Integrated Architecture. Putting the Pieces Together

Transcription

1 Integrated Architecture Putting the Pieces Together 1

2 ROCKWELL AUTOMATION CONTROL SOLUTIONS Components & Intelligent Motor Control Integrated Architecture Connected Compact Machine Advanced Machine Components Solutions Solutions Simple Connectivity Stand alone machine Low cost Just enough control Increased controller capabilities Low engineering costs Power of Logix / View Advanced connectivity Advanced information capabilities Large I/O counts (>100,000)

3 INTRODUCTION The MicroLogix i family includes programmable controllers with varying form factors sharing common features. Programmable with RSLogix 500 or RSLogix Micro (FREE for MicroLogix 1000 and 1100), MicroLogix PLCs are easy to use and an excellent low cost solution. MicroLogix 1000 MicroLogix 1100 MicroLogix 1200 Scalability MicroLogix 1400 MicroLogix I/O max 80 I/O max 132 I/O max 144 I/O max 256 I/O+

4 PANELVIEW COMPONENT PRODUCTS 4-function key Touch Monochrome Function/numeric Function/numeric STN color 8 colors + dithering 2 mono graphic 122x32 resolution Serial 3 mono graphic 128x64 resolution Serial 6 graphic 320x240 resolution Touch Serial & Ethernet 10 TFT color 220 colors 640x480 resolution Touch Serial & Ethernet

5 CONNECTED COMPONENTS BUILDING BLOCKS Control Program CCBB CD Individual Building Blocks Item Product ID Description Qty Delivery Ship Wt Device ID DS PGC List Price Multiplier li Each Extended d Net Simple Speed Control Basic Products L16BWA MicroLogix 1100, 120/240V ac power, (10) 24V dc digital inputs, (2) 10V analog inputs, (6) relay outputs 1 N/A J5 525 $ $ $ A-B2P3N104 PowerFlex4 AC Drive, 240 (208)VAC, 3PH, 2.3 Amps, 0.37 kw, 0.5 HP,Frame Size A, IP20 (Open), LED Display, Fixed Digital Keypad, No CE Compliant Filter, RS C3 406 $ $ $ AK-U0-RJ45-TB2P PowerFlex 4-Class DSI RJ45 Terminal Blocks - RJ45 two position terminal block (5 pieces) with two 120 Ohm terminating resistors (loose) 1 0 C3 408 $ $ $ C-K2M CHMI with 2 line display and Numeric keypad 1 N/A OI22 $ $ $ NC01 MicroLogix 1100 RS485 Comms Cable 1 N/A $ $ $ Simple Speed Control Additional Optional Products for Panel Assembly CM201-NVF3318AXZCA CM201 - Vector Duty Enclosed Small AC Motors, 1/3 HP, 1800 RPM, C-Face Foot Mounted, Frame Size is FB56C 1 0 D3 486 $ $ $ XLP100E AC/DC DINRail mount Compact Power Supply, 100 W, 24-28V, 120/230V AC Input Voltage 1 N/A B9 349 $ $ $ RF-NC030R14 Pre-assembled Switch with Handle and NFPA 79 Internal Handle/Interlock - Open, CC Fuse, 30 A, 194R-R1 Shaft (10.3" length), Type 4/4X, Black 1 N/A B7 278 $ $ $ Simple Speed Control Products for Programming 9324-RL0100ENE RSLogix 500 Starter 1 N/A E3 585 $ $ $ Total Weight: 1.03 kg (NOTE: Total weight excludes items marked N/A) Grand Total (US): $ 2, Selection Tools Panel Layout & Wiring i Diagrams Parameter Backup & Restore HMI Control, Status & Diagnostics Quick Start t

6 ROCKWELL AUTOMATION CONTROL SOLUTIONS Components & Intelligent Motor Control Integrated Architecture Connected Compact Machine Advanced Machine Components Solutions Solutions Simple Connectivity Stand alone machine Low cost Just enough control Increased controller capabilities Low engineering costs Power of Logix / View Advanced connectivity Advanced information capabilities Large I/O counts (>100,000) Low Integration Continuum High

7 WHAT IS INTEGRATED ARCHITECTURE?

8 INTEGRATED ARCHITECTURE Aim of IA is to simplify the user experience Non-Integrated System, Multiple Vendors Integrated Architecture System, Single Vendor

9 INTEGRATED ARCHITECTURE MULTIDISCIPLINED CONTROL Rockwell Automation is unique in the industry as it was able to offer us a common unified control platform for batch, continuous, and discrete manufacturing through h its Integrated Architecture. Todd Ray Cabot Corporation Integrates multiple control disciplines into one platform Scalable, information enabled Improves functionality & performance at lower cost Process Control Batch Control Drives Systems Motion o Control Discrete Control Safety Logix Control Disciplines

