Operating Instructions MOVIFIT FC 17

18 4 Unit Design Unit designation MOVIFIT FC 4.5 Unit designation MOVIFIT FC Example EBOX nameplate [A] [1] [B] [1] 61153AXX [A] Outer nameplate [B] Inner nameplate [1] EBOX status field MT F 11 A P1 0 A - 00 / S11 EBOX option S11= PROFIsafe option S11 EBOX version 00 = Series A = Version Function level 0 = Classic 1 = Technology 2 = System Fieldbus P1 = PROFIBUS D1 = DeviceNet E2 = PROFINET Connection type 3 = 3-phase Connection voltage 50 = AC V Unit power 003 = 0.37 kw 005 = 0.55 kw 007 = 0.75 kw 011 = 1.1 kw 015 = 1.5 kw 022 = 2.2 kw 030 = 3.0 kw 040 = 4.0 kw Version A Series 11 = Standard 12 = Hygenic plus version Unit type F = MOVIFIT FC (frequency inverter) MT = MOVIFIT unit series 18 Operating Instructions MOVIFIT FC

19 Unit Design Unit designation MOVIFIT FC 4 Example ABOX nameplate [1] 61154AXX [1] ABOX status field MT A 11 A S D / BW1T ABOX option BW1T/BW2T = Integrated braking resistor ABOX version 00 = Series Maintenance switch type 01 = With rotary button (ABB) Maintenance switch type D = Switch disconnector Fieldbus 1 = PROFIBUS 2 = DeviceNet 3 = Ethernet Connection configuration S02 = Connection box with terminals and cable glands S12/S22 = Hybrid connection box with terminals and M12 plug connector H12/H22 = HanModular connection box with HanModular and M12 plug connector Connection type 3 = 3-phase (AC) Connection voltage 50 = 380 V to 500 V A = Version Series 11 = Standard 12 = Hygenic plus version Unit type A = Connection box MT = MOVIFIT unit series Operating Instructions MOVIFIT FC 19

20 5 Mechanical Installation Installation regulations 5 Mechanical Installation 5.1 Installation regulations Mount MOVIFIT only on a level, vibration-proof and torsionally rigid support structure, as described in section "Approved installation position". Use suitable fittings for the cables (use reducing adapters if necessary). With connector plug versions, you must use a suitable mating connector. Use screw plugs to seal cable entries not in use. Use protective caps to plug connectors not in use. 5.2 Approved installation position The following figure depicts the approved installation position for MOVIFIT. MOVIFIT is attached by means of a mounting platform using the four screws already installed in the mounting surface. See page 21 for more information AXX NOTE In this section, the version with terminals and cable glands will be illustrated as an example. However, the installation notes are applicable for all versions. 20 Operating Instructions MOVIFIT FC

21 Mechanical Installation Installation notes Installation notes 1. Drill holes for mounting the four screws 1) to the mounting surface according to the following figure: Size 1: [1] min min ,9 [2] NOTES 61182AXX [1] Note the minimum installation clearance so that the EBOX can be removed from the ABOX. [2] Note the minimum installation clearance required to operate the maintenance switch and to ensure heat dissipation for the unit. Refer to page 137 ff. for detailed dimension drawings. 1) We recommend screws of size M6 and dowel pins, if necessary. Operating Instructions MOVIFIT FC 21

22 5 Mechanical Installation Installation notes Size 2: [1] min. 40 min [2] 61183AXX NOTES [1] Note the minimum installation clearance so that the EBOX can be removed from the ABOX. [2] Note the minimum installation clearance required to operate the maintenance switch and to ensure heat dissipation for the unit. Refer to page 137 ff. for detailed dimension drawings. 22 Operating Instructions MOVIFIT FC

23 Mechanical Installation Installation notes 5 2. Insert four screws into the mounting surface. We recommend size M6 screws and depending on the base, dowel pins, if necessary AXX 3. Mount ABOX with mounting platform on screws AXX Operating Instructions MOVIFIT FC 23

24 5 Mechanical Installation Installation notes 4. Tighten the screws CAUTION! Hazard by falling load Minor injuries You will have to tighten at least the upper two of the four wall screws to ensure a secure fit after mounting AXX 24 Operating Instructions MOVIFIT FC

25 Mechanical Installation Central opening/closing mechanism Central opening/closing mechanism STOP! If the torque is too high, the central opening/closing mechanism can be destroyed. It is essential that you do not exceed a maximum torque of 7 Nm when closing. The enclosure specified in the technical data only applies when a unit is mounted correctly. The MOVIFIT may be damaged by moisture or dust when the EBOX is removed from the ABOX. Protect ABOX and EBOX when the unit has been opened Operation A socket wrench (SW8) is required for the central retaining screw. Open Close 1. EBOX EBOX 1. ABOX ABOX 2. EBOX 2. EBOX ABOX ABOX max. 7 Nm! 58936AXX 61071AXX Operating Instructions MOVIFIT FC 25

26 5 Mechanical Installation Central opening/closing mechanism Notes on closing the MOVIFIT The MOVIFIT is closed correctly when the redirector of the closing mechanism [2] is on the mounting plate [1]. [2] Z [1] Z [2] 0 [1] 60932AXX 26 Operating Instructions MOVIFIT FC

27 Mechanical Installation Tightening torques Tightening torques Ensure a tightening torque of 2.5 Nm for the blanking plugs [1] supplied by SEW- EURODRIVE and the screw plug using the diagnostic interface [2]: [1] [1] [2] [2] [2] [1] Blanking plug cable entry [2] Diagnostic interface screw plug 61148AXX Operating Instructions MOVIFIT FC 27

28 DI03 BUS-F SYS-F 5 Mechanical Installation Hygenicplus version 5.6 Hygenic plus version Installation notes Close the unit during extended breaks in installation to prevent humidity or dirt from entering. After electrical installation and during assembly, check for damaged seals and sealing surfaces. Check the state of the profile seal in the EBOX when performing maintenance. In case of damage, contact SEW-EURODRIVE. Use only cable glands or screw plugs that correspond with the enclosure. Glands and screw fittings available from SEW-EURODRIVE can be found in the section "Technical Data" on page 136. Make sure to install the cable with a drip loop; see the following figure: RUN-PS RUN 24V-S 24V-C MOVIFIT DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 DI02 DI01 DI AXX You must seal unused cable bushings and plug connectors with suitable screw plugs, see page Operating Instructions MOVIFIT FC

29 DI03 BUS-F SYS-F Mechanical Installation Hygenicplus version Tightening torques Central The permitted tightening torque for the central opening/closing mechanism is 7 Nm. opening/closing mechanism RUN-PS RUN 24V-S 24V-C MOVIFIT DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 DI02 DI01 DI AXX NOTE Also observe the notes in the section "Central opening/closing mechanism" starting on page 25. EMC cable glands Observe the permitted tightening torque in the table for EMC cable glands AXX Screw fitting Tightening torque EMC cable glands M16 x Nm to 4.0 Nm M20 x Nm to 5.0 Nm M25 x Nm to 5.5 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland: Cable with outer diameter > 10 mm: Ã 160 N Cable with outer diameter < 10 mm: = 100 N Operating Instructions MOVIFIT FC 29

30 5 Mechanical Installation Hygenicplus version Blanking plugs The permitted tightening torque for blanking plugs is 2.5 Nm AXX 30 Operating Instructions MOVIFIT FC

31 Electrical Installation Installation planning with regard to EMC issues 6 6 Electrical Installation 6.1 Installation planning with regard to EMC issues Successful installation of decentralized drives depends on selecting the correct cables, providing correct grounding and a functioning equipotential bonding. The relevant standards must be applied in all cases. You also need to consider the following points: Equipotential bonding Regardless of the protective earth connection, it is essential that low-impedance, HF-capable potential compensation is provided (see also VDE 0113 or VDE 0100 part 540); e.g. by Flat contact surface connection of metal (system) components Using flat grounding strips (HF litz wire) 03643AXX Do not use the cable shield of data lines for equipotential bonding. Data lines and 24 V supply Must be routed separately from cables subject to interference (e.g. control cables from solenoid valves, motor cables). Connection between MOVIFIT and motor We recommend using pre-fabricated SEW hybrid cables especially designed for the connection of MOVIFIT units and motors. Cable shields Must have good EMC properties (high shield attenuation) May not serve only as mechanical protection for the cable Must be connected to a wide area of the unit's metal housing at the cable ends (see also pages 41 and 42). NOTE Additional information is available in the SEW publication "Drive Engineering Practical Implementation: Electromagnetic Compatibility (EMC) in Drive Engineering." Operating Instructions MOVIFIT FC 31

32 6 Electrical Installation Installation instructions (all versions) 6.2 Installation instructions (all versions) Connecting mains leads The rated voltage and frequency of the MOVIFIT frequency inverter must match the data for the supplying mains. Cable cross-section: suitable for input current I Mains for rated power (see Technical Data). Install the cable fuse at the beginning of the mains lead behind the supply bus junction. Use type D, D0, NH fuses or circuit breakers. Select the fuse size according to the lead cross-section. Use contactor switch contacts in utilization category AC-3 according to IEC 158 to connect MOVIFIT drives. Switch the MOVIFIT FC output with inhibited output stage only Earth-leakage circuit breaker Conventional earth-leakage circuit breakers are not permitted as a protection device. Universal current-sensitive earth-leakage circuit breakers (tripping current 300 ma) are permitted as a protection device. During normal operation of MOVIFIT, earthleakage currents of > 3.5 ma can occur. SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker (FI) is stipulated as a direct or indirect touch guard, observe the following note in accordance with EN : WARNING! Wrong type of earth-leakage circuit breaker installed. Severe or fatal injuries. MOVIFIT can cause direct current in the protective earth. In cases where an earthleakage circuit breaker (FI) is used for protection against direct or indirect contact, only an earth-leakage circuit breaker (FI) of type B on the external power supply side of the MOVIFIT is permitted Mains contactor Only use a contactor of utilization category AC-3 (EN ) as a mains contactor. 32 Operating Instructions MOVIFIT FC

33 Electrical Installation Installation instructions (all versions) Notes on PE connection and/or equipotential bonding DANGER! Faulty PE connection Severe or fatal injuries or damage to property damage from electric shock. The permitted tightening torque for the fitting is 2.0 to 2.4 Nm ( lb.in). Observe the following notes regarding PE connection: Prohibited assembly Recommendation: assembly with forked cable lug Permitted for all cross-sections Assembly with thick connecting wire Permitted for cross-sections up to max. 2.5 mm 2 M5 M5 2.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws 57461AXX 57463AXX 60800AXX Earth-leakage currents à 3.5 ma may occur during normal operation. To conform to EN , observe the following: Route a second PE conductor with the cross-section of the mains lead in parallel to the protective earth via separate terminals or use a copper protective earth with a cross-section of 10 mm 2. Operating Instructions MOVIFIT FC 33

34 6 Electrical Installation Installation instructions (all versions) Definition PE, FE PE refers to the mains-side protective earth connection. The PE conductor in the mains connection cable may only be connected with terminals marked with "PE" (these are designed for the maximum permissible mains connection cross-section). FE refers to connections for functional ground. You can connect any existing grounding conductor in the 24 V connection cable. DANGER! Important: the mains-side PE may not be connected to terminals marked with FE (functional ground). These connections are not designed for this purpose and so electrical safety is not guaranteed. Severe or fatal injuries or damage to property from electric shock. The PE conductor in the mains connection cable may only be connected with terminals marked with "PE" (these are designed for the maximum permissible mains connection cross-section). 34 Operating Instructions MOVIFIT FC

35 Electrical Installation Installation instructions (all versions) Meaning of the 24 V voltage levels MOVIFIT FC has a total of 4 different 24 V potential levels, which are electrically isolated from each other: 1) 24V_C: C = Continuous 2) 24V_S: S = Switched 3) 24V_P: P = Power section 4) 24V_O: O = Option Depending on the requirements of the application, these can either be isolated, externally fed, or connected to each other via an X29 distributor terminal. 1) 24V_C = Electronics and sensor supply The MOVIFIT control electronics and the sensors connected to the sensor supply outputs VO24_I, VO24_II, and VO24_III are supplied from 24V_C. This supply voltage should usually not be switched off for operation because the MOVIFIT can, in this case, no longer be addressed via the fieldbus or network, and the sensor signals can no longer be processed. The device also requires a certain amount of time to accelerate fully when restarted. 2) 24V_S = Actuator supply The digital outputs DO.. and the actuators connected to them are supplied from 24V_S. The sensor supply output VO24_IV is also supplied from 24V_S, while the digital inputs DI12.. DI15 are at the reference potential 0V24_S (as these can be connected to the outputs on the same connections as an alternative). Depending on the application, the supply voltage can be switched off for operation specifically for deactivating the actuators in the system centrally. 3) 24V_P = Inverter supply The integrated frequency inverter is supplied from 24V_P. Depending on the application, the 24V_P can be supplied from 24V_C or 24V_S (via jumpers at X29) or externally. In this case, you must ensure that the integrated frequency inverter is no longer supplied with 24 V when switching off the voltage. This usually causes a fault message. DANGER! During safe disconnection, 24V_P must be connected over a suitable emergency stop relay or a safety control. Severe or fatal injuries. Note permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". Operating Instructions MOVIFIT FC 35

36 6 Electrical Installation Installation instructions (all versions) 4) 24V_O = Option supply The integrated option card and the sensor/actuator interfaces available on it are supplied from 24V_O. With PROFIsafe option S11, the complete safety electronics and the safe inputs/outputs are supplied from 24V_O. DANGER! If you are using PROFIsafe option S11, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. When using PROFIsafe option S11, observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". Depending on the application, the 24V_O can be supplied from 24V_C or 24V_S (via jumpers at X29) or externally. In this case, you must ensure that the entire option card with the connected sensors and actuators is no longer supplied when voltage is disconnected. Otherwise, a fault message is caused. Connection of voltages Both voltages 24V_C and 24V_S can be connected via terminal X20 with a large cable cross-section and further looped to the next unit as "24V power bus". The voltages 24V_P and 24V_O should be connected to terminal X29. NOTE Connection examples can be found starting on page Operating Instructions MOVIFIT FC

37 Electrical Installation Installation instructions (all versions) Plug connector All MOVIFIT plug connectors are illustrated in these operating instructions with a contact end view Protection devices MOVIFIT drives are equipped with integrated overload protection devices, which make external devices obsolete EMC compliant installation EMC legislation does not permit frequency inverters to be operated independently. As concerns EMC, they can only be rated when integrated into a drive system. Conformity is declared for a specified CE typical drive system. Further information is found in these operating instructions. NOTES This is a product with restricted availability in accordance with IEC This product may cause EMC interference. In this case, the operator may need to implement appropriate measures. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE Installation at more than 1,000 m (3,281 ft) above sea level MOVIFIT with supply voltages of 380 to 500 V can be used at altitudes of more than 1000 m (3,281 ft) above sea level up to a maximum of 4000 m (13,123 ft) above sea level under the following peripheral conditions: The rated continuous power is reduced due to the reduced cooling above 1000 m (3,281 ft) (see the section "Technical Data"). Above 1000 m (3,281 ft) above sea level, the air and creeping distances are only sufficient for overvoltage class 2. If the installation requires overvoltage class 3, you must provide additional external overvoltage protection to limit overvoltage peaks to 2.5 kv phase-to-phase and phase-to-ground. If safe electrical disconnection is required, it must be implemented outside the device at altitudes of more than 2,000 m (6,561 ft) above sea level (safe electrical disconnection in accordance with EN and EN 60204). Up to 2,000 m (6,561 ft) above sea level, the permitted rated supply voltage is 3 x 500 V. It is reduced by 6 V every 100 m (328 ft) to a maximum of 3 x 380 V at 4000 m (13,123 ft) above sea level. Operating Instructions MOVIFIT FC 37

38 6 Electrical Installation Installation instructions (all versions) Wiring check Before connecting the system to the power source for the first time, you must perform a wiring check to prevent damage to persons, systems, and equipment caused by incorrect wiring: Remove all electronic units (EBOX) from the connection units (ABOX). Check the insulation of the wiring in accordance with applicable national standards. Check the grounding. Check the insulation between mains cable and DC 24 V cable. Check the insulation between mains cable and communication cable. Check the polarity of the DC 24 V cable. Check the polarity of the communication cable. Ensure equipotential bonding between the MOVIFIT units. After the wiring check Install and fasten all electronics units (EBOX). Seal all cable glands and plug connections that are not in use. 38 Operating Instructions MOVIFIT FC

39 Electrical Installation ABOX with terminals and cable glands "MTA...-S " ABOX with terminals and cable glands "MTA...-S " The following figure depicts the connection box with terminals and cable glands "MTA - S ": MTA...-S AXX Additional installation instructions for "MTA...-S " Permitted connection cross-section and current carrying capacity of the terminals Terminal data X1 / X20 X8 / X9 X25 / X29 / X30 / X31 / X35 / X45 / X81 / X91 Connection cross-section (mm 2 ) 0.2 mm 2 to 6 mm mm 2 to 4 1) mm mm 2 to 2.5 1) mm 2 Connection cross-section (AWG) Current carrying capacity (max. continuous current) Conductor stripping length AWG 24 to AWG 10 AWG 28 to AWG 12 1) AWG 28 to AWG 14 1) X1: 32 A X1: 16 A 20 A 10 A 13 mm to 15 mm 8 mm to 9 mm 5 mm to 6 mm 1) The maximum permitted cross-section is reduced by one unit when using conductor end sleeves (e.g. 2.5 mm 2 Æ 1.5 mm 2 ) Conductor end sleeves Use conductor end sleeves without insulating shrouds for terminals X1, X20, X8, and X9 (DIN part 1, material E-CU). Operating Instructions MOVIFIT FC 39

