Carbon & Alloy Steel Seamless Tube & Pipe. ILJIN Steel Corporation Your Best Partner

Transcription

1 Carbon & Alloy Steel Seamless Tube & Pipe ILJIN Steel Corporation Your Best Partner

2 Contents Company Overview Company Overview 03 Manufacturing Process and Equipment 04 OCTG Casing & Tubing 06 OCTG Drill Pipe 18 Line Pipe 22 Process & Power Generation 26 Mechanical Tube 30 Quality Management 34 Contact Us 36 History Your Best Partner Established ILJIN Steel Corporation Established R&D Center Established Suwon Plant Development of Precision Cold Drawn Steel Tubes Development of Cold Drawn Shapes Development of Cold Drawn Stainless Steel tubes Development of Heat Exchanger Tube Nominated Advanced Technology Center by Korean Government Received Parts and Materials Technology Award by Korean Government Groundbreaking for Hot Finished Seamless Tube Plant Jeonju Cold Drawn Tube Plant Completed (Capa. Increased to 100,000 Metric Tons Per Year) Jeonju Hot Finished Seamless Tube Plant Completed Production Plant Location Jeonju Plant Suwon Plant Suwon Plant Plant (mm) Range (mm) Length (m) Capacity (ton/yr) Items Seamless Tube Cold Drawing Cold Drawing 25.4~ ~ ~ ~25 4~30 4~15 300,000 30,000 70,000 OCTG, Line pipe, Power generation, Power generation, Mechanical Mechanical Mechanical Jeonju Plant

3 Manufacturing Process and Equipment [1] Rotary Hearth Billet Heating Round Billet [3] 3-Roll Type Mandrel Mill [4] 24 Stand Stretch Reducing Mill Billet Cutting [1] Rotary Hearth Furnace [2] Cone Type Piercer Uniform Heating for Exact Piercing Temperature Deviation in Billet Section : ±5 [3] 6 Stand 3-Roll MPM with Online thickness Gauge Reheating Furnace Thin wall High precision tube High Alloy rolling without defect Excellent wall uniformity High Reduction Wide Outside High Elongation [4] 24 Stand SRM [2] Cone Type Piercer Walking Beam Cooling Bed Pipe Layer Saw Straightening End Facing High Elongation & Expansion High Alloy Steel Piercing Excellent Wall Uniformity Fine Outside and inside surface Ultra-sonic Inspection Hydrostatic Inspection Electro Magnetic Inspection 04 05

4 OCTG Casing & Tubing Products Method (inch) W.T(inch) Standards/s Tubing 2 3/8~4 1/ ~0.630 Seamless, K55,, N80, C90, C95, P110 Casing 4 1/2~ ~0.875 Dimension and Tolerance Item Tolerence D mm±0.79mm Pipe Body +1.0%D D mm -0.5%D Mechanical Properties Specification Application API 5CT Group 1 Group 2 Mechanical Properties Yield Strength Tensile Strength Elongation(%) min ksi (Mpa) ksi (Mpa) min ksi (Mpa) H40 40 (276) 80 (552) 60 (414) API Formula 55 (379) 80 (552) 75 (517) API Formula K55 55 (379) 80 (552) 95 (655) API Formula N80 80 (552) 110 (758) 100 (689) API Formula R95 95 (655) 110 (758) 105 (724) API Formula M65 65 (448) 85 (586) 85 (586) API Formula (552) 95 (655) 95 (655) API Formula C (621) 105 (724) 100 (689) API Formula T (655) 110 (758) 105 (724) API Formula C (758) 120 (828) 115 (793) API Formula Group 3 P (758) 140 (965) 125 (862) API Formula Wall Thickness -12.5%t Weight Single Lengths +6.5%, -3.5% Chemical Composition API 5CT Specification Application Group 1 Group 2 C Mn Mo Cr Ni Cu P S Si min.. min.. min.. min H K N R c M a C b T d C Group 3 P a. The carbon content for may be increased up to 0.05% imum if the product is oil-quenched. b. The molybdenum content for C90 Type 1 has no minimum tolerance if the wall thickness is less than 17.78mm. c. The carbon content for R95 may be increased up tp 0.55% imum if the product is oil-quenched. d. The molybdenum content for T95 Type 1 may be decreased to 0.15 minimum if the wall thickness is less than 17.78mm