10 LOGIX CONTROLLER PLATFORMS CompactLogix 1769-L3x Cost CompactLogix 1769-L2x For Small Systems Integrated I/O EtherNet/IP Limited I/O expansion 512 Kbyte user memory For Small to Mid Systems Modular Platform Integrated EtherNet/IP or ControlNet Mbyte user memory CompactLogix 1768-L4x For Medium sized systems Integrated Motion Multiple networks EtherNet/IP, ControlNet 2 3 Mbyte memory ControlLogix 1756-L6x For Large Systems Integrated Motion, Safety and Redundancy Multi CPU and Networks High Speed Network Gateway 2 32 Mbyte user memory Functionality & Flexibility

11 ROCKWELL SOFTWARE PRODUCTS Design and Configuration FactoryTalk Simulation RSLogix 5000 RSLogix Architect Quality & Compliance RS PMX EBR FactoryTalk ProductionCentre Production Management FactoryTalk Batch FactoryTalk Scheduler FactoryTalk ProductionCentre Asset Management FactoryTalk AssetCentre FactoryTalk Security Data Management Performance & Visibility FactoryTalk Historian FactoryTalk View FactoryTalk Integrator FactoryTalk Metrics FactoryTalk Gateway FactoryTalk Portal

12 FTVIEW - INTEGRATED ARCHITECTURE VISUALIZATION Clients (VersaView Computers) FactoryTalk Directory Server Primary Data Server Secondar ydata Server Station-level HMI HMI Servers Site-level HMI

13 FACTORYTALK VIEW AND LOGIX Direct referencing - greatly improve object & display reuse - no messing about with tag databases - no CSV import/export Browsing for tags and devices on the network Test run individual display Easy setup

14 PREMIER INTEGRATION OF POWERFLEX DRIVES Global Tags Logix Controllers RSView / PanelView Plus Integrated Drive Profiles PowerFlex Drives Global Faceplates Objects Add-On Instructions

15 IA POWERFLEX ACCELERATOR TOOLKIT PowerFlex Accelerator Toolkit allows you to focus on optimizing your control systems and intellectual property not on routine tasks that add to overhead costs. Rockwell Automation provides easy-to-use tools and templates designed to help you lower Total Cost of Ownership (TCO). SAMPLE PANEL LAYOUT. PRECONFIGURED LOGIC PRECONFIGURED HMI DIAGNOSTIC TOOLS. SIMPLIFIED WIRING

16 KINETIX (MOTION) ACCELERATOR Motion Analyzer is a tool used to analyze, optimize, simulate & select a motion control system Users enter application data payload mass how quickly to move it mechanism being used Standard Logix 5000 and FT View code Supports all Kinetix products & PowerFlex architecture class drives Version 4.6 released on ab.com in Feb 2009

17 DYNAMIX SURVEILLANCE (VIBRATION) ACCELERATOR TOOLKIT

18 VIEW ME I/O AND NETWORK STATUS & DIAGNOSTIC

19 IA SAFETY ACCELERATOR TOOLKIT Simplified Wiring Quick Start Manual Risk Assessment Preconfigured Logic Preconfigured HMI

20 ROCKWELL AUTOMATION AND ENDRESS+HAUSER Premier Integration of HART Instrumentation Documents for setup and operation Instrument t Interface Function Blocks Operator Workstation Faceplates Instrument Function Block Instrument Display & Faceplates

21 POWER & ENERGY MANAGEMENT ACCELERATOR TOOLKIT Preconfigured Energy Data Collection & Demand Management Logic Quick Start Manual Simplified Wiring Reports & Dashboards Preconfigured Faceplates

22 For these and other useful software items: /i

23 LAB NOTES - GLOBAL OBJECT PARAMETERS BASE OBJECTS Global Object Parameters were introduced in version 5.0 Global Objects allow the appearance and behavior of an object to be linked to instances of that object. Create a Global Object that is to be reused Describe The parameter function will replace the placeholder Select Example: User wants an overview display with Global the type #1 with pump1, all three Object of tag pump2, pump Default you would pump3 controls Parameter assign displayed Definitions to the #1 parameter, as needed Used to save engineering time by enabling object reuse. Stored as a GGFX file within Studio

24 What s new? Previously, parameter files were used to replace tag placeholders at runtime. Version 5.1 adds Parameter Lists as a method to replace tag placeholders. Simply use the tag browser button to browse for tags. LAB NOTES - V5.1 ENHANCED PARAMETER SUPPORT

25 Fundamentals of Logix INTEGRATED ARCHITECTURE LABS Designed as an Introduction to RSLogix 5000 for new users. Create some rungs of code using the Ladder Editor and download and test your logic. Add-On Instructions Part A Add-On Instructions Create a user defined instruction in the Logix controller using the ladder editor, and then instance that AOI using both Function Block Editor (FBD) and Statement List (STL) languages Part B Using AOIs and Faceplates Implement code that has been downloaded from the Rockwell Sample Code Website. Instance a PowerFlex Drive AOI and Faceplate using parameters files.