40 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Enabling the terminals Terminals X1, X20 Connecting conductors without a screw driver 1) Connecting conductors with a screw driver 2) AXX 57977AXX 1) Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without using a tool) up to two cross-section sizes below the rated cross-section. 2) You will need to firmly insert a screw driver into the activation opening to open the clamping spring and install untreated, flexible conductors or those with a small cross-section that cannot be installed directly. Terminals X8 / X81 / X9 / X91 / X29 / X45 / X25 / X30 / X31 / X35 1) ) You will always need a screw driver to connect these terminals regardless of the conductor type AXX 40 Operating Instructions MOVIFIT FC

41 Electrical Installation ABOX with terminals and cable glands "MTA...-S " 6 Connection of the PROFIBUS cable in MOVIFIT Observe the following guidelines compiled by the PROFIBUS Nutzerorganisation e.v. (user organization) when installing the PROFIBUS (Internet: "Installation guidelines for PROFIBUS DP/FMS", order number (German) or (English) "Installation recommendations for PROFIBUS", order number (German) or (English) Apply the cable shield of the PROFIBUS cable as follows: NOTES 60016AXX Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing bus. The PROFIBUS is not interrupted when you remove the EBOX (electronics unit) from the ABOX (connection unit). Operating Instructions MOVIFIT FC 41

42 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Connection of the hybrid cable We recommend using the shielded and pre-fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor (see page 91). The outer shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland. The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows: ABOX 59357AXX 42 Operating Instructions MOVIFIT FC

43 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Fieldbus/option-independent terminal assignment DANGER! The maintenance switch only disconnects the integrated frequency inverter from the mains. Voltage is still present on the terminals of the MOVIFIT unit. Severe or fatal injuries from electric shock. Switch off the power to the MOVIFIT using a suitable external disconnecting device, and wait at least 1 minute before opening the wiring space. X X8 1 X X X X X X45 X S X35 X AXX The terminal diagrams depicted in this section differ depending on the fieldbus system used. The area dependent on the fieldbus is therefore represented as hatched and is described in the following sections. Mains terminal (power bus) No. Name Function X1 1 PE Mains connection PE (IN) 2 L1 Mains connection phase L1 (IN) 3 L2 Mains connection phase L2 (IN) 4 L3 Mains connection phase L3 (IN) 11 PE Mains connection PE (OUT) 12 L1 Mains connection phase L1 (OUT) 13 L2 Mains connection phase L2 (OUT) 14 L3 Mains connection phase L3 (OUT) Operating Instructions MOVIFIT FC 43

44 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " X X X X X X X X45 X S X35 X AXX 24 V supply terminal (24 V power bus) No. Name Function X20 1 FE Functional ground (IN) 2 +24V_C +24V supply continuous voltage (IN) 3 0V24_C 0V24 reference potential continuous voltage (IN) 4 FE Functional ground (IN) 5 +24V_S +24V supply switched (IN) 6 0V24_S 0V24 reference potential switched (IN) 11 FE Functional ground (OUT) V_C +24V supply continuous voltage (OUT) 13 0V24_C 0V24 reference potential continuous voltage (OUT) 14 FE Functional ground (OUT) V_S +24V supply switched (OUT) 16 0V24_S 0V24 reference potential switched (OUT) 44 Operating Instructions MOVIFIT FC

45 Electrical Installation ABOX with terminals and cable glands "MTA...-S " 6 X X8 1 X X X X X X45 X S X35 X AXX Motor connection terminal (connection via hybrid cable) No. Name Function X8 1 PE PE connection motor 2 U Output motor phase U 3 V Output motor phase V 4 W Output motor phase W 5 15 Connection for SEW brake terminal 15 (blue) 6 14 Connection for SEW brake terminal 14 (white) 7 13 Connection for SEW brake terminal 13 (red) X81 1 TF+ Connection for temperature sensor TF/TH (+) motor 2 TF Connection for temperature sensor TF/TH ( ) motor 3 DB00 Binary output "Brake released" = Factory setting (switching signal 24 V) 4 0V24_C 0V24 reference potential for brake output X9 1 PE PE connection 2 Reserved 3 Reserved 4 Reserved 5 R Braking resistor connection "-R" 6 Reserved 7 +R Braking resistor connection "+R" X91 1 Reserved 2 Reserved 3 Reserved 4 Reserved DANGER! If binary output DB00 is used to control the brake, do not change the parameters of the binary output functions. Severe or fatal injuries. Before using the binary output for controlling the brake, check the parameter setting. Operating Instructions MOVIFIT FC 45

46 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " X X8 1 X X X X X X45 X S X35 X AXX 24 V distributor terminal (for distributing the supply voltage(s) to the integrated frequency inverter and the option card) No. Name Function X V_C +24 V supply Continuous voltage (jumpered with X20/2) 2 0V24_C 0V24 reference potential Continuous voltage (jumpered with X20/3) 3 +24V_S +24V supply Switched (jumpered with X20/5) 4 0V24_S 0V24 reference potential Switched (jumpered with X20/6) 5 +24V_P +24V supply for integrated frequency inverter, infeed 6 0V24_P 0V24 reference potential for integrated frequency inverter, infeed 7 +24V_O +24V supply for option card, infeed 8 0V24_O 0V24 reference potential for option card, infeed NOTES The terminal assignment "X29" illustrated here applies as of status 11 of the wiring board. If you use a wiring board with another status, consult SEW-EURODRIVE. The status of the wiring board is indicated in the first status field of the ABOX nameplate. Status: Status of the wiring board Refer to page 19 for an example of a nameplate. DANGER! If you use the terminals X29/5, X29/6, X29/15, and X29/16 for safe disconnection, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. Note permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". 46 Operating Instructions MOVIFIT FC

47 Electrical Installation ABOX with terminals and cable glands "MTA...-S " 6 X X8 1 X X X X X X X S X35 X AXX I/O terminal (connection of sensors + actuators) No. Function level "Technology" or "System" with Function level "Classic" with PROFIBUS or DeviceNet PROFIBUS, DeviceNet, or PROFINET Function level "Classic" with PROFINET Name Function Name Function X25 1 DI00 Binary input DI00 (switching signal) DI00 Binary input DI00 (switching signal) 2 DI02 Binary input DI02 (switching signal) DI01 Binary input DI01 (switching signal) 3 DI04 Binary input DI04 (switching signal) DI02 Binary input DI02 (switching signal) 4 DI06 Binary input DI06 (switching signal) DI03 Binary input DI03 (switching signal) 5 DI08 Binary input DI08 (switching signal) DI04 Binary input DI04 (switching signal) 6 DI10 Binary input DI10 (switching signal) DI05 Binary input DI05 (switching signal) 7 DI12 / DO00 Binary input DI12 or binary output DO00 (switching signal) 8 DI14 / DO02 Binary input DI14 or binary output DO02 (switching signal) DI06 / DO00 DI07 / DO01 Binary input DI06 or binary output DO00 (switching signal) Binary input DI07 or binary output DO01 (switching signal) 11 DI01 Binary input DI01 (switching signal) Terminals X25/11 to X25/18 are reserved with function 12 DI03 Binary input DI03 (switching signal) level "Classic" (PROFIBUS or DeviceNet). 13 DI05 Binary input DI05 (switching signal) 14 DI07 Binary input DI07 (switching signal) 15 DI09 Binary input DI09 (switching signal) 16 DI11 Binary input DI11 (switching signal) 17 DI13 / DO01 Binary input DI13 or binary output DO01 (switching signal) 18 DI15 / DO03 Binary input DI15 or binary output DO03 (switching signal) Operating Instructions MOVIFIT FC 47

48 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " X X8 1 X X X X X X X S X35 X AXX I/O terminal (connection of sensors + actuators) No. Function level "Technology" or "System" with PROFIBUS, DeviceNet, or PROFINET Function level "Classic" with PROFINET Name Function Function X25 21 VO24-I +24V sensor supply group I (DI00 DI03), from +24V_C 22 VO24-I +24V sensor supply group I (DI00 DI03), from +24V_C 23 VO24-II +24V sensor supply group II (DI04 DI07), from +24V_C 24 VO24-II +24V sensor supply group II (DI04 DI07), from +24V_C 25 VO24-III +24V sensor supply group III (DI08 DI11), from +24V_C 26 VO24-III +24V sensor supply group III (DI08 DI11), from +24V_C 27 VO24-IV +24V sensor supply group IV (DI12 DI15), from +24V_S 28 VO24-IV +24V sensor supply group IV (DI12 DI15), from +24V_S 31 0V24_C 0V24 reference potential for sensors 32 0V24_C 0V24 reference potential for sensors 33 0V24_C 0V24 reference potential for sensors 34 0V24_C 0V24 reference potential for sensors 35 0V24_C 0V24 reference potential for sensors 36 0V24_C 0V24 reference potential for sensors 37 0V24_S 0V24 reference potential for actuators and sensors group IV 38 0V24_S 0V24 reference potential for actuators and sensors group IV Function level "Classic" with PROFIBUS or DeviceNet +24V sensor supply group I (DI00 DI01), from +24V_C +24V sensor supply group I (DI00 DI01), from +24V_C +24V sensor supply group II (DI02 DI03), from +24V_C +24V sensor supply group II (DI02 DI03), from +24V_C +24V sensor supply group III (DI04 DI05), from +24V_C +24V sensor supply group III (DI04 DI05), from +24V_C +24V sensor supply group IV (DI06 DI07), from +24V_S +24V sensor supply group IV (DI06 DI07), from +24V_S 48 Operating Instructions MOVIFIT FC

49 Electrical Installation ABOX with terminals and cable glands "MTA...-S " 6 X X8 X X X X X X X S X35 X AXX SBus terminal CAN X35 1) 1 CAN_GND 0V reference potential for SBus (CAN) 2 CAN_H SBus CAN_H incoming 3 CAN_L SBus CAN_L incoming 4 +24V_C_PS +24V supply continuous voltage for peripheral devices 5 0V24_C 0V24 reference potential continuous voltage for peripheral devices (jumpered with X20/3) 11 CAN_GND 0V reference potential for SBus (CAN) 12 CAN_H SBus CAN_H outgoing 13 CAN_L SBus CAN_L outgoing V_C_PS +24V supply continuous voltage for peripheral devices 15 0V24_C 0V24 reference potential continuous voltage for peripheral devices (jumpered with X20/3) 1) Terminals X35 can only be used with function level "Technology" or "System". Diagnostic (RJ10 socket) No. Name Function X V 5 V supply 2 RS+ RS485 diagnostic interface 3 RS RS485 diagnostic interface 4 0V5 0 V reference potential for RS Operating Instructions MOVIFIT FC 49

50 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Option-independent terminal assignment I/O terminal X45 in conjunction with PROFIsafe option card S11 X X8 1 X X X X X X X S X35 X AXX I/O terminal in conjunction with option card S11 No. Name Function X45 1 F-DI00 Safe binary input F-DI00 (switching signal) 2 F-DI02 Safe binary input F-DI02 (switching signal) 3 F-DO00-P Safe binary output F-DO00 (P switching signal) 4 F-DO01_P Safe binary output F-DO01 (P switching signal) 5 F-DO_STO_P Safe binary output F-DO_STO (P switching signal) for safe drive stop (STO) 11 F-DI01 Safe binary input F-DI01 (switching signal) 12 F-DI03 Safe binary input F-DI03 (switching signal) 13 F-DO00 M Safe binary output F-DO00 (M switching signal) 14 F-DO01_M Safe binary output F-DO01 (M switching signal) 15 F-DO_STO_M Safe binary output F-DO_STO (M switching signal) for safe drive stop (STO) 21 F-SS0 +24V sensor supply for safe inputs F-DI00 and F-DI02 22 F-SS0 +24V sensor supply for safe inputs F-DI00 and F-DI02 23 F-SS1 +24V sensor supply for safe inputs F-DI01 and F-DI03 24 F-SS1 +24V sensor supply for safe inputs F-DI01 and F-DI03 25 F-SS1 +24V sensor supply for safe inputs F-DI01 and F-DI V24_O 0V24 reference potential for binary inputs/outputs 32 0V24_O 0V24 reference potential for binary inputs/outputs 33 0V24_O 0V24 reference potential for binary inputs/outputs 34 0V24_O 0V24 reference potential for binary inputs/outputs 35 0V24_O 0V24 reference potential for binary inputs/outputs DANGER! When installing and using terminal X45, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. When using PROFIsafe option S11, note permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". 50 Operating Instructions MOVIFIT FC

51 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Fieldbus-independent terminal/pin assignment PROFIBUS terminal assignments X X8 1 X X X X X X X X S2 S X31 S X35 X AXX PROFIBUS terminal No. Name Function X30 1 A_IN PROFIBUS cable A incoming 2 B_IN PROFIBUS cable B incoming 3 0V5_PB 0V5 reference potential for PROFIBUS (for measuring purposes only) X31 1 A_OUT PROFIBUS cable A outgoing 2 B_OUT PROFIBUS cable B outgoing 3 +5V_PB +5V output PROFIBUS (for measuring purposes only) Operating Instructions MOVIFIT FC 51

52 6 Electrical Installation ABOX with terminals and cable glands "MTA...-S " Pin assignment Ethernet X30 X X8 1 X X X X X X X X31 S X35 X AXX Ethernet connection connector (RJ45) No. Name Function X30 1 TX+ Transmission cable port 1 positive Ethernet port 1 2 TX Transmission cable port 1 negative 3 RX+ Receive cable port 1 positive res. On 75 ohm lead 5 res. To 75 ohm lead RX Receive cable port 1 negative res. On 75 ohm lead 8 res. On 75 ohm lead X31 1 TX+ Transmission cable port 2 positive Ethernet port 2 2 TX Transmission cable port 2 negative 3 RX+ Receive cable port 2 positive res. On 75 ohm lead 5 res. On 75 ohm lead 7 6 RX Receive cable port 2 negative 7 res. On 75 ohm lead 8 res. On 75 ohm lead 52 Operating Instructions MOVIFIT FC

53 Electrical Installation ABOX with terminals and cable glands "MTA...-S " 6 DeviceNet terminal/pin assignment X X8 X X X X X X X S X30 S X35 X50 Micro-Style-Connector AXX DeviceNet Pin no. Name Function Micro-style connector 1 DRAIN Equipotential bonding 2 V+ DeviceNet voltage supply +24V 3 V DeviceNet reference potential 0V24 4 CAND_H CAN_H data line 5 CAND_L CAN_L data line Operating Instructions MOVIFIT FC 53

54 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " 6.4 Hybrid ABOX "MTA...-S " and "MTA...-S " The following figure depicts the Hybrid ABOX "MTA...-S " and "MTA...-S ": MTA...-S MTA...-S AXX Additional installation instructions for "MTA...-S " and "MTA...-S " Permitted connection cross-section and current carrying capacity of the terminals Terminal data X1 / X20 X8 / X9 X81 / X91 / X29 Connection 0.2 mm 2 to 4 mm mm 2 to 2.5 mm mm 2 to 1.5 mm 2 cross-section (mm 2 ) Connection cross-section (AWG) Current carrying capacity (max. continuous current) Stripping length of the conductor AWG 24 to AWG 12 AWG 24 to AWG 14 AWG 24 to AWG 16 X1: 32 A X20: 16 A 24 A 16 A 10 mm 7 mm 7 mm Conductor end sleeves Use conductor end sleeves without insulating shrouds (DIN part 1, material E-CU) for terminals X1, X20, X8, and X9. 54 Operating Instructions MOVIFIT FC

55 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " 6 Terminal activation Connecting conductors with a screw driver Strip the conductor to the specified length. To open the clamping spring, firmly insert a screw driver into the activation opening and insert the conductor into the conductor opening. Remove the screw driver AXX Operating the SPEEDCON M12 plug connectors Plug the connector into the socket and secure it with half a turn. Observe the coding AXX Operating Instructions MOVIFIT FC 55

56 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Connecting the hybrid cable We recommend using the shielded and pre-fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor (see page 91). The outer shield of the hybrid cable must be connected to the metal housing of the unit using a suitable EMC cable gland. The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows: ABOX 61107AXX 56 Operating Instructions MOVIFIT FC

57 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Description of the connection technology The following figure depicts the designations and positions of the plug connectors/cable glands of the hybrid ABOX "MTA...-S " and "MTA...-S ": [1] [2] PROFIBUS X21 X22 X23 X24 X11 X19 X12 [3] X25 X26 X27 X28 [4] X14 [5] [10] X41 X42 X43 X44 X50 [6] [7] [9] [8] Ethernet DeviceNet X11 X11 [3] [3] X12 [4] X14 X14 X50 X AXX [1] M23 plug connector (12-pin) for I/O extension box [2] M12 plug connector for I/Os [3] PROFIBUS IN Ethernet port 1 DeviceNet: Micro-style connector [4] PROFIBUS OUT or terminating resistor Ethernet port 2 [5] SBus (CAN) [6] Diagnostics socket (RJ10) under the screw plug [7] PE connection [8] M20 cable glands [9] M25 cable glands [10] M12 plug connector for optional I/Os Operating Instructions MOVIFIT FC 57

58 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Terminal assignment DANGER! The maintenance switch only disconnects the integrated frequency inverter from the mains. Voltage is still present at the terminals of the MOVIFIT unit. Severe or fatal injuries from electric shock. Switch off the power to the MOVIFIT using a suitable external disconnecting device, and wait at least 1 minute before opening the wiring space. X X AXX Mains terminal (power bus) No. Name Function X1 1 PE Mains connection PE (IN) 11 PE Mains connection PE (OUT) 2 L1 Mains connection phase L1 (IN) 12 L1 Mains connection phase L1 (OUT) 3 L2 Mains connection phase L2 (IN) 13 L2 Mains connection phase L2 (OUT) 4 L3 Mains connection phase L3 (IN) 14 L3 Mains connection phase L3 (OUT) 24 V supply terminal (24 V power bus) No. Name Function X20 1 FE Functional ground (IN) 11 FE Functional ground (OUT) 2 +24V_C +24V continuous voltage supply (IN) V_C +24V continuous voltage supply (OUT) 3 0V24_C 0V24 reference potential continuous voltage (IN) 13 0V24_C 0V24 reference potential continuous voltage (OUT) 4 FE Functional ground (IN) 14 FE Functional ground (OUT) 5 +24V_S +24V supply switched (IN) V_S +24V supply switched (OUT) 6 0V24_S 0V24 reference potential switched (IN) 16 0V24_S 0V24 reference potential switched (OUT) 58 Operating Instructions MOVIFIT FC

59 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " 6 X X X8 X X X Motor connection terminal (connection via hybrid cable) No. Name Function X8 1 PE PE connection motor 2 U Output motor phase U 3 V Output motor phase V 4 W Output motor phase W 5 15 Connection for SEW brake terminal 15 (blue) 6 14 Connection for SEW brake terminal 14 (white) 7 13 Connection for SEW brake terminal 13 (red) X81 1 TF+ Connection for temperature sensor TF/TH (+) motor 2 TF Connection for temperature sensor TF/TH ( ) motor 3 DB00 Binary output "Brake released" = factory setting (switching signal 24 V) 4 0V24_C 0V24 reference potential for brake output X9 1 PE PE connection 2 Reserved 3 Reserved 4 Reserved 5 R Braking resistor connection "-R" 6 Reserved 7 +R Braking resistor connection "+R" X91 1 Reserved 2 Reserved 3 Reserved 4 Reserved DANGER! 61109AXX If binary output DB00 is used to control the brake, do not change the parameters of the binary output functions. Severe or fatal injuries. Before using the binary output for controlling the brake, check the parameter settings. Operating Instructions MOVIFIT FC 59

60 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " X X X V distributor terminal (for distributing the supply voltage(s) to the integrated frequency inverter and the option card) No. Name Function X V_C +24V supply continuous voltage (jumpered with X20/2) 2 0V24_C 0V24 reference potential continuous voltage (jumpered with X20/3) 3 +24V_S +24V supply switched (jumpered with X20/5) 4 0V24_S 0V24 reference potential switched (jumpered with X20/6) 5 +24V_P +24V supply for integrated frequency inverter, infeed V_P 6 0V24_P 0V24 reference potential for integrated frequency inverter, infeed 16 0V24_P 7 +24V_O +24V supply for option card, infeed 61110AXX 8 0V24_O 0V24 reference potential for option card, infeed 9 F-DO_STO_P In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (P switching signal) for safe disconnection of the drive (STO) 10 F-DO_STO_M In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (M switching signal) for safe disconnection of the drive (STO) DANGER! If you use the terminals X29/5, X29/6, X29/15, and X29/16 for safe disconnection, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. Observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". DANGER! When you install and use the terminals X29/9 and X29/10, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. When using PROFIsafe option S11, note permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". 60 Operating Instructions MOVIFIT FC

61 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Assignment of M12 plug connectors X21 to X28 for connecting I/Os Function level "Classic" with PROFIBUS or DeviceNet The following figure depicts M12 plug connector X21 to X28 (standard coding, female) for connecting I/Os: AXX M12 plug connector X21 to X28 for connecting I/Os No. Pin Name Function X21 1 VO24-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 (switching signal) 5 FE Functional ground X22 1 VO24-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI01 Binary input DI01 (switching signal) 5 FE Functional ground X23 1 VO24-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 (switching signal) 5 FE Functional ground X24 1 VO24-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI03 Binary input DI03 (switching signal) 5 FE Functional ground X25 1 VO24-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI04 Binary input DI04 (switching signal) 5 FE Functional ground X26 1 VO24-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI05 Binary input DI05 (switching signal) 5 FE Functional ground X27 1 VO24-IV +24V sensor supply group IV, from +24V-S 2 res. Reserved 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI06/DO00 Binary input DI060 or binary output DO00 (switching signal) 5 FE Functional ground Operating Instructions MOVIFIT FC 61

62 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " M12 plug connector X21 to X28 for connecting I/Os No. Pin Name Function X28 1 VO24-IV +24V sensor supply group IV, from +24V-S 2 res. Reserved 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI07/DO01 Binary input DI07 or binary output DO01 (switching signal) 5 FE Functional ground Function level "Technology" or "System" with PROFIBUS, DeviceNet or PROFINET function level "Classic" with PROFINET The following figure depicts M12 plug connector X21 to X28 (standard coding, female) for connecting I/Os: AXX M12 plug connector X21 to X28 for connecting I/Os No. Pin Name Function X21 1 VO24-I +24V sensor supply group I, from +24V-C 2 DI01 Binary input DI01 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 (switching signal) 5 FE Functional ground X22 1 VO24-I +24V sensor supply group I, from +24V-C 2 DI03 Binary input DI03 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 (switching signal) 5 FE Functional ground X23 1 VO24-I +24V sensor supply group I, from +24V-C 2 DI05 Binary input DI05 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI04 Binary input DI04 (switching signal) 5 FE Functional ground X24 1 VO24-II +24V sensor supply group II, from +24V-C 2 DI07 Binary input DI07 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI06 Binary input DI06 (switching signal) 5 FE Functional ground X25 1 VO24-II +24V sensor supply group II, from +24V-C 2 DI09 Binary input DI09 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI08 Binary input DI08 (switching signal) 5 FE Functional ground 62 Operating Instructions MOVIFIT FC

63 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " 6 M12 plug connector X21 to X28 for connecting I/Os No. Pin Name Function X26 1 VO24-II +24V sensor supply group II, from +24V-C 2 DI11 Binary input DI11 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI10 Binary input DI10 (switching signal) 5 FE Functional ground X27 1 VO24-IV +24V sensor supply group IV, from +24V-S 2 DI13/DO1 Binary input DI13 or binary output DO01 (switching signal) 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI12/DO0 Binary input DI12 or binary output DO00 (switching signal) 5 FE Functional ground X28 1 VO24-IV +24V sensor supply group IV, from +24V-S 2 DI15/DO3 Binary input DI15 / binary output DO3 (switching signal) 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI14/DO2 Binary input DI14 or binary output DO2 (switching signal) 5 FE Functional ground Assignment of M12 plug connectors X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11) The following figure depicts the M12 plug connector X41 to X44 (standard coding, female) for connecting optional I/Os (when using the PROFIsafe option S11): AXX M12 plug connector X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11) Connector X41 X42 X43 X44 Pin 1 F-SS0 F-SS0 Reserved Reserved Pin 2 F-DI01 F-DI03 F-DO00-M F-DO01-M Pin 3 0V24_O 0V24_O 0V24_O 0V24_O Pin 4 F-DI00 F-DI02 F-DO00-P F-DO01-P Pin 5 F-SS1 F-SS1 Reserved Reserved DANGER! When you use and install plug connectors X41 to X44, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. When using PROFIsafe option S11, observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". Operating Instructions MOVIFIT FC 63

64 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Assignment of M23 expansion plug connector X19 (alternative for standard I/Os) NOTE The M23 expansion plug connector can only be used with the following function levels: "Technology" or "System" with PROFIBUS, DeviceNet or PROFINET "Classic" with PROFINET The following figure depicts the M23 expansion plug connector (female) (alternative for standard I/Os): AXX Assignment of M23 expansion plug connector X19 (alternative for standard I/Os) No. Pin Name Function X19 1 DI01 Binary input DI01 (switching signal) 2 DI03 Binary input DI03 (switching signal) 3 DI05 Binary input DI05 (switching signal) 4 DI07 Binary input DI07 (switching signal) 5 DI09 Binary input DI09 (switching signal) 6 DI11 Binary input DI11 (switching signal) 7 DI13/DO1 Binary input DI13 or binary output DO01 (switching signal) 1) 8 DI15/DO3 Binary input DI15 or binary output DO03 (switching signal) 1) 9 0V24_C 0V24 reference potential for sensors 10 0V24_C 0V24 reference potential for sensors 11 VO24-III +24V sensor supply group III, from +24V_C 12 FE Functional ground 1) Important: The reference potential is 0V24_S. When you use the inputs DI13 and DI15 or the outputs DO01 and DO03 via the expansion connector X19, the reference potentials 0V24_C and 0V24_S must be connected with each other (e.g. via terminal X29). 64 Operating Instructions MOVIFIT FC

65 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Assignment of M12 plug connector X14 for SBus connection (CAN) NOTE The M12 plug connector X14 for SBus connection (CAN) can only be used with function level "Technology" or "System". The following figure depicts the M12 plug connector (standard coding, female) for SBus connection: M12 plug connector X14 for SBus connection (CAN) No. Pin Name Function X14 1 0V24_C 0V24 reference potential continuous voltage for peripheral devices (jumpered with X20/3) 2 +24V_C_PS +24V supply continuous voltage for peripheral devices 3 CAN_GND 0V reference potential for SBus (CAN) 4 CAN_H SBus CAN_H incoming 5 CAN_L SBus CAN_L incoming 60565AXX Operating Instructions MOVIFIT FC 65

66 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " Plug connector for fieldbus connection In conjunction with PROFIBUS The following figure depicts the M12 plug connectors X11 and X12 for PROFIBUS connection: X11 PROFIBUS IN M12 plug connector, B coding, male X12 PROFIBUS OUT M12 plug connector, B coding, female AXX 60567AXX M12 plug connectors X11 and X12 for fieldbus connection X11 PROFIBUS IN X12 PROFIBUS OUT Pin Name Function Name Function 1 n.c. +5V_PB +5V output PROFIBUS (for measuring purposes only) 2 A_IN PROFIBUS cable A incoming A_OUT PROFIBUS cable A outgoing 3 n.c. 0V5_PB 0V5 reference potential for PROFIBUS (for measuring purposes only) 4 B_IN PROFIBUS cable B incoming B_OUT PROFIBUS cable B outgoing 5 FE Functional ground FE Functional ground 66 Operating Instructions MOVIFIT FC

67 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " 6 In conjunction with Ethernet The following figure depicts the AIDA plug connectors X11 and X12 for Ethernet connection: X11 Ethernet port 1 AIDA plug connector X12 Ethernet port 2 AIDA plug connector AXX 60607AXX AIDA plug connectors X11 and X12 for Ethernet X11 Ethernet port 1 X12 Ethernet port 2 Pin Name Function Name Function 1 TX+ Transmission cable port 1 positive 2 TX Transmission cable port 1 negative 3 RX+ Receive cable port 1 positive TX+ TX Transmission cable port 2 positive Transmission cable port 2 negative RX+ Receive cable port 2 positive 4 res. On 75 ohm lead res. On 75 ohm lead 5 res. On 75 ohm lead res. On 75 ohm lead 6 RX Receive cable port 1 negative RX Receive cable port 2 negative 7 res. On 75 ohm lead res. On 75 ohm lead 8 res. On 75 ohm lead res. On 75 ohm lead In conjunction with DeviceNet The following figure depicts the X11 micro-style connector (M12, standard coding, male) for DeviceNet connection: AXX DeviceNet micro-style connector Pin no. Name Function X11 1 DRAIN Equipotential bonding 2 V+ DeviceNet voltage supply +24V 3 V DeviceNet reference potential 0V24 4 CAND_H CAN_H data line 5 CAND_L CAN_L data line Operating Instructions MOVIFIT FC 67

68 6 Electrical Installation Hybrid ABOX "MTA...-S " and "MTA...-S " X50 diagnostic interface (RJ10 socket) The following figure depicts the X50 diagnostic interface: AXX Diagnostics (RJ10 socket) No. Name Function X V 5V supply 2 RS+ RS485 diagnostic interface 3 RS RS485 diagnostic interface 4 0V5 0V reference potential for RS Operating Instructions MOVIFIT FC

69 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " HanModular ABOX "MTA...-H " and "MTA...-H " The following figure depicts the HanModular ABOX "MTA...-H " and "MTA...- H ": MTA...-H MTA...-H AXX Operating Instructions MOVIFIT FC 69

70 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Description of the connection technology The following figure depicts the designations and position of the plug connectors/cable glands of the HanModular ABOX "MTA...-H " and "MTA -H ": [1] [2] PROFIBUS X21 X22 X23 X24 X19 X14 [3] X25 X26 X27 X28 X11 [4] [12] X41 X42 X43 X44 X12 [5] X1 X8 X9 X6 X50 [11] [10] [9] [8] [7] [6] Profinet DeviceNet X19 X14 X19 X14 X11 X12 [4] [5] X11 [4] X50 X AXX [1] M12 plug connector for I/Os [2] M23 plug connector (12-pin) for I/O extension box [3] SBus (CAN) [4] PROFIBUS IN Ethernet port 1 DeviceNet: micro-style connector [5] PROFIBUS OUT or terminating resistor Ethernet port 2 [6] Diagnostics socket (RJ10) under the fitting [7] HAN Q 5/0 plug connector for external braking resistor [8] Reserved HanModular plug connector [9] HanModular plug connector for motor connection [10] HanModular plug connector for power connection [11] PE connection [12] M12 plug connector for optional I/Os 70 Operating Instructions MOVIFIT FC

71 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of power bus plug connector X1 The following figure depicts the X1 power bus plug connector (HanModular with 2 module pin elements, male): a b 60486AXX X1 power bus plug connector Module Pin Assignment Module a Han CC protected Module b Han EE a.1 Mains phase L1 a.2 Mains phase L2 a.3 Mains phase L3 a.4 n.c. b.1 +24V-C b.2 n.c. b.3 n.c. b.4 +24V-S b.5 0V24-C b.6 n.c. b.7 n.c. b.8 0V24-S Grounding pins PE PE / housing DANGER! The maintenance switch only disconnects the integrated frequency inverter from the mains. Voltage is still present on the plug connector X1 of the MOVIFIT. Severe or fatal injuries from electric shock. Switch off the power to the MOVIFIT using a suitable external disconnecting device before touching the plug connector contacts. Operating Instructions MOVIFIT FC 71

72 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of plug connector X8 for motor connection The following figure depicts the X4 plug connector for motor connection (HanModular Compact with Han EE module, socket insert, female): AXX Pin X8 Meaning 1 TF+ Temperature sensor 2 13 SEW motor brake, terminal 13 3 U Motor phase U 4 W Motor phase W 5 TF Temperature sensor 6 14 SEW motor brake, terminal SEW motor brake, terminal 15 8 V Motor phase V PE PE PE / housing NOTE We recommend using the shielded and pre-fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor with Harting plug connectors (see page 91). 72 Operating Instructions MOVIFIT FC

73 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of plug connector X6 for motor connection of an external braking resistor The following figure depicts the X6 plug connector for connecting an external braking resistor (Han Q5/0, socket insert, female): PE AXX X6 Pin Assignment 1 n.c. 2 n.c. 3 +R 4 n.c. 5 R PE PE / housing Operating Instructions MOVIFIT FC 73

74 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of terminal X29 for distributing the supply voltage(s) to the integrated frequency inverter and the option card X AXX 24 V distributor terminal (for distributing the supply voltage(s) to the integrated frequency inverter and the option card) No. Name Function X V_C +24V supply continuous voltage (jumpered with X20/2) 2 0V24_C 0V24 reference potential continuous voltage (jumpered with X20/3) 3 +24V_S +24V supply switched (jumpered with X20/5) 4 0V24_S 0V24 reference potential switched (jumpered with X20/6) 5 +24V_P +24V supply for integrated frequency inverter, supply V_P 6 0V24_P 0V24 reference potential for integrated frequency inverter, infeed 16 0V24_P 7 +24V_O +24V supply for option card, infeed 8 0V24_O 0V24 reference potential for option card, supply 9 F-DO_STO_P In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (P switching signal) for safe disconnection of the drive (STO) 10 F-DO_STO_M In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (M switching signal) for safe disconnection of the drive (STO) DANGER! If you use the terminals X29/5, X29/6, X29/15, and X29/16 for safe disconnection, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. Observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". DANGER! When you install and use the terminals X29/9 and X29/10, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injury. When using PROFIsafe option S11, observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". 74 Operating Instructions MOVIFIT FC

75 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of M12 plug connectors X21 to X28 for connecting I/Os Function level "Classic" with PROFIBUS or DeviceNet The following figure depicts the M12 plug connector (standard coding, female) for connecting I/Os: AXX Assignment of M12 plug connectors X21 to X28 for connecting I/Os No. Pin Name Function X21 1 V024-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 (switching signal) 5 FE Functional ground X22 1 V024-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI01 Binary input DI01 (switching signal) 5 FE Functional ground X23 1 V024-I +24V sensor supply group I, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 (switching signal) 5 FE Functional ground X24 1 V024-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI03 Binary input DI03 (switching signal) 5 FE Functional ground X25 1 V024-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI04 Binary input DI04 (switching signal) 5 FE Functional ground X26 1 V024-II +24V sensor supply group II, from +24V-C 2 res. Reserved 3 0V24_C 0V24 reference potential for sensors 4 DI05 Binary input DI05 (switching signal) 5 FE Functional ground X27 1 V024-IV +24V sensor supply group IV, from +24V-S 2 res. Reserved 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI06/DO00 Binary input DI06 or binary output DO00 (switching signal) 5 FE Functional ground Operating Instructions MOVIFIT FC 75

76 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of M12 plug connectors X21 to X28 for connecting I/Os No. Pin Name Function X28 1 V024-IV +24V sensor supply group IV, from +24V-S 2 res. Reserved 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI07/DO01 Binary input DI07 or binary output DO01 (switching signal) 5 FE Functional ground Function level "Technology" or "System" with PROFIBUS, DeviceNet or PROFINET function level "Classic" with PROFINET The following figure depicts the M12 plug connector (standard coding, female) for connecting I/Os: AXX Assignment of M12 plug connectors X21 to X28 for connecting I/Os No. Pin Name Function X21 1 V024-I +24V sensor supply group I, from +24V-C 2 DI01 Binary input DI01 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI00 Binary input DI00 (switching signal) 5 FE Functional ground X22 1 V024-I +24V sensor supply group I, from +24V-C 2 DI03 Binary input DI03 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI02 Binary input DI02 (switching signal) 5 FE Functional ground X23 1 V024-I +24V sensor supply group I, from +24V-C 2 DI05 Binary input DI05 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI04 Binary input DI04 (switching signal) 5 FE Functional ground X24 1 V024-II +24V sensor supply group II, from +24V-C 2 DI07 Binary input DI07 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI06 Binary input DI06 (switching signal) 5 FE Functional ground X25 1 V024-II +24V sensor supply group II, from +24V-C 2 DI09 Binary input DI09 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI08 Binary input DI08 (switching signal) 5 FE Functional ground 76 Operating Instructions MOVIFIT FC

77 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " 6 Assignment of M12 plug connectors X21 to X28 for connecting I/Os No. Pin Name Function X26 1 V024-II +24V sensor supply group II, from +24V-C 2 DI11 Binary input DI11 (switching signal) 3 0V24_C 0V24 reference potential for sensors 4 DI10 Binary input DI10 (switching signal) 5 FE Functional ground X27 1 V024-IV +24V sensor supply group IV, from +24V-S 2 DI13/DO01 Binary input DI13 or binary output DO01 (switching signal) 3 0V24_S 0V24 reference potential for actuators or sensors group IV 4 DI12/DO00 Binary input DI12 or binary output DO00 (switching signal) 5 FE Functional ground X28 1 V024-IV +24V sensor supply group IV, from +24V-S 2 DI15/DO3 Binary input DI15 and binary output DO3 (switching signal) 3 0V24_S 0V24 reference potential for actuators and sensors group IV 4 DI14/DO2 Binary input DI14 and binary output DO2 (switching signal) 5 FE Functional ground Assignment of M12 plug connectors X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11) The following figure depicts the M12 plug connector X41 to X44 (standard coding, female) for connecting optional I/Os (when using the PROFIsafe option S11): AXX M12 plug connector X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11) Connector X41 X42 X43 X44 Pin 1 F-SS0 F-SS0 Reserved Reserved Pin 2 F-DI01 F-DI03 F-DO00-M F-DO01-M Pin 3 0V24_O 0V24_O 0V24_O 0V24_O Pin 4 F-DI00 F-DI02 F-DO00-P F-DO01-P Pin 5 F-SS1 F-SS1 Reserved Reserved DANGER! When you install and use plug connectors X41 to X44, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. When using PROFIsafe option S11, observe the permissible wiring diagrams and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". Operating Instructions MOVIFIT FC 77

78 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of M23 expansion plug connector X19 (alternative for standard I/Os) The following figure depicts the M23 expansion plug connector (female) (alternative for standard I/Os): NOTE The M23 expansion plug connector can only be used with the following function levels: "Technology" or "System" with PROFIBUS, DeviceNet or PROFINET "Classic" with PROFINET AXX No. Pin Name Function X19 1 DI01 Binary input DI01 (switching signal) 2 DI03 Binary input DI03 (switching signal) 3 DI05 Binary input DI05 (switching signal) 4 DI07 Binary input DI07 (switching signal) 5 DI09 Binary input DI09 (switching signal) 6 DI11 Binary input DI11 (switching signal) 7 DI13/DO01 Binary input DI13 or binary output DO01 (switching signal) 1) 8 DI15/DO03 Binary input DI15 or binary output DO03 (switching signal) 1) 9 0V24_C 0V24 reference potential for sensors 10 0V24_C 0V24 reference potential for sensors 11 V024-III +24V sensor supply group III, from +24V_C 12 FE Functional ground 1) Important: The reference potential is 0V24_S. When you use the inputs DI13 and DI15 or the outputs DO01 and DO03 via the X19 expansion connector, the reference potentials 0V24_C and 0V24_S must be connected with each other (e.g. via terminal X29). 78 Operating Instructions MOVIFIT FC

79 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of M12 plug connector X14 for SBus connection (CAN) NOTE The M12 plug connector X14 for SBus connection (CAN) can only be used with the function level "Technology" or "System". The following figure depicts the M12 plug connector (standard coding, female) for SBus connection: AXX M12 plug connector X14 for SBus connection (CAN) No. Pin Name Function X14 1 0V24_C 0V24 reference potential continuous voltage for peripheral devices (jumpered with X20/3) 2 +24V_C_PS +24V supply continuous voltage for peripheral devices 3 CAN_GND 0V reference potential for SBus (CAN) 4 CAN_H SBus CAN_H incoming 5 CAN_L SBus CAN_L incoming Operating Instructions MOVIFIT FC 79

80 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of plug connector for fieldbus connection In conjunction with PROFIBUS The following figure depicts the M12 plug connectors X11 and X12 for PROFIBUS connection: X11 PROFIBUS IN M12 plug connector, B coding, male X12 PROFIBUS OUT M12 plug connector, B coding, female AXX 60567AXX M12 plug connectors X11 and X12 for fieldbus connection X11 PROFIBUS IN (male B-coded) X12 PROFIBUS OUT (female B-coded) Pin Name Function Name Function 1 n.c. +5V_PB +5V output PROFIBUS (for measuring purposes only) 2 A_IN PROFIBUS cable A incoming A_OUT PROFIBUS cable A outgoing 3 n.c. 0V5_PB 0V5 reference potential for PROFIBUS (for measuring purposes only) 4 B_IN PROFIBUS cable B incoming B_OUT PROFIBUS cable B outgoing 5 FE Functional ground FE Functional ground 80 Operating Instructions MOVIFIT FC

81 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " 6 In conjunction with Ethernet The following figure depicts the AIDA plug connectors X11 and X12 for Ethernet connection: X11 Ethernet port 1 AIDA plug connector X12 Ethernet port 2 AIDA plug connector AXX 60607AXX AIDA plug connectors X11 and X12 for Ethernet X11 Ethernet port 1 X12 Ethernet port 2 Pin Name Function Name Function 1 TX+ Transmission cable port 1 positive 2 TX Transmission cable port 1 negative 3 RX+ Receive cable port 1 positive TX+ TX Transmission cable port 2 positive Transmission cable port 2 negative RX+ Receive cable port 2 positive 4 res. On 75 ohm lead res. On 75 ohm lead 5 res. On 75 ohm lead res. On 75 ohm lead 6 RX Receive cable port 1 negative RX Receive cable port 2 negative 7 res. On 75 ohm lead res. On 75 ohm lead 8 res. On 75 ohm lead res. On 75 ohm lead In conjunction with DeviceNet The following figure depicts the X11 micro-style connector (M12, standard coding, male) for DeviceNet connection: AXX DeviceNet micro-style connector Pin no. Name Function X11 1 DRAIN Equipotential bonding 2 V+ DeviceNet voltage supply +24V 3 V DeviceNet reference potential 0V24 4 CAND_H CAN_H data line 5 CAND_L CAN_L data line Operating Instructions MOVIFIT FC 81

82 6 Electrical Installation HanModular ABOX "MTA...-H " and "MTA...-H " X50 diagnostic interface (RJ10 socket) The following figure depicts the X50 diagnostic interface: AXX Diagnostics (RJ10 socket) No. Name Function X V 5 V supply 2 RS+ RS485 diagnostic interface 3 RS RS485 diagnostic interface 4 0V5 0V reference potential for RS Operating Instructions MOVIFIT FC

83 Electrical Installation Power bus connection examples Power bus connection examples Power bus in conjunction with terminal connection NOTE The examples are valid for the following connection boxes: ABOX with terminals and cable glands "MTA...-S " Hybrid ABOX "MTA...-S " and "MTA...-S " Connection example with a common 24 V voltage circuit The following figure shows a sample connection for the power bus with a common 24 V voltage circuit for the sensor/actuator supply. The integrated frequency inverter is, for example, supplied by the voltage 24V-C: L3 L2 L1 PE L3 L2 L1 PE X PE L1 L2 L3 PE L1 L2 L3 MOVIFIT -FC X [1] X FE +24V 0V24V FE +24V 0V24V 61112AXX [1] Example for integrated frequency inverter supplied by 24V-C Operating Instructions MOVIFIT FC 83

84 6 Electrical Installation Power bus connection examples Connection example with two separate 24 V voltage circuits The following figure shows a sample connection for the power bus with two separate 24 V voltage circuits for the sensor/actuator supply. The integrated frequency inverter is, for example, supplied by the voltage 24V-C: L3 L2 L1 PE L3 L2 L1 PE X PE L1 L2 L3 PE L1 L2 L3 MOVIFIT -FC X [1] X FE +24V_C 0V24V_C FE +24V_S 0V24V_S FE +24V_C 0V24V_C FE +24V_S 0V24V_S 61113AXX [1] Example for integrated frequency inverter supplied by 24V-C 84 Operating Instructions MOVIFIT FC

85 Electrical Installation Power bus connection examples Power bus in conjunction with HANmodular plug connector NOTE This example is valid for the following connection box: HanModular ABOX "MTA...-H " and "MTA...-H " Power distribution and cable protection It is recommended that you use HARTING Power S products for power bus project planning. Two cables of max. 6 mm 2 can be routed in the AC 400 V 50/60Hz and DC 24 V supply cable. The spur lines that lead to the MOVIFIT have a cross-section of 4 mm 2 and are a maximum of 1.5 m long. Power S products are available from Harting with part number AXX Inverter supply The following figure shows an example of the wiring of the X29 terminal for supplying the integrated frequency inverter from 24V-C: X AXX Operating Instructions MOVIFIT FC 85

86 6 Electrical Installation Fieldbus systems connection examples 6.7 Fieldbus systems connection examples PROFIBUS Via terminals NOTE The example is valid for the following connection box: ABOX with terminals and cable glands "MTA...-S " The following illustration shows the PROFIBUS connection via terminals: If MOVIFIT is located at the end of a PROFIBUS segment, it can only be connected to the PROFIBUS mains by the incoming PROFIBUS cable. To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS segment must be terminated at the first and last physical stations with bus terminating resistors. The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch. MOVIFIT [1] S1 MOVIFIT [1] S1 MOVIFIT [1] ON S1 IN X30 A_IN B_IN IN X30 A_IN B_IN IN X30 A_IN B_IN OUT X31 X31 X31 A_OUT OUT A_OUT OUT A_OUT B_OUT B_OUT B_OUT A B PROFIBUS DP PROFIBUS DP PROFIBUS DP [2] [2] [2] [2] [2] 60752AXX [1] DIP S1 switch for bus termination [2] Shield plate, see page Operating Instructions MOVIFIT FC

87 Electrical Installation Fieldbus systems connection examples 6 Via M12 plug connectors NOTE The example is valid for the following connection boxes: Hybrid ABOX "MTA...-S " and "MTA...-S " HanModular ABOX "MTA...-H " and "MTA...-H " The following figure shows the basic connection topology for PROFIBUS using M12 plug connectors (the example depicts a HanModular ABOX ): For the PROFIBUS connection, the connection boxes have M12 plug connectors. They comply with the recommendations of PROFIBUS directive No "Connection technology for Profibus." To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS segment must be terminated at the first and last physical stations with bus terminating resistors. A plug-in bus terminator (M12) should be used for the last station in place of the outgoing bus connection. MOVIFIT MOVIFIT MOVIFIT [1] PROFIBUS DP MOVIFIT MOVIFIT MOVIFIT [1] 60801AXX [1] Bus terminating resistor Operating Instructions MOVIFIT FC 87

88 6 Electrical Installation Fieldbus systems connection examples PROFINET NOTE The example is valid for the following connection boxes: ABOX with terminals and cable glands "MTA...-S " Hybrid ABOX "MTA...-S " and "MTA...-S " HanModular ABOX "MTA...-H " and "MTA...-H " The following figure shows the basic connection topology for PROFINET using RJ-45 or AIDA plug connectors (in the example, a Hybrid ABOX is depicted): MOVIFIT MOVIFIT MOVIFIT PROFINET MOVIFIT MOVIFIT MOVIFIT 60802AXX 88 Operating Instructions MOVIFIT FC

89 Electrical Installation Fieldbus systems connection examples DeviceNet NOTE The example is valid for the following connection boxes: ABOX with terminals and cable glands "MTA...-S " Hybrid ABOX "MTA...-S " and "MTA...-S " HanModular ABOX "MTA...-H " and "MTA...-H " The following figure shows the basic connection topology for DeviceNet using a microstyle connector (in the example, an ABOX with terminals and cable glands is depicted): The connection can take place via a multiport or T connector. Observe wiring instructions compliant with DeviceNet specification 2.0. The DeviceNet segment must be terminated using bus terminating resistors at the first and last physical station to prevent malfunctions in the bus system due to reflections, etc. Use external bus terminating resistors. MOVIFIT MOVIFIT MOVIFIT [1] MOVIFIT MOVIFIT MOVIFIT [3] [2] [2] [2] [1] 60717AXX [1] Bus terminating resistor 120 Ê [2] T connector [3] Multiport Operating Instructions MOVIFIT FC 89

90 6 Electrical Installation PC connection 6.8 PC connection Diagnostic interface MOVIFIT devices have an X50 (RJ10 plug connector) diagnostic interface for startup, parameter setting, and service. MTA...-S MTA...-S MTA...-S MTA...-H MTA...-H X50 X50 X AXX NOTE Depending on the function level being used, different functions are available. These are described in the corresponding manuals. Manual for MOVIFIT function level "Classic" Manual for MOVIFIT function level "Technology" Manual for MOVIFIT function level "System" Interface adapter The diagnostic interface can be connected to a PC using one of the following options: UWS21B with serial interface RS-232, part number USB11A with USB interface, part number PC MOVIFIT DI03 DI02 DI01 DI00 BUS-F SYS-F DI07/DO01 DI06/DO00 DI05 DI04 RUN-PS RUN 24V-S 24V-C RS-232 UWS21B RJ10 RS485 USB USB11A RS485 RJ10 Scope of delivery: Interface adapter Cable with RJ10 plug connector Interface cable RS-232 (UWS21B) or USB (USB11A) 59730AXX 90 Operating Instructions MOVIFIT FC

91 Electrical Installation Hybrid cable Hybrid cable Overview Hybrid cables are available for connecting MOVIFIT FC and motors. The following table gives an overview of the available hybrid cables: MOVIFIT Hybrid cable Length Cable type MOVIFIT FC (ABOX "MTA...-S " with cable glands and fittings) Part number DT71-90 (star): Part number DT71-90 (delta): Part number DV100 (star): Part number DV100 (delta): Drive Variable A Motor with ISU4 plug connector Part number: Variable A Motor with ASB4 plug connector Part number: Variable A Motor with AMB4 plug connector Part number: Variable A Motor with APG4 plug connector Part number: Variable A Motor with cable glands Part number: (hybrid cable roll) 30 m A Motor with cable glands Part number: (hybrid cable roll) 100 m A Motor with cable glands Part number: (cable roll) 30 m External braking resistor Operating Instructions MOVIFIT FC 91

92 6 Electrical Installation Hybrid cable MOVIFIT Hybrid cable Length Cable type MOVIFIT FC (Hybrid ABOX "MTA...-S " and "MTA...-S ") Part number DT71-90 (star): Part number DT71-90 (delta): Part number DV100 (star): Part number DV100 (delta): Drive Variable A Motor with ISU4 plug connector Part number: Variable A Motor with ASB4 plug connector Part number: Variable A Motor with AMB4 plug connector Part number: Variable A Motor with APG4 plug connector Part number: Variable A Motor with cable glands Part number: (hybrid cable roll) 30 m A Motor with cable glands Part number: (hybrid cable roll) 100 m A Motor with cable glands Part number: (cable roll) 30 m External braking resistor 92 Operating Instructions MOVIFIT FC

93 Electrical Installation Hybrid cable 6 MOVIFIT Hybrid cable Length Cable type MOVIFIT FC HanModular ABOX "MTA...-H " and "MTA...-H " Drive Part number Variable A Motor with ASB4 plug connector Part number Variable A Motor with AMB4 plug connector Part number Variable A Motor with APG4 plug connector Operating Instructions MOVIFIT FC 93

94 6 Electrical Installation Hybrid cable Hybrid cable connection With open The table shows the assignment of the following hybrid cables: cable end (MOVIFIT Part number , , , side) and plug , , , connector Part number (motor side) Part number Part number MOVIFIT FC connecting terminal Hybrid cable Color coding/marking X8/1 Green/yellow X8/2 Black/U1 X8/3 Black/V1 X8/4 Black/W1 X8/5 Blue/15 X8/6 White/14 X8/7 Red/13 X81/1 Black/1 X81/2 Black/2 The inner shield is applied across a shield plate Shield end and the overall shield is applied with a EMC cable gland on the housing of the MOVIFIT ABOX (see page 42) 94 Operating Instructions MOVIFIT FC

95 Electrical Installation Hybrid cable 6 With open cable end (MOVIFIT and motor side) The table shows the assignment of the following hybrid cables: Part number Part number Part number MOVIFIT FC connecting terminal Hybrid cable Connecting terminal Color coding/marking Motor X8/1 Green/yellow PE terminal X8/2 Black/U1 U1 X8/3 Black/V1 V1 X8/4 Black/W1 W1 X8/5 Blue/15 5a X8/6 White/14 3a X8/7 Red/13 4a X81/1 Black/1 1a X81/2 Black/2 2a The inner shield is applied across a shield plate and the overall shield is applied with a EMC cable gland on the housing of the MOVIFIT ABOX (see page 42) Shield end The inner shield is applied using the PE terminal and the overall shield with an EMC cable gland on the motor housing. Operating Instructions MOVIFIT FC 95

96 7 I 0 Startup Startup instructions 7 Startup 7.1 Startup instructions DANGER! You must disconnect the MOVIFIT EBOX from the mains before removal/installation. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. Severe or fatal injuries from electric shock. Disconnect the MOVIFIT from the mains using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply. Then wait at least one minute. WARNING! The surfaces of the MOVIFIT and the external options, for example, the braking resistor, can reach high temperatures during operation. Risk of burn Touch the MOVIFIT and the external options only when they have sufficiently cooled. STOP! Never remove the MOVIFIT FC EBOX during operation. Doing so can lead to dangerous electric arcs forming between the EBOX and the ABOX, which can cause irreparable damage to the unit (risk of fire, irreparable contacts). Deactivating the mains phase failure check (parameter 522) in unfavorable operating conditions can damage the unit. 96 Operating Instructions MOVIFIT FC

97 Startup Startup instructions I Wiring notes for connecting the motor The motor phases U, V, W must be connected correctly in accordance with the motor connection terminals in MOVIFIT. This ensures that the motor rotates in the correct direction. The motor and temperature sensors must be connected to terminals X8 and X81. DANGER! Incorrect connection will cause incorrect motor rotation and/or uncontrolled motor startup. Severe or fatal injuries. Check the wiring before starting the motor Wiring notes for brakes If SEW motors with brakes are used, the brake can be connected to the terminals provided in MOVIFIT for the SEW brake without any further measures (do not use a brake rectifier). The digital output DB00 on MOVIFIT is available for operating non-sew motors with a brake. These outputs can be used to control non-sew brake(s) using appropriate additional measures (e.g. brake rectifier). DANGER! If binary output DB00 is used to control the brake, do not change the parameters of the binary output function. Severe or fatal injuries. Before using the binary output for controlling the brake, check the parameter setting. Operating Instructions MOVIFIT FC 97

98 7 I 0 Startup Startup procedure for MOVIFIT FC 7.2 Startup procedure for MOVIFIT FC The following section describes how to startup MOVIFIT FC. Depending on the MOVIFIT function level, note additional documentation for field bus configuration and advanced startup/parameter setting. The following tables provide an overview of MOVIFIT FC startup and refer to additional publications: Motor MOVIFIT FC Parameter setting Fieldbus configuration AEN Function level 1. Motor startup 2. MOVIFIT FC startup 3. Parameter setting 1) 4. Fieldbus configuration Classic Technology System Please observe the operating instructions "DR/DT/DV AC Motors, CT/CV Asynchronous Servomotors." Startup notes, see page 96 Startup MOVIFIT FC, see page 99 Startup MOVIFIT frequency inverter, see page 103 Manual "MOVIFIT Function Level Classic" Manual "MOVIFIT Function Level Technology" Manual "Configuration and Diagnostic Tool MOVIVISION " Manual "MOVIFIT Function Level System" 1) You only have to set parameters when the "Expert" mode is activated. Also available for "Technology" function level: 5. Programming and using drive applications Manual "MOVI-PLC Programming in the PLC Editor" Manual "MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI-PLC " DANGER! If you are using applications with safe disconnection, you must additionally observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. Observe additional startup instructions and safety conditions in the SEW publication "Safe Disconnection for MOVIFIT ". 98 Operating Instructions MOVIFIT FC

99 Startup Startup MOVIFIT I Startup MOVIFIT Startup in conjunction with PROFIBUS 1. Check correct connection of MOVIFIT. 2. Set the PROFIBUS address using DIP switch S2 (Æ page 13) on the MOVIFIT ABOX. Use DIP switches 1 to 7 to set the PROFIBUS address. S2 ON [2] 2 6 x 0 = x 0 = x 1 = x 0 = x 0 = x 0 = x 1 = 1 17 [1] 57952AXX [1] Example: Address 17 [2] Switch 8 = reserved Addresses 1 to 125: valid addresses Addresses 0, 126, 127: are not supported The following table uses address 17 as an example to show how to determine the DIP switch settings for any bus address: Calculation Remainder DIP switch setting Significance 17 / 2 = 8 1 DIP 1 = ON 1 8 / 2 = 4 0 DIP 2 = OFF 2 4 / 2 = 2 0 DIP 3 = OFF 4 2 / 2 = 1 0 DIP 4 = OFF 8 1 / 2 = 0 1 DIP 5 = ON 16 0 / 2 = 0 0 DIP 6 = OFF 32 0 / 2 = 0 0 DIP 7 = OFF Connect MOVIFIT bus terminating resistors at last bus station. If MOVIFIT is located at the end of a PROFIBUS segment, it can only be connected to the PROFIBUS mains by the incoming PROFIBUS cable. To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations. NOTE The PROFIBUS is not interrupted when you remove the EBOX (electronics unit) from the ABOX (connection unit). Operating Instructions MOVIFIT FC 99

100 7 I 0 Startup Startup MOVIFIT 4. To start up the MOVIFIT frequency inverter, see the section "Startup MOVIFIT Frequency Inverter" on page Mount MOVIFIT EBOX on the ABOX and connect. 6. Switch on supply voltage(s) 24V-C and 24V-S. The associated control LEDs should now light up green. Bus termination The bus terminating resistors are already installed in the MOVIFIT ABOX (only for ABOX with terminals and cable glands "MTA...-S ") and can be activated using the S1 switch (Æ page 13 and following). See the following table: Bus termination ON = on S1 Bus termination OFF = off (factory setting) S1 ON ON The following table shows the operating principle of the bus termination switch: Bus termination switch S1 Bus termination ON = on Bus termination OFF = off Switch Bus termination ON Switch Bus termination ON OFF OFF Incoming cable Outgoing cable Incoming cable Outgoing cable 57271AEN 57272AEN NOTE When using Hybrid ABOX "MTA...-S " or "MTA...-S " or HanModular ABOX "MTA...-H " or "MTA...-H " please note: In contrast to the version with terminals, these connection boxes require a plug-in bus terminator (M12) at the last station instead of the outgoing bus connection. 100 Operating Instructions MOVIFIT FC

101 Startup Startup MOVIFIT I Startup in conjunction with PROFINET 1. Check that MOVIFIT is connected correctly. NOTE In conjunction with PROFINET, you do not have to make any settings on the MOVIFIT for fieldbus startup. The entire fieldbus startup is carried out via Software Tools and is described in the applicable manuals: Manual for MOVIFIT function level "Classic" Manual for MOVIFIT function level "Technology" 2. To start up the MOVIFIT frequency inverter, see the section "Startup MOVIFIT Frequency Inverter" on page Mount MOVIFIT EBOX on the ABOX and connect. 4. Switch on supply voltage(s) 24V-C and 24V-S. The associated control LEDs should now light up green. Operating Instructions MOVIFIT FC 101

102 7 I 0 Startup Startup MOVIFIT Startup in conjunction with DeviceNet 1. Check that MOVIFIT is connected correctly. 2. Set the DeviceNet address DIP switch S2 on the MOVIFIT (ABOX). 3. Set baud rate with DIP switch S2 on the MOVIFIT (ABOX). 4. To start up the MOVIFIT frequency inverter, see the section "Startup MOVIFIT Frequency Inverter" on page Mount MOVIFIT EBOX on the ABOX and connect. 6. Switch on supply voltage(s) 24V-C and 24V-S. The associated control LEDs should now light up green. Set DeviceNet address (MAC ID) and baud rate The DeviceNet address is set using DIP switches S2/1 to S2/6. The baud rate is set using DIP switches S2/7 and S2/8. S2 ON x 1 = 2 20 x 0 = x 0 = 0 24 x 0 = 0 23 x 1 = 8 22 x 0 = 0 21 x 0 = 0 20 x 1 = 1 9 [1] [2] 61441AXX [1] Baud rate setting [2] DeviceNet address setting The following table uses address 9 as an example to show how to determine the DIP switch settings for any bus address. Calculation Remainder DIP switch setting Significance 9/2 = 4 1 DIP S2/1 = ON 1 4/2 = 2 0 DIP S2/2 = OFF 2 2/2 = 1 0 DIP S2/3 = OFF 4 1/2 = 0 1 DIP S2/4 = ON 8 0/2 = 0 0 DIP S2/5 = OFF 16 0/2 = 0 0 DIP S2/6 = OFF 32 The following table shows how to set the baud rate using DIP switches S2/7 and S2/8: Baud rate Value DIP S2/7 DIP S2/8 125 kbaud 0 OFF OFF 250 kbaud 1 ON OFF 500 kbaud 2 OFF ON (Reserved) 3 ON ON 102 Operating Instructions MOVIFIT FC

103 Startup Startup MOVIFIT frequency inverter I Startup MOVIFIT frequency inverter Startup mode You can use one of the following startup modes to start up the MOVIFIT frequency inverter: MOVIFIT FC can be put into operation quickly and easily in "Easy" mode using DIP switch S10 (Æ page 12). To operate the unit in "Expert" mode, set DIP switch S10/1 to ON. This mode includes additional parameters. The parameters can be adjusted to suit the application using the "MOVITOOLS MotionStudio" software tool (function levels "Classic" and "Technology"). NOTE Important: When you are using the "System" function level (MOVIVISION ), you must activate "Expert" mode (switch S10/1 = ON). Once you have activated "Expert" mode, the position of the DIP switches S10/2 to S10/6 remains in effect until one of the parameters assigned to the DIP switch setting is changed or the factory settings are activated. A unit DIP switch that is changed after Expert mode has been activated will no longer be evaluated Startup in "Easy" mode 1. Set DIP switch S10/1 (Æ Page 12) to "OFF" (activate "Easy" mode). S10 ON AXX 2. Set the unit parameters using DIP switches S10/2 to S10/6 (see section "Description of DIP switches S10/2 to S10/6"). You can now startup the following motors directly without creating any further settings: MOVIFIT Assigned motor S10/5 = OFF S10/5 = ON Õ (S10/4 = OFF) Ö (S10/4 = ON) Õ (S10/4 = OFF) Ö (S10/4 = ON) MTF03 DT71D4 DR63L4 DR63L4 MTF05 DT80K4 DT71D4 DT71D4 DR63L4 MTF07 DT80N4 DT80K4 DT80K4 DT71D4 MTF11 DT90S4 DT80N4 DT80N4 DT80K4 MTF15 DT90L4 DT90S4 DT90S4 DT80N4 MTF22 DV100M4 DT90L4 DT90L4 DT90S4 MTF30 DV100L4 DV100M4 DV100M4 DT90L4 MTF40 DV112M4 DV100L4 DV100L4 DV100M4 Operating Instructions MOVIFIT FC 103

104 7 I 0 Startup Startup MOVIFIT frequency inverter Description of DIP switches S10/2 to S10/6 In Easy mode, the unit parameters are set using the DIP switches S10/2 to S10/6. The following section describes the setting options: S10 ON S AXX Meaning Startup mode Operating mode Motor type Motor connection type Motor power Hoist ON Expert mode V/f SEW DZ motor 1) Delta One power rating lower VFC/Hoist OFF Easy mode VFC operation (only for 4-pole SEW motors) IEC motor Star Adjusted S10/2 active 1) Only available in Brazil STOP! Activate DIP switches only with suitable tools; e.g. slotted screwdrivers with a blade width < 3 mm. The force with which you move a DIP switch may not exceed a maximum of 5 N. DIP switch S10/2 Control mode DIP switch S1/2 = OFF: VFC operation for 4-pole motors DIP switch S1/2 = ON: V/f operation for other motors DIP switch S10/3 Motor type For IEC and NEMA motors, DIP switch S10/3 must always be set to OFF. For DZ motors with rated voltages of 220/380 V, 60 Hz (only available in Brazil), DIP switch S10/3 must be set to ON. DIP switch S10/4 Motor connection type DIP switch S10/4 = OFF: Choose this setting when you want to operate the motor in star connection. DIP switch S10/4 = ON: Choose this setting when you want to operate the motor in delta connection. 104 Operating Instructions MOVIFIT FC

105 Startup Startup MOVIFIT frequency inverter I 0 7 DIP switch S10/5 Lower motor power rating When activated, this DIP switch enables MOVIFIT to be assigned to a motor with a lower power rating. The rated unit power is not affected. When a motor with a lower power rating is used, the overload capacity of the drive can be increased because, from the perspective of the motor, MOVIFIT is one power rating too high. A higher current can be provided briefly, leading to higher torque. The aim of switch S10/5 is to achieve short-term utilization of the motor's peak torque. The unit's current level remains the same regardless of the switch setting. Blocking protection for the motor is adjusted depending on the switch position. When DIP switch S10/5 is activated, the motor cannot be operated with stall protection. MOVIFIT Assigned motor S10/5 = OFF S10/5 = ON Õ (S10/4 = OFF) Ö (S10/4 = ON) Õ (S10/4 = OFF) Ö (S10/4 = ON) MTF03 DT71D4 DR63L4 DR63L4 MTF05 DT80K4 DT71D4 DT71D4 DR63L4 MTF07 DT80N4 DT80K4 DT80K4 DT71D4 MTF11 DT90S4 DT80N4 DT80N4 DT80K4 MTF15 DT90L4 DT90S4 DT90S4 DT80N4 MTF22 DV100M4 DT90L4 DT90L4 DT90S4 MTF30 DV100L4 DV100M4 DV100M4 DT90L4 MTF40 DV112M4 DV100L4 DV100L4 DV100M4 DIP switch S10/6 Hoist application DIP switch S10/6 = OFF: The operating mode is selected according to DIP switch S10/2. DIP switch S10/6 = ON: You must make this setting when MOVIFIT is to be used n a hoist application. The control mode is VFC mode for the hoist and 4-pole SEW motors. Operating Instructions MOVIFIT FC 105

106 7 I 0 Startup Startup MOVIFIT frequency inverter Advanced startup and parameter settings in "Expert" mode 1. Set DIP switch S10/1 (Æ page 12) to "ON" (activate "Easy" mode). S10 ON AXX 2. Connect MOVIFIT to PC or laptop using option USB11A or UWS21B: PC MOVIFIT DI03 DI02 DI01 DI00 BUS-F SYS-F DI07/DO01 DI06/DO00 DI05 DI04 RUN-PS RUN 24V-S 24V-C RS-232 UWS21B RJ10 RS485 USB USB11A RJ10 RS AXX Connect USB11A or UWS21B to MOVIFIT via X50 diagnostic socket. The diagnostic socket is located under the cable gland shown in the following illustration: MTA...-S MTA...-S MTA...-S MTA...-H MTA...-H X50 X50 X AXX 3. The remaining procedure for startup/parameter setting in "Expert" mode differs depending on the MOVIFIT function level selected. See the following manuals for more information: MOVIFIT function level "Classic" MOVIFIT function level "Technology" MOVIFIT function level "System" 106 Operating Instructions MOVIFIT FC

107 Operation MOVIFIT FC operating displays I Operation 8.1 MOVIFIT FC operating displays General LEDs This section describes the fieldbus- and option-independent LEDs. These LEDs are shown as dark in the figures. The LEDs that are shown to be white differ based on which fieldbus version is used. They are described in the following sections. The following figures show examples of the PROFIBUS versions: Function level "Classic" with PROFIBUS or DeviceNet DI03 DI02 DI01 DI00 DI04 DI05 BUS-F SYS-F RUN 24V-S 24V-C DI07/DO01 DI06/DO00 RUN PS MOVIFIT Function level "Technology" or "System" with PROFIBUS, DeviceNet, or PROFINET Function level "Classic" with PROFINET 61117AXX DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-S 24V-C RUN PS MOVIFIT 61118AXX States of the LEDs "DI.." and "DO.." The following table shows the states of the LEDs "DI.." and "DO..": LED State Meaning DI00 to DI15 DO00 to DO03 YELLOW Input signal present at binary input DI.. OFF Input signal at binary input DI.. open or "0" YELLOW Switched DO.. output OFF DO.. output logical "0" States of the "24V-C" and "24V-S" LEDs The following table shows the states of the "24V-C" and "24V-S" LEDs: LED State Meaning Troubleshooting 24V-C Green 24V-C continuous voltage is present. Off 24V-C continuous voltage is not present. Check 24V-C voltage supply. 24V-S Green 24V-S actuator voltage is present. Off 24V-S actuator voltage is not present. Check 24V-S voltage supply. Operating Instructions MOVIFIT FC 107

108 8 I 0 Operation MOVIFIT FC operating displays Bus-specific LEDs for PROFIBUS This section describes the bus-specific LEDs for PROFIBUS. In the following figure, the LEDs are shown unlit: DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-S 24V-C RUN PS MOVIFIT 61120AXX States of the "SYS-F" LED The following table shows the states of the "SYS-F" LED: SYS-F BUS-F RUN Function level C T S Meaning Off x x Normal operating state MOVIFIT is currently exchanging data with the connected drive system (integrated inverter or motor starter). Red x x MOVIFIT cannot exchange data with integrated inverter or motor starter. MOVIFIT indicates a fault status. Troubleshooting Check the DC 24 V voltage supply of the integrated inverter or motor starter. Eliminate the cause of the fault and acknowledge via PROFIBUS. Detailed fault diagnostic via MOVIVISION. Red Off Off MOVIFIT initialization fault Incorrect card ID. Switch MOVIFIT on again. Exchange EBOX if problem occurs several times. Flashing red Flashing yellow x x No PLC application program loaded. MOVIFIT indicates a fault status; cause of fault has already been eliminated. x x PLC application program stopped. Load an application program and, if necessary, restart the integrated PLC. Acknowledge fault message via PROFIBUS. Detailed fault diagnostic via MOVIVISION. Check the application program using MOVITOOLS Motion- Studio and, if necessary, restart the integrated PLC. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" 108 Operating Instructions MOVIFIT FC

109 Operation MOVIFIT FC operating displays I 0 8 States of the "BUS-F" LED The following table shows the states of the "BUS-F" LED: SYS-F BUS-F RUN Function level C T S Meaning x Off Green MOVIFIT is currently exchanging data with the DP master (data exchange). x Flashing red Green The baud rate is detected. However, MOVIFIT is not addressed by the DP master. MOVIFIT was not configured or configured incorrectly in DP master x Red Green Connection to the DP master has failed. MOVIFIT does not detect baud rate. Bus interruption DP master not in operation Troubleshooting Check configuration of the DP master. Check whether all the modules configured during project planning are permitted for the MOVIFIT versions (MC, FC, SC). Check the PROFIBUS DP connection of MOVIFIT. Check the DP master Check all cables in your PROFIBUS DP mains. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" States of the "RUN" LED The following table shows the states of the "RUN" LED: SYS-F BUS-F RUN Function level C T S Meaning x x Off MOVIFIT not ready for operation DC 24 V power supply is not present. x x Green MOVIFIT components hardware OK. Off Off Green Correct MOVIFIT operation. MOVIFIT is currently exchanging data with the DP master (data exchange) and all subordinate drive systems. x x Flashing green PROFIBUS address is set equal to 0 or higher than 125. x x Yellow MOVIFIT is currently in the initialization phase. Troubleshooting Check DC 24 V voltage supply. Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. Check the PROFIBUS address set in the MOVIFIT ABOX. x x Red Internal unit fault Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" Operating Instructions MOVIFIT FC 109

110 8 I 0 Operation MOVIFIT FC operating displays Bus-specific LEDs for PROFINET This section describes the bus-specific LEDs for PROFINET. In the following figure, the LEDs are shown unlit: DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BF SF DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-S 24V-C DI15/Do03 link/act 1 link/act 2 RUN PS MOVIFIT States of the "RUN" LED RUN BF SF Function level C T S Meaning Green x x MOVIFIT components hardware OK Green Off Off Correct MOVIFIT operation MOVIFIT is currently exchanging data with the PROFINET master (data exchange) and all subordinate drive systems. Off x x MOVIFIT not ready for operation DC 24 V power supply is not present. Red x x Fault in MOVIFIT components hardware. Flashing green Flashing yellow x x MOVIFIT components hardware does not start. x x MOVIFIT components hardware does not start. Yellow x x MOVIFIT components hardware does not start. Troubleshooting 61122AXX Check DC 24 V voltage supply Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. Switch MOVIFIT on again. Exchange EBOX if problem occurs repeatedly. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" 110 Operating Instructions MOVIFIT FC

111 Operation MOVIFIT FC operating displays I 0 8 States of the "BF" LED RUN BF SF Function level C T S Meaning Green Off x MOVIFIT is currently exchanging data with the PROFINET master (data exchange) Green Flashing green, flashing green/ red x The flashing function in the PROFINET master configuration is activated to visually localize the stations. Green Red x Connection to the PROFINET master has failed. MOVIFIT does not detect baud rate. Bus interruption PROFINET master not in operation. Troubleshooting Check the PROFINET connection of the MOVIFIT Check the PROFINET master. Check all cables in your PROFINET mains. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" States of the "SF" LED RUN BF SF Function level C T S Meaning x x Off Normal operating state MOVIFIT is exchanging data with the connected drive systems (MOVIMOT integrated FC/SC). x x Red MOVIFIT FC/SC cannot exchange data with the integrated FC/SC. x x Flashing red x x Flashing yellow No PLC application program loaded. PLC application program stopped. Troubleshooting Check the DC 24 V voltage supply and wiring of the FC/SC. Load an application program and, if necessary, restart the integrated PLC. Check the application program using MOVITOOLS MotionStudio and, if necessary, restart the integrated PLC. X Any state Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" Operating Instructions MOVIFIT FC 111

112 8 I 0 Operation MOVIFIT FC operating displays States of the "link/act 1" and "link/act 2" LEDs LED State Meaning link/act 1 Ethernet port 1 link = green act = yellow link/act 2 Ethernet port 2 link = green act = yellow link = Ethernet cable connects device with other Ethernet stations. act = active, Ethernet communication active 112 Operating Instructions MOVIFIT FC

113 Operation MOVIFIT FC operating displays I Bus-specific LEDs for DeviceNet This section describes the bus-specific LEDs for DeviceNet. In the following figure, the LEDs are shown as dark: DI03 DI02 DI01 DI00 DI04 DI05 DI07/DO01 DI06/DO00 BIO PIO BUS-F SYS-F 24V-S 24V-C RUN PS Mod/Net MOVIFIT 61123AXX Mod/Net LED (green/red) The range of functions of the Mod/Net LED (module/network status LED) is defined in the DeviceNet specification. The following table describes this functionality. Status LED Function level C T S Meaning Troubleshooting Not switched on/offline Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or critical link failure Off Unit is offline Unit performs DUP MAC check Unit is switched off Flashing green (1 s cycle) The unit is online and no connection has been established DUP-MAC check performed successfully A connection has not yet been established with a master Missing (incorrect) or incomplete configuration Green Online connection has been established with a master Connection is active (established state) Flashing red (1 s cycle) A correctable fault has occurred Polled I/O and/or bit-strobe I/O connections are in timeout state A correctable fault has occurred in the unit Red A fault that cannot be remedied has occurred BusOff DUP-MAC check has detected a fault Apply supply voltage via DeviceNet connector The station must be included in the master's scan list and communication must be started in the master Check the DeviceNet cable Check the timeout response; if a response with fault is set, reset the unit once the fault has been corrected. Check the DeviceNet cable Check address (MAC ID) (does another unit have the same address?) Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" Operating Instructions MOVIFIT FC 113

114 8 I 0 Operation MOVIFIT FC operating displays PIO LED (green/red) The PIO LED checks the polled I/O connection (process data channel). The functionality is described in the following table. Status LED Function level C T S Meaning Troubleshooting DUP-MAC check Not switched on/offline but not DUP- MAC check Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or Critical link failure Flashing green (125 ms cycle) Unit is performing DUP- MAC check Off Unit is offline Unit is switched off Flashing green (1 s cycle) Unit is online DUP-MAC check performed successfully A PIO connection is being established with a master (configuring state) Missing, incorrect or incomplete configuration Green Online A PIO connection has been established (established state) Flashing red (1 s cycle) A correctable fault has occurred Polled I/O connection is in timeout state Red A fault that cannot be remedied has occurred BusOff DUP-MAC check has detected a fault If the station does not leave this state after about 2s, no further stations were found. At least one other DeviceNet station must be activated This connection type has not been activated The connection must be switched on in the master The current station has been detected by the master, but a different unit type was expected Re-perform the configuration in the master Check the DeviceNet cable Check the timeout response (P831) If a response with fault is set, reset the unit once the fault has been corrected. Check the DeviceNet cable Check address (MAC ID) (does another unit have the same address?) Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" 114 Operating Instructions MOVIFIT FC

115 Operation MOVIFIT FC operating displays I 0 8 BIO LED (green/red) The BIO LED checks the bit-strobe I/O connection. The functionality is described in the following table. Status LED Function level C T S Meaning Troubleshooting DUP-MAC check Not switched on/but not offline DUP-MAC check Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or Critical link failure Flashing green (125 ms cycle) Unit is performing DUP- MAC check Off Unit is offline Unit is switched off Flashing green (1 s cycle) Unit is online DUP-MAC check performed successfully A BIO connection is being established with a master (configuring state) Missing, incorrect or incomplete configuration Green Online A BIO connection has been established (established state) Flashing red (1 s cycle) A correctable fault has occurred Bit-strobe I/O connection is in timeout state Red A fault that cannot be remedied has occurred BusOff DUP-MAC check has detected a fault If the station does not leave this state after about 2s, no further stations were found. At least one other DeviceNet station must be activated. This connection type has not been activated. The connection must be switched on in the master. The current station has been detected by the master, but a different unit type was expected. Re-perform the configuration in the master Check the DeviceNet cable Check the timeout response (P831); if a response with fault is set, reset the unit once the fault has been corrected. Check the DeviceNet cable Check address (MAC ID) (does another unit have the same address?) Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" Operating Instructions MOVIFIT FC 115

116 8 I 0 Operation MOVIFIT FC operating displays BUS-F LED (red) The BUS-F LED displays the physical state of the bus node. The functionality is described in the following table: Status LED Function level C T S Meaning Troubleshooting Error active state DUP-MAC test Error passive state Off The number of bus errors is within the normal range (error active state) Flashing red (125 ms cycle) Flashing red (1 s cycle) The unit is performing a DUP-MAC check and cannot send any messages because no other participants are connected to the bus (error passive state). The number of physical bus errors is too high. No more error telegrams are actively written to the bus (error passive state). Bus-Off state Red Bus-Off state The number of physical bus errors has increased despite a switch to the error-passive state. Access to the bus is deactivated. Switch on at least one more station if no other stations are switched on Check the wiring and the terminating resistors if this error occurs during operation (i.e. during ongoing communication) Check the wiring, terminating resistors, baud rate and addresses (MAC-ID) Valid for selected function level: C = Function level "Classic" T = Function level "Technology" S = Function level "System" 116 Operating Instructions MOVIFIT FC

117 Operation MOVIFIT FC operating displays I Option-specific LEDs PROFIsafe option S11 DANGER! If you are using PROFIsafe option S11, you must observe the SEW publication "Safe Disconnection for MOVIFIT ". Severe or fatal injuries. Note additional diagnostic and operating notes when using PROFIsafe option S11 in the SEW publication "Safe Disconnection for MOVIFIT ". This section describes the option-specific LEDs for PROFIsafe option S11. In the following figure, these LEDs are shown as dark. In the sample figure, the PROFIBUS versions are shown in the "Technology" or "System" function level: DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-S 24V-C STO FDO01 FDO00 FDI03 FDI02 FDI01 FDI00 F-STATE RUN PS MOVIFIT 61125AXX States of the "FDI.." and "FDO.." LEDs LED State Meaning F-DI0 Yellow HIGH level on input F-DI0 Off LOW level on input F-DI0 or open F-DI1 Yellow HIGH level on input F-DI1 Off LOW level on input F-DI1 or open F-DI2 Yellow HIGH level on input F-DI2 Off LOW level on input F-DI2 or open F-DI3 Yellow HIGH level on input F-DI3 Off LOW level on input F-DI3 or open F-DO0 Yellow Output F-DO0 active Off Output F-DO0 inactive (switched off) F-DO1 Yellow Output F-DO1 active Off Output F-DO1 inactive (switched off) Operating Instructions MOVIFIT FC 117

118 8 I 0 Operation MOVIFIT FC operating displays States of the "STO" LED LED State Meaning STO Yellow Drive has stopped safely ("STO active"). Off Drive has not stopped safely ("STO not active"). States of the LED "F-STATE" LED State Meaning Troubleshooting F-STATE Green The S11 option is currently performing a cyclical data exchange with the F-Host (data exchange). Standard operating state. Red Error status in the safety part. 24V_O supply voltage not available. Off The S11 option is currently in the initialization phase. The S11 option is not available or is not configured in the bus master (Slot 1 is empty). Flashing redgreen There was a fault in the safety part; the cause of the fault has been remedied acknowledgement required. Reading diagnostic in F-Host. Eliminate the cause of the error and acknowledge in the F-Host. Check voltage supply. Check configuration of the bus master. Confirm fault in the F-Host (reintegration). WARNING! Incorrect interpretation of the "FDI..", "FDO..", "STO" and "F-STATE" LEDs. Severe or fatal injuries. The LEDs are not safety-related and may not be used as a safety function. 118 Operating Instructions MOVIFIT FC

119 Operation MOVIFIT FC operating displays I States of the "RUN PS" LED (frequency inverter status LED) The following figure shows the "RUN PS" LED (shown unlit). In the sample figure, the PROFIBUS versions are shown in the "Technology" or "System" function level: DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN 24V-S 24V-C RUN PS MOVIFIT 61126AXX LED color LED status Operating status Description Off Not ready for operation No 24 V power supply Yellow Steady flashing Not ready for operation Self-test phase active or 24 V power supply present but supply voltage not OK. Yellow Steady fast flashing Ready for operation Brake release without drive enable active. Yellow Steady light Ready, but unit inhibited Green/ yellow Flashing with alternating colors Ready, but timeout Green Steady light Unit enabled Motor in operation 24 V power supply and supply voltage OK, but no enable signal. Faulty communication with cyclical data exchange Green Steady fast flashing Current limit active Drive operating at current limit. Green Steady flashing Ready for operation Standstill current function active Red Steady light Not ready for operation Red 2x flashing, break Fault 07 DC link voltage too high. Red Flashing slowly Fault 08 Speed monitoring error Check DC 24 V power supply. Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13%) present. Fault 90 Motor inverter assignment incorrect Fault V supply voltage too low Fault 17 to 24, 37 CPU fault Faults 25, 94 EEPROM fault Red 3x flashing, break Fault 01 Overcurrent in output stage Fault 11 Overtemperature in output stage Red 4x flashing, break Fault 84 Overload in motor Fault 31 TF has triggered Red 5x flashing, break Fault 89 Overtemperature in brake Motor frequency inverter assignment incorrect Fault 4 Overcurrent in brake chopper Red 6x flashing, break Fault 06 Mains phase failure Fault 81 Start condition 1) Fault 82 Open output 1) only for hoist operation mode Operating Instructions MOVIFIT FC 119

120 9 Service Unit diagnostics 9 Service 9.1 Unit diagnostics NOTE Depending on the function level in use, further diagnostic tools are available via MOVITOOLS Motion Studio or MOVIVISION. These are described in the respective manuals. Manual for MOVIFIT function level "Classic" Manual for MOVIFIT function level "Technology" Manual for MOVIFIT function level "System" 9.2 Fault table Fault Communication timeout (motor stops) DC link voltage too low, mains OFF was detected (motor stops without fault code) Fault code 01 Overcurrent in output stage Fault code 06 Phase failure (The fault can only be detected when the drive is loaded) Fault code 07 DC link voltage too high Fault code 08 Speed monitoring Fault code 11 Thermal overload of the output stage or internal unit defect Fault code V supply Fault codes 17 to 24, 37 CPU fault Fault codes 25, 94 EEPROM fault Fault codes 81, 82 Start condition/output open: Cause/Solution Incorrect type (cyclical) in acyclical data transfer, protocol time between the individual telegrams is higher than the set time (timeout time). Check the number of MOVIFIT FC units connected to the master (a maximum of 8 MOVIFIT FC units can be connected as slaves for cyclical communication). Shorten message cycle or select message type "acyclical". Check supply system leads, supply voltage and 24 V electronics supply voltage for interruption. Check the value of the 24 V electronics supply voltage (permissible voltage range 24 V ± 25%, EN residual ripple max. 13%). Motor automatically restarts as soon as the voltage reaches normal values. Short circuit on inverter output. Check the connection between the inverter output and the motor as well as the motor winding for short circuits. Reset the fault by switching off the DC 24 V supply voltage or via communication. Check the supply system cable for phase failure. Reset the fault by switching off the DC 24 V supply voltage or via communication. A Ramp time too short Æ Increase ramp time. B Faulty connection between brake coil/braking resistor. Æ Check the connection between braking resistor/brake coil, and correct if necessary. C Incorrect internal resistance of brake coil/braking resistor Æ Check the internal resistance of the brake coil/braking resistor (see section "Technical Data"). D Thermal overload in braking resistor Æ Incorrect size of braking resistor selected. E Invalid voltage range of the supply input voltage Æ check supply input voltage for valid voltage range Reset the fault by switching off the DC 24 V supply voltage or via communication. If speed monitoring has triggered, the load on the drive is too high Æ Reduce the drive load. Æ Increase the n-monitoring delay time Reset the fault by switching off the DC 24 V supply voltage or via communication. Decrease ambient temperature Prevent heat build-up Reduce the load on the drive Reset the fault by switching off the DC 24 V supply voltage or via communication. Supply voltages 24V-C and/or 24V-P too low. Check 24 V supply voltages 24V-C and/or 24V-P. Reset the fault by switching off the DC 24 V supply voltage or via communication. Reset the fault by switching off the DC 24 V supply voltage or via communication. Reset the fault by switching off the DC 24 V supply voltage or via communication. Check the motor lead for phase failure. Reset the fault by switching off the DC 24 V supply voltage or via communication. 120 Operating Instructions MOVIFIT FC

121 Service Fault table 9 Fault Fault codes 4, 84 Thermal overload of motor Fault code 89 Thermal overload of brake coil or defective brake coil, brake coil connected incorrectly Cause/Solution Decrease ambient temperature Prevent heat build-up Reduce the load on the motor Increase the speed Reset the fault by switching off the DC 24 V supply voltage or via communication. Increase the set ramp time Brake inspection (see the motor operating instructions) Check brake coil connection Contact SEW Service If the fault is signaled shortly after the first enable, check the combination of the drive (brake coil) and MOVIFIT FC frequency inverter. For combinations of "MOVIFIT FC" and "motors with one power rating lower," check the setting of DIP switch S10/5. Reset the fault by switching off the DC 24 V supply voltage or via communication. Operating Instructions MOVIFIT FC 121

122 9 Service SEW Electronics Service 9.3 SEW Electronics Service If a fault cannot be solved, please contact SEW-EURODRIVE Service (see the section "Address List"). When consulting SEW Service, please provide the following information: Unit designation [1] Serial number [2] Digits in the status field [3] Brief description of the application Nature of the fault Accompanying circumstances (e.g. initial startup) Your own assumptions as to what has happened Any unusual events preceding the problem, etc. [1] [2] [3] [1] [2] [A] [B] [3] 61390AXX [A] External nameplate [B] Inner nameplate [l] Unit designation [2] Serial number [3] Status field 9.4 Disposal This product consists of: Iron Aluminum Copper Plastics Electronic components Dispose of all components in accordance with applicable regulations 122 Operating Instructions MOVIFIT FC

123 Service Extended storage Extended storage If the unit is stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Otherwise, the service life of the unit may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters. They are subject to aging effects when de-energized. This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage. If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview. After you have completed the regeneration process, the unit can be used immediately or stored again for an extended period with maintenance. The following stages are recommended: AC 400/500 V units: Stage 1: AC 0 V to AC 350 V within a few seconds Stage 2: AC 350 V for 15 minutes Stage 3: AC 420 V for 15 minutes Stage 4: AC 500 V for 1 hour Operating Instructions MOVIFIT FC 123

124 10 kva i P f n Hz Technical data CE marking, UL approval and C-Tick 10 Technical data 10.1 CE marking, UL approval and C-Tick CE marking Low voltage directive: The MOVIFIT drive system complies with the regulations of the low voltage directive 2006/95/EC. Electromagnetic compatibility (EMC): MOVIFIT FC frequency inverters are designed for use as components for installation in machinery and systems. They comply with the EMC product standard EN "Variable-speed electrical drives". Provided the installation instructions are complied with, the requirements for CE marking of the entire machine/system in which they are installed are satisfied on the basis of the EMC directive 89/336/EEC. For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006/95/EC and the EMC Directive 89/336/EEC. We can provide a declaration of conformity on request. UL approval UL and cul approval has been requested for the MOVIFIT unit series. C U L U L C-Tick C-Tick approval has been requested for the MOVIFIT series. C-Tick certifies conformity with ACA (Australian Communications Authority) standards. 124 Operating Instructions MOVIFIT FC

125 Technical data General technical data kva i P f n Hz General technical data MOVIFIT unit type Apparent output power at V Mains = AC V Connection voltages Permitted range MTF11A MTF11A MTF11A MTF11A MTF11A MTF11A MTF11A Size 1 Size 2 MTF11A S Rated 1.1 kva 1.4 kva 1.8 kva 2.2 kva 2.8 kva 3.8 kva 5.1 kva 6.7 kva V Mains Mains frequency f Mains 50 Hz Hz ± 10 % Rated mains current (with V Mains = AC 400 V) 3 x AC 380 V/AC 400 V/AC 415 V/AC 460 V/AC 500 V V Mains = AC 380 V 10% AC 500 V +10% I Mains AC 1.3 A AC 1.6 A AC 1.9 A AC 2.4 A AC 3.5 A AC 5.0 A AC 6.7 A AC 8.6 A Output voltage V Out 0...V Mains Output frequency Resolution Operating point f Out Hz 0.01 Hz 400 V at 50 Hz/100 Hz Rated output current I Rated AC 1.6 A AC 2.0 A AC 2.5 A AC 3.2 A AC 4.0 A AC 5.5 A AC 7.3 A AC 8,7 A Motor power S1 P Mot 0.37 kw 0.55 kw 0.75 kw 1.1 kw 1.5 kw 2.2 kw 3.0 kw 4.0 kw PWM frequency 4/8/16 1) khz (factory setting 16 khz) Current limitation I max motor: 160% with Õ and Ö Regenerative: 160% with Õ and Ö External braking resistor R min 150 Ê 68 Ê Cable length between MOVIFIT and motor Hybrid cable shielding Interference resistance Fulfills EN max. 15 m (with SEW hybrid cable, type A) Interference emission Limit value class C3 to EN Motor protection Operating mode Type of cooling (DIN 41751) Enclosure Ambient temperature Climate class Storage temperature 2) Permissible oscillation and impact load Apply outer shield with EMC cable gland; apply inner shield with EMC shield clamp (see section "Installation instructions") Thermistor DB (EN ), S3 max. cycle duration 10 minutes Self-cooling Standard: IP65 in accordance with EN (MOVIFIT housing closed and all cable glands and plug connections sealed) Hygenic plus version: IP66 in accordance with EN and IP69K according to DIN (MOVIFIT housing closed and all cable glands sealed according to the relevant enclosure) 25 C to +40 C (P Rated reduction: 3 % I Rated per K to max. 60 C) EN , class 3K3 25 C +85 C (EN , class 3K3) meets EN Overvoltage category III according to IEC (VDE ) Pollution class 2 according to IEC (VDE ) within the housing Installation altitude h Up to 1,000 m without restrictions (installation higher than 1000 m: see section "Electrical Installation Installation instructions") Ground (GND) EBOX "MTF " (MOVIFIT FC) size 1: approx. 3.5 kg EBOX "MTF " (MOVIFIT FC) size 2: approx. 5.6 kg ABOX "MTA...-S ": approx. 4.5 kg ABOX "MTA...-S ", "MTA...-S ": approx. 5.2 kg ABOX "MTA...-H ", "MTA...-H ": approx. 6.0 kg 1) 16 khz PWM frequency (low-noise): The unit switches to lower cycle frequencies depending on the heat sink temperature and load. 2) If the unit is stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Otherwise, the service life of the unit may be reduced. Operating Instructions MOVIFIT FC 125

126 10 kva i P f n Hz Technical data General electronics data 10.3 General electronics data General electronics data Electronics and sensor supply 24V-C(ontinous) U IN = DC 24 V 15% / +20% according to EN I In  500 ma, typically 200 ma (for MOVIFIT electronics) plus up to 1,500 ma (3 x 500 ma) for sensor supply (depending on number and type of connected sensors) Important: Add the following currents to supply 24V-S and 24V-P from 24V-C. Actuator supply 24V-S(witched) U IN = DC 24 V 15% / +20% according to EN I In  2000 ma (4 outputs with 500 ma or 1 x sensor supply group 4 with 500 ma) Inverter supply 24V-P U IN = DC 24 V 15% / +20% according to EN I E  250 ma, typically 180 ma Electrical isolation Shielding of bus cables Separate potentials for: Fieldbus connection (X30, X31) potential-free SBUS connection (X35/1-3) potential-free 24V-C for MOVIFIT electronics, diagnostic interface (X50) and digital inputs (DI..) groups I to III 24V-S for digital outputs (DO..) and digital inputs (DI..) group IV 24V-P for integrated frequency inverters Apply with EMC metal cable glands and fittings or EMC shield clamp (see section "Installation instructions") 10.4 Digital inputs Digital inputs Function level "Classic" with PROFIBUS or DeviceNet Number of inputs 8 16 Input type PLC-compatible according to EN (digital inputs type 1) R i ca. 4 kê, sampling time  5ms Signal level +15 V V "1" = Contact closed -3 V..+5 V "0" = Contact open Number of simultaneously controllable inputs Sensor supply (4 groups) Rated current Permitted total current Internal voltage drop 8 16 with 24 V 8 with 28.8 V Function level "Technology" or "System" with PROFIBUS, DeviceNet, or PROFINET Function level "Classic" with PROFINET DC 24 V according to EN , interference voltage proof and short-circuit proof 500 ma per group 1A Max. 2 V Potential reference Group I III Æ 24V-C Group IV Æ 24V-S 126 Operating Instructions MOVIFIT FC

127 Technical data Digital outputs DO00...DO03 kva i P f n Hz Digital outputs DO00...DO03 Digital outputs Function level "Classic" with PROFIBUS or DeviceNet Number of outputs 2 4 Output type Rated current Permitted total current Leakage current Internal voltage drop Potential reference Function level "Technology" or "System" with PROFIBUS, DeviceNet, or PROFINET Function level "Classic" with PROFINET PLC-compatible according to EN , interference-voltage proof and short-circuit proof 500 ma 1A Max. 0.2 ma Max. 2 V 24V-S 10.6 Digital output DB00 Digital output Output type Rated current Leakage current Internal voltage drop Potential reference PLC-compatible according to EN , interference-voltage proof and short-circuit proof 150 ma Max. 0.2 ma Max. 2 V 24V-C Operating Instructions MOVIFIT FC 127

128 10 kva i P f n Hz Technical data Interfaces 10.7 Interfaces Interfaces SBus interface (not with function level "Classic") Transmission technology Bus termination RS-485 diagnostic interface Interface to other SBus-capable SEW units CAN bus to CAN specification 2.0, parts A and B ISO compliant 120 Ê terminating resistor in conjunction with ABOX "MTA...-S " is already installed and can be activated with switches. With all other ABOX versions, you must use an external terminating resistor. Diagnostic interface, not electrically isolated from MOVIFIT electronics PROFIBUS interface PROFIBUS interface Function level Classic Technology System PROFIBUS protocol option Supported baud rates Bus termination Permitted cable length for PROFIBUS Address setting DP ID number GSD file name Name of bitmap file PROFIBUS DP/DPV1 9.6 kbaud MBaud / MBaud (with automatic detection) In conjunction with ABOX "MTA...-S " already installed and can be activated via the switch according to IEC With all other ABOX versions, you must use an external terminating resistor. 9.6 kbaud: 1200 m 19.2 kbaud: 1200 m kbaud: 1200 m kbaud: 1000 m 500 kbaud: 400 m 1.5 MBaud: 200 m 12 Mbaud: 100 m To extend the length, several segments can be coupled using repeaters. The max. expansion/cascading depth can be found in the manuals for the DP Master or the repeater modules. Addresses can be set using DIP switches in the connection box Classic 600A hex (24586 dec) Classic SEW_600A.GSD Classic SEW600AN.BMP SEW600AS.BMP Technology 600B hex (24587 dec) Technology SEW_600B.GSD Technology SEW600BN.BMP SEW600BS.BMP System 077A hex (1914 dec) System SEW_077A.GSD PROFINET interface PROFINET interface Function level Classic Technology PROFINET protocol option PROFINET IO RT Supported baud rates 100 MBit SEW ID number 010Ahex Devices ID number 2 GSD file name GSDML-V2.1-SEW-MTX-jjjjmmtt.xml GSDML-V2.1-SEW-MTX-jjjjmmtt.xml Name of bitmap file SEW-MTX-Classic.bmp SEW-MTX-Technology.bmp 128 Operating Instructions MOVIFIT FC

129 Technical data Interfaces kva i P f n Hz DeviceNet interface DeviceNet interface Function level Protocol option Supported baud rates DeviceNet cable length 500 kbaud 250 kbaud 125 kbaud Bus termination Process data configuration Bit-strobe response Address setting Name of EDS files Name of icon files Classic Master-slave connection set with polled I/O and bit-strobe I/O 500 kbaud 250 kbaud 125 kbaud See DeviceNet specification V m 200 m 400 m 120 Ê (external connection) See manual "MOVIFIT Classic function level" Checkback signal of the device status via bit-strobe I/O data DIP switch MOVIFIT_Classic.eds MOVIFIT_Classic.ico Operating Instructions MOVIFIT FC 129

130 10 kva i P f n Hz Technical data Hybrid cable "Cable type A" 10.8 Hybrid cable "Cable type A" Mechanical design A [1] BK U1 BK V1 RD13 BK W1 BK1 BK2 WH14 GNYE BU 15 [2] 55292AXX [1] Overall shield [2] Shield SEW works standard W3251 ( ) Supply cores: 7 x 1.5 mm 2 Control core pair: 2 x 0.75 mm 2 Insulation: TPE-U (polyurethane) Conductor: Bare E-Cu strand, extra fine wires with individual wire  0.1 mm Shield: Tinned E-Cu wire. Overall diameter: mm Color of outer cable sheath: Black Electrical properties Conductor resistance for 1.5 mm 2 (at 20 C): max. 13 Ê/km Conductor resistance for 0.75 mm 2 (at 20 C): max. 26 Ê/km Operating voltage for 1.5 mm 2 core: max. 750 V ( 600 V) Operating voltage for 0.75 mm 2 core: max. 350 V ( 600 V) Insulation resistance at 20 C: min. 20 MÊ x km 130 Operating Instructions MOVIFIT FC

131 Technical data Hybrid cable "Cable type A" kva i P f n Hz 10 Mechanical properties Suitable for cable carriers Bending cycles > 2.5 million Traveling velocity  3 m/s Bending radius in the cable carrier: 10 x diameter for fixed routing: 5 x diameter Torsional strength (e.g. rotary table applications) Torsion ±180 at a cable length of > 1 m Torsional cycles > 100,000 NOTE If reversed bending and high torsional load occur for a length of < 3 m, you must check the mechanical margin conditions more closely. Please contact SEW-EURODRIVE in such cases. Thermal properties Processing and operation: 30 C to +90 C ( : 30 C to +80 C) Transport and storage: 40 C to +90 C ( : 30 C to +80 C) Flame-retardant according to UL1581 Vertical Wiring Flame Test (VW1) Flame-retardant according to CSA C22.2 Vertical Flame Test Chemical properties Oil-resistant according to VDE 0472 part 803 method B General resistance against fuel (such as diesel, gasoline) according to ISO 6722 parts 1 and 2 General resistance against acids, alkalis, cleaning agents General resistance against dusts (such as bauxite, magnesite) Insulation and cable jacket material is halogen free according to VDE 0472 part 815 as well as silicone free Within the specified temperature range, free from substances interfering with wetting agents Operating Instructions MOVIFIT FC 131

132 10 kva i P f n Hz Technical data Internal braking resistors 10.9 Internal braking resistors Assignment 52714AXX MOVIFIT unit type Braking resistor Part number MFT11A to MFT11A015 BW1T MFT11A to MFT11A BW2T Regenerative load capacity BW2 BW [J] [1] [2] [3] [c/h] 61391AXX [c/h] Cycles/hour [1] Brake ramp 10 s [2] Brake ramp 4 s [3] Brake ramp 0.2 s 132 Operating Instructions MOVIFIT FC

133 Technical data External braking resistors kva i P f n Hz External braking resistors Assignment MOVIFIT unit type Braking resistor Part number Protective grid MFT11A to MFT11A015 MFT11A to MFT11A BW /K X BW /K BW BW /K X BW /K BW BW BW BW BW / K-1.5 BW / K-1.5 BW / K-1.5 BW / K-1.5 Part number Function Dissipating the regenerative energy Enclosure IP65 Resistance 100 Ê 100 Ê 200 Ê 200 Ê Power in S1, 100 % cdf 100 W 200 W 100 W 200 W Dimensions W x H x D 146 x 15 x 80 mm 152 x 15 x 80 mm 146 x 15 x 80 mm 152 x 15 x 80 mm Cable length 1.5 m BW BW BW BW BW Part number Function Enclosure Dissipating the regenerative energy IP66 Resistance 150 Ê 68 Ê 68 Ê Power according to UL in S1, 100 % cdf Power according to CE in S1, 100 % cdf 600 W 600 W 1200 W 900 W 900 W 1800 W Dimensions W x H x D 260 x 75 x 174 mm 260 x 75 x 174 mm 610 x 75 x 174 mm Operating Instructions MOVIFIT FC 133

134 10 kva i P f n Hz Technical data Hygenicplus version Hygenic plus version Properties of sealing materials and surfaces Sealing material property EPDM is the standard sealing material for the Hygenic plus version. The following table shows a selection of various EPDM properties. Take this information into account when planning your system. Property EPDM stability Alkali resistance Very good Resistance to ageing Very good Ammonia (no water) Very good Ethanol Very good Gasoline resistance Low Vapor Up to 130 C Hot water Very good Lye Very good Carbonic acid Very good Methanol Very good Sodium chloride Very good Oil (vegetable, ethereal) Good to medium Oil and grease resistance Low Ozone resistance Very good Phosphoric acid (50 %) Very good Nitric acid (40 %) Good Hydrochloric acid (38 %) Very good Acid resistance Very good Sulfuric acid (30 %) Very good Silicone oils and greases Very good Drinking water Very good Suds (laundry detergent) Very good Sugar (watery) Very good Permitted temperature range C NOTE The low rated stability of EPDM in case of contact with mineral oils, gasoline, grease etc. results from the fact that EPDM swells when it comes into contact with these materials. However, these chemicals do not destroy EPDM. 134 Operating Instructions MOVIFIT FC

135 Technical data Hygenicplus version kva i P f n Hz 10 Surface properties Advanced anti-adhesive surface properties Surface roughness R a < 1.6 to 2 Resistance against acidic and alkaline cleaning agents Sulfuric acid (10 %) Caustic soda (10 %) Cleaning and disinfecting agents may not be mixed under any circumstances. Never mix acids and chloralkalis, as poisonous chlorine gas will result. You must strictly observe the safety instructions of the cleaning agent manufacturer. Resistance against materials at location of installation Grease Mineral oils Edible oils Gasoline Alcohol Solvent Resilient against shock and impact load Impact-resistant Resistant to temperature change 25 C to + 60 C Increased temperature for cleaning processes: 80 C Water jet resistant approx. 100 l/min Steam cleaning (according to DIN part 9) max bar (approx. 15 l/min) max. 80 C (30 seconds) Light resistant Direct sunlight Operating Instructions MOVIFIT FC 135

136 10 kva i P f n Hz Technical data Hygenicplus version Optional metal fittings Type Illustration Contents Dimensions Part number Stainless steel screw plugs 10 pc M16 x pc M20 x pc M25 x EMC cable gland (brass, nickel plated) 10 pc M16 x pc M20 x pc M25 x Operating Instructions MOVIFIT FC

137 Technical data Dimension drawings kva i P f n Hz Dimension drawings Dimension drawing in conjunction with ABOX with cable glands and fittings "MTA...-S " Size 1 M25 M16 M20 M16 [1] M min. 40 min AXX [1] Diagnostic socket (RJ10) below screw fitting Operating Instructions MOVIFIT FC 137

138 10 kva i P f n Hz Technical data Dimension drawings Size 2 M25 M16 M20 M16 [1] M min min AXX [1] Diagnostic socket (RJ10) below screw fitting 138 Operating Instructions MOVIFIT FC

139 Technical data Dimension drawings kva i P f n Hz Dimension drawing in conjunction with hybrid ABOX "MTA...-S " and "MTA...-S " Size 1 M25 M min min [1] AXX Operating Instructions MOVIFIT FC 139

140 10 kva i P f n Hz Technical data Dimension drawings Size 2 M25 M min.40 min [1] AXX 140 Operating Instructions MOVIFIT FC

141 Technical data Dimension drawings kva i P n f Hz Dimension drawing in conjunction with HanModular ABOX "MTA...-H " and "MTA...-S " Size min min.50 min AXX Operating Instructions MOVIFIT FC 141

142 10 kva i P f n Hz Technical data Dimension drawings Size 2 min min min AXX 142 Operating Instructions MOVIFIT FC

143 Index Index A ABOX (passive connection unit)...13 ABOX with terminals and cable openings "MTA...-S "...13 HanModular ABOX "MTA...-H " and "MTA...-H "...15 Hybrid ABOX "MTA...-S " or "MTA...-S "...14 ABOX with terminals and cable glands "MTA...-S "...39 Additional installation instructions...39 Dimension drawings Fieldbus-independent terminal assignment...51 Fieldbus/option-independent terminal assignment...43 Option-independent terminal assignment...50 Approved installation position...20 C C-Tick CE marking Central opening/closing mechanism...25 Notes on closing the MOVIFIT...26 Operation...25 D Designated use...6 Hoist applications...7 Safety functions...7 DeviceNet... 53, 67, 81, 89, 102, 113, 129 Dimension drawings Dimension drawing in conjunction with ABOX with cable glands and fittings "MTA...-S " Dimension drawing in conjunction with HanModular ABOX "MTA...-H " and "MTA...-S " Dimension drawing in conjunction with hybrid ABOX "MTA...-S " and "MTA...-S " E EBOX (active electronics unit)...12 Electrical connection...8 Electrical installation...31 ABOX with terminals and cable glands "MTA...-S "...39 Fieldbus systems connection examples...86 HanModular ABOX "MTA...-H " and "MTA...-H "...69 Hybrid ABOX "MTA...-S " and "MTA...-S "...54 Hybrid cable Installation instructions (all versions) Installation planning with regard to EMC issues PC connection Power bus connection examples Exclusion of liability... 5 Extended storage Procedure when maintenance has been neglected External braking resistors Assignment BW100..., BW BW150..., BW F Fieldbus systems Fieldbus systems connection examples DeviceNet Profibus PROFINET G General information... 5, 6 Exclusion of liability... 5 Right to claim under warranty... 5 Structure of the safety notes... 5 H HanModular ABOX "MTA...-H " and "MTA...-H " Assignment of M12 plug connector X Assignment of M12 plug connector X21 to X Assignment of M12 plug connectors X41 to X Assignment of M23 expansion plug connector X Assignment of plug connector for fieldbus connection Assignment of plug connector X Assignment of plug connector X Assignment of power bus plug connector X Assignment of terminal X Description of the connection technology X50 diagnostic interface (RJ10 socket) HanModular ABOX "MTA...-H " and "MTA...-H " Dimension drawings HARTING Power S Operating Instructions MOVIFIT FC 143

144 11 Index Hybrid ABOX "MTA...-S " and "MTA...- S "...54 Additional installation instructions...54 Assignment of M12 plug connector X Assignment of M12 plug connectors X41 to X Assignment of M23 expansion plug connector X Assignment of plug connectors X21 to X28.61 Description of the connection technology...57 Dimension drawings Plug connector for fieldbus connection...66 Terminal assignment...58 X50 diagnostic interface (RJ10 socket)...68 Hybrid cable... 91, 130 Chemical properties Connection...94 Electrical properties Mechanical design Mechanical properties Overview...91 Thermal properties Hygenicplus version... 28, 134 Installation notes...28 Optional metal fittings Properties of sealing materials and surfaces Tightening torques...29 Hygenicplus version (optional) Features...16 I Index of changes...9 Installation...7 Installation instructions (all versions)...32 Connecting mains leads...32 Definition PE, FE...34 Earth-leakage circuit breaker...32 EMC compliant installation...37 Installation at more than 1,000 m (3,281 ft) above sea level...37 Mains contactor...32 Meaning of the 24 V voltage levels...35 Notes on PE connection and/or equipotential bonding...33 Plug connector...37 Protection devices...37 Wiring check...38 Installation instructions, additional for "MTA...-S " Conductor end sleeves Connection of the hybrid cable Connection of the PROFIBUS cable in MOVIFIT Enabling the terminals Permitted connection cross-section and current carrying capacity of the terminals Installation instructions, additional for "MTA...-S " and "MTA...-S " Conductor end sleeves Connection of the MOVIMOT hybrid cable Operating the SPEEDCON M12 plug connectors Permitted connection cross-section and current carrying capacity of the terminals Terminal activation Installation notes Installation planning with regard to EMC issues Installation position, approved Installation regulations, mechanical installation Internal braking resistors Assignment Regenerative load capacity L LED displays "RUN PS" LED (frequency inverter status LED) Bus-specific LEDs for DeviceNet Bus-specific LEDs for PROFIBUS Bus-specific LEDs for PROFINET General LEDs Option-specific LEDs M Mechanical installation Approved installation position Central opening/closing mechanism Hygenicplus version Installation notes Installation regulations MOVIFIT closing Operating Instructions MOVIFIT FC

145 Index 11 O Opening/closing mechanism...25 Notes on closing the MOVIFIT...26 operation...25 Operation... 8, 107 Operating displays for MOVIFIT FC Bus-specific LEDs for DeviceNet Bus-specific LEDs for PROFIBUS Bus-specific LEDs for PROFINET General LEDs Option-specific LEDs States of the "RUN PS" LED (frequency inverter status LED) Other applicable documentation...7 P PC connection...90 Diagnostic interface...90 Interface adapter...90 Power bus connection examples...83 Power bus in conjunction with HANmodular plug connector...85 Power bus in conjunction with terminal connection...83 PROFIBUS...41, 51, 66, 80, 86, 99, 108, 128 PROFINET... 88, 101, 110, 128 Putting into storage...7 R Right to claim under warranty...5 S Safe disconnection...8 Safety notes...6 Designated use...6 Electrical connection...8 General information...6 Installation...7 Operation...8 Other applicable documentation...7 Safe disconnection...8 Target group...6 Transportation, putting into storage...7 Safety notes, structure...5 Service Disposal Extended storage SEW Electronics Service Unit diagnostics Startup Startup instructions Wiring notes for brakes Wiring notes for connecting the motor Startup MOVIFIT FC Startup MOVIFIT frequency inverter Startup procedure for MOVIFIT FC Startup MOVIFIT FC Startup in conjunction with DeviceNet Startup in conjunction with PROFIBUS Startup in conjunction with PROFINET Startup MOVIFIT frequency inverter Advanced startup and parameter settings in "Expert" mode Startup in "Easy" mode Startup mode T Target group... 6 Technical data CE marking, UL approval and C-Tick Digital inputs Digital output DB Digital outputs DO00...DO Dimension drawings External braking resistors General electronics data General technical data Hybrid cable "Cable type A" Hygenicplus version Interfaces DeviceNet interface PROFIBUS interface PROFINET interface Tightening torques Transportation... 7 Operating Instructions MOVIFIT FC 145

146 11 Index U UL approval Unit design...11 ABOX (passive connection unit)...13 ABOX with terminals and cable openings "MTA...-S "...13 HanModular ABOX "MTA...-H " and "MTA...-H "...15 Hybrid ABOX "MTA...-S " or "MTA...-S "...14 EBOX (electronics)...12 Hygenicplus version (optional)...16 Overview...11 Unit designation...18 ABOX...19 EBOX...18 Unit designation ABOX EBOX Unit diagnostics Fault table USB11A...90, 106 UWS21B... 90, Operating Instructions MOVIFIT FC

147 Address List Address List Germany Headquarters Production Sales Service Competence Center France Production Sales Service Assembly Sales Service Bruchsal Central Gear units / Motors Central Electronics North East South West SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal P.O. Box Postfach 3023 D Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße D Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D Kirchheim (near München) SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D Langenfeld (near Düsseldorf) Drive Service Hotline / 24 Hour Service Additional addresses for service in Germany provided on request! Haguenau Bordeaux Lyon Paris SEW-USOCOME 48-54, route de Soufflenheim B. P F Haguenau Cedex SEW-USOCOME Parc d'activités de Magellan 62, avenue de Magellan - B. P. 182 F Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F Vaulx en Velin SEW-USOCOME Zone industrielle 2, rue Denis Papin F Verneuil I'Etang Additional addresses for service in France provided on request! Tel Fax sew@sew-eurodrive.de Tel Fax sc-mitte-gm@sew-eurodrive.de Tel Fax sc-mitte-e@sew-eurodrive.de Tel Fax sc-nord@sew-eurodrive.de Tel Fax sc-ost@sew-eurodrive.de Tel Fax sc-sued@sew-eurodrive.de Tel Fax sc-west@sew-eurodrive.de SEWHELP Tel Fax sew@usocome.com Tel Fax Tel Fax Tel Fax Algeria Sales Alger Réducom 16, rue des Frères Zaghnoun Bellevue El-Harrach Alger Tel Fax Argentina Assembly Sales Service Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37, Garin Tel Fax sewar@sew-eurodrive.com.ar 11/

148 Address List Australia Assembly Sales Service Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel Fax enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel Fax enquires@sew-eurodrive.com.au Townsville SEW-EURODRIVE PTY. LTD. 12 Leyland Street Garbutt, QLD 4814 Tel Fax enquires@sew-eurodrive.com.au Austria Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel Fax sew@sew-eurodrive.at Belgium Assembly Sales Service Brüssel SEW Caron-Vector S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Brazil Production Sales Service Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: Guarulhos/SP - Cep.: Additional addresses for service in Brazil provided on request! Tel Fax sew@sew.com.br Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Sales Douala Electro-Services Rue Drouot Akwa B.P Douala Tel Fax bever@fastbg.net Tel Fax Canada Assembly Sales Service Toronto Vancouver Montreal SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1 SEW-EURODRIVE CO. OF CANADA LTD Honeyman Street Delta. B.C. V4G 1 E2 SEW-EURODRIVE CO. OF CANADA LTD Rue Leger Street LaSalle, Quebec H8N 2V9 Additional addresses for service in Canada provided on request! Tel Fax l.reynolds@sew-eurodrive.ca Tel Fax b.wake@sew-eurodrive.ca Tel Fax a.peluso@sew-eurodrive.ca Chile Assembly Sales Service Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel Fax ventas@sew-eurodrive.cl /2006

149 Address List China Production Assembly Sales Service Assembly Sales Service Tianjin Suzhou SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, P. R. China Additional addresses for service in China provided on request! Tel Fax Tel Fax Colombia Assembly Sales Service Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No Bodega 6, Manzana B Santafé de Bogotá Tel Fax sewcol@sew-eurodrive.com.co Croatia Sales Service Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR Zagreb Tel Fax kompeks@net.hr Czech Republic Sales Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Lužná 591 CZ Praha 6 - Vokovice Tel Fax sew@sew-eurodrive.cz Denmark Assembly Sales Service Kopenhagen SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve Tel Fax sew@sew-eurodrive.dk Estonia Sales Tallin ALAS-KUUL AS Mustamäe tee 24 EE Tallin Tel Fax veiko.soots@alas-kuul.ee Finland Assembly Sales Service Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN Hollola 2 Tel Fax sew@sew.fi Gabon Sales Libreville Electro-Services B.P Libreville Tel Fax Great Britain Assembly Sales Service Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel Fax info@sew-eurodrive.co.uk Greece Sales Service Athen Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR Piraeus Tel Fax info@boznos.gr 11/

150 Address List Hong Kong Assembly Sales Service Hong Kong SEW-EURODRIVE LTD. Unit No , 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel Fax sew@sewhk.com Hungary Sales Service Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel Fax office@sew-eurodrive.hu India Assembly Sales Service Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi Baroda Gujarat Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel Fax mdoffice@seweurodriveindia.com Tel Fax salesbang@seweurodriveinindia.com Ireland Sales Service Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel Fax Israel Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / Holon Tel Fax lirazhandasa@barak-online.net Italy Assembly Sales Service Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I Solaro (Milano) Tel Fax sewit@sew-eurodrive.it Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l'afrique 165, Bld de Marseille B.P. 2323, Abidjan 08 Tel Fax Japan Assembly Sales Service Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka Tel Fax sewjapan@sew-eurodrive.co.jp Korea Assembly Sales Service Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit , Shingil-Dong Ansan Tel Fax master@sew-korea.co.kr Latvia Sales Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel Fax info@alas-kuul.com /2006

151 Address List Lebanon Sales Beirut Gabriel Acar & Fils sarl B. P Bourj Hammoud, Beirut Lithuania Sales Alytus UAB Irseva Naujoji 19 LT Alytus Tel Fax gacar@beirut.com Tel Fax info@irseva.lt Luxembourg Assembly Sales Service Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Malaysia Assembly Sales Service Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya Johor Bahru, Johor West Malaysia Tel Fax sales@sew-eurodrive.com.my Mexico Assembly Sales Service Queretaro SEW-EURODRIVE MEXIKO SA DE CV SEM M93 Tequisquiapan No. 102 Parque Industrail Queretaro C.P Queretaro, Mexico Tel Fax scmexico@seweurodrive.com.mx Morocco Sales Casablanca Afit 5, rue Emir Abdelkader MA Casablanca Tel Fax richard.miekisiak@premium.net.ma Netherlands Assembly Sales Service Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus NL-3004 AB Rotterdam Tel Fax info@vector.nu New Zealand Assembly Sales Service Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box Greenmount drive East Tamaki Auckland Tel Fax sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel Fax sales@sew-eurodrive.co.nz Norway Assembly Sales Service Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel Fax sew@sew-eurodrive.no Peru Assembly Sales Service Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, Urbanizacion Industrial Vulcano, ATE, Lima Tel Fax sewperu@sew-eurodrive.com.pe 11/

152 Address List Poland Assembly Sales Service Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL Lodz Tel Fax sew@sew-eurodrive.pl Portugal Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P Mealhada Tel Fax infosew@sew-eurodrive.pt Romania Sales Service Bucuresti Sialco Trading SRL str. Madrid nr Bucuresti Tel Fax sialco@sialco.ro Russia Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box St. Petersburg Russia Tel Fax sew@sew-eurodrive.ru Senegal Sales Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Serbia and Montenegro Sales Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG Beograd Tel Fax senemeca@sentoo.sn Tel / Fax dipar@yubc.net Singapore Assembly Sales Service Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore Tel Fax sewsingapore@sew-eurodrive.com Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Rybnicna 40 SK Bratislava Zilina Banská Bystrica SEW-Eurodrive SK s.r.o. ul. Vojtecha Spanyola 33 SK Zilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK Banská Bystrica Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Slovenia Sales Service Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO Celje Tel Fax pakman@siol.net /2006

153 Address List South Africa Assembly Sales Service Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box Bertsham 2013 Tel Fax dross@sew.co.za Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box Chempet 7442 Cape Town Tel Fax Telex dswanepoel@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel Fax dtait@sew.co.za Spain Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E Zamudio (Vizcaya) Tel Fax sew.spain@sew-eurodrive.es Sweden Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S Jönköping Box 3100 S Jönköping Tel Fax info@sew-eurodrive.se Switzerland Assembly Sales Service Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel Fax info@imhof-sew.ch Thailand Assembly Sales Service Chon Buri SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri Tel Fax sewthailand@sew-eurodrive.com Tunisia Sales Tunis T. M.S. Technic Marketing Service 7, rue Ibn EI Heithem Z.I. SMMT 2014 Mégrine Erriadh Tel Fax tms@tms.com.tn Turkey Assembly Sales Service Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR Maltepe ISTANBUL Tel / /15 Fax sew@sew-eurodrive.com.tr Ukraine Sales Service Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office Dnepropetrovsk Tel Fax sew@sew-eurodrive.ua 11/

154 Address List USA Production Assembly Sales Service Assembly Sales Service Greenville San Francisco Philadelphia/PA Dayton Dallas SEW-EURODRIVE INC Old Spartanburg Highway P.O. Box 518 Lyman, S.C SEW-EURODRIVE INC San Antonio St. Hayward, California SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey SEW-EURODRIVE INC West Main Street Troy, Ohio SEW-EURODRIVE INC Platinum Way Dallas, Texas Additional addresses for service in the USA provided on request! Tel Fax Sales Fax Manuf Fax Ass Telex Tel Fax Tel Fax Tel Fax Tel Fax Venezuela Assembly Sales Service Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel Fax /2006

155 SEW-EURODRIVE Driving the world EBOX (active electronics unit) MTF ABOX (passive terminal box) MTA...-S Size 1 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN-PS RUN 24V-S 24V-C MOVIFIT MOVIFIT FC with integrated frequency inverter Connection box with terminals and cable glands MTF MTA...-S MTA...-S Size 2 DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 RUN-PS RUN 24V-S 24V-C MOVIFIT MOVIFIT FC with integrated frequency inverter Hybrid connection box with terminals and M12 plug connector MTA...-H MTA...-H HanModular connection box with HanModular plug connector and M12 plug connector

156 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal / Germany Phone Fax sew@sew-eurodrive.com