5 OCTG Casing & Tubing Materials selection Min. Y.S (ksi) 40 H40 55 Group 1 Group 2 Group 3 Group 4 K55 65 M65 80 N80Q -1-13Cr High HC Available Materials for Sour and Sweet Service Partial of CO, psia 2 Sour Service 90 C90-1 C90 95 C95 T95-1 HC T95 T95 Arctic Service 110 P110 HC P110 C110 P110L 125 Q Duplex Stainless 13CR API J-55 N-80 NACE 0.05 psia API L-80 C-75-2 Quench annealed ILJIN Available High Ni Alloy 85SS 90SS Partial of H S, psia 2 L Tubing Dimensional Range and Performance Properties 2 3/8 ~ 2 7/8 2 3/8 2 3/8 2 3/8 2 3/8 2 3/8 2 7/8 2 7/8 2 7/8 2 7/8 Wall Thickness Dimensions, in Inside Drift Special Clearance Performance Properties Burst N C N C T P N C T P C T C T N C T P N C T P N C T P C T

6 OCTG Casing & Tubing Tubing Dimensional Range and Performance Properties 2 7/8 ~ 4 Tubing Dimensional Range and Performance Properties 4 ~ 4 1/2 Wall Thickness Dimensions, in Inside Drift Special Clearance Performance Properties Burst Wall Thickness Dimensions, in Inside Drift Special Clearance Performance Properties Burst 2 7/8 2 7/8 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 3 1/2 3 1/ C T C T N C N C T P N C T N C T P C T C T C T N C /2 4 1/2 4 1/2 4 1/2 4 1/2 4 1/2 4 1/ N C T C T C T C T C T N C T C T C T C T C T C T C T

7 OCTG Casing & Tubing Casing Dimensional Range and Performance Properties 4 1/2 Casing Dimensional Range and Performance Properties 5 Wall Thickness 4 1/ / / / / Weight Plain End (lb/ft) H40 Inside Dimensions Drift Performance Properties Burst K M K M K M N C C T P HC-P M N C P HC-P P HC-P Q Wall Thickness Weight Plain End (lb/ft) Inside Dimensions Drift Performance Properties Burst K M K M K M N C C T P M N C C T P Q M N C C T P Q N C C T P Q N C C T P Q

8 OCTG Casing & Tubing Casing Dimensional Range and Performance Properties 5 1/2 Casing Dimensional Range and Performance Properties 5 1/2 ~ 7 Wall Thickness 5 1/ / / / / / / / Weight Plain End (lb/ft) Inside Dimensions Drift Performance Properties Burst K M K M K M N C C T P I M N C C T P HC-P M N C C T P Q C T C T C T Wall Thickness Weight Plain End (lb/ft) Inside Dimensions Drift Performance Properties Burst 5 1/ C T / C T / C T / C T H / K M K M / N C C T P M N / C C T P N C / C T P Q H

9 OCTG Casing & Tubing Casing Dimensional Range and Performance Properties 7 Casing Dimensional Range and Performance Properties 7 Wall Thickness Weight Plain End (lb/ft) Inside Dimensions Drift Performance Properties Burst K I M N C C T K I M N HC C C T P I M N HC C C T P M N C C T P Wall Thickness Weight Plain End (lb/ft) Inside Dimensions Drift Performance Properties Burst N C C T P Q N C C T P Q C T C T C T C T C T

10 OCTG - Drill Pipe Products Method (inch) W.T(inch) Standard/s Drill Pipe 2 3/8 ~ 5 1/ ~ 0,,, Drill Rod 1 3/4 ~ 4 1/ ~ SAE1026, 4130, 1541 High Precision Drill Rod for Mining Industries (mm) Tolerance(mm) W.T W.T(%) Length Residual Stress(MPa) ±0.1 ±5 0~ ±0.1 ±5 0~ ±0.1 ±5 0~ ±0.1 ±5 0~ ±0.1 ±5 0~ ±0.12 ±5 0~ ±0.15 ±5 0~ Supply Condition Seamless Cold Drawn or Cold Drawn & Q/T Drill Pipe Dimensional Range and Performance Properties 2 3/8 ~ 4 Nominal Nominal Wall Inside Tensile Torsional Internal Weight Thickness Yield Yield in lb/ft in in lb ft-lb psi psi mm kg/m mm mm kn Nm bar bar 2 3/ / /

11 OCTG - Drill Pipe Drill Pipe Dimensional Range and Performance Properties 4 1/2 ~ 5 Nominal Nominal Wall Inside Tensile Torsional Internal Weight Thickness Yield Yield in lb/ft in in lb ft-lb psi psi mm kg/m mm mm kn Nm bar bar 4 1/ Drill Pipe Dimensional Range and Performance Properties 5 ~ 5 1/2 Nominal Nominal Wall Inside Tensile Torsional Internal Weight Thickness Yield Yield in lb/ft in in lb ft-lb psi psi mm kg/m mm mm kn Nm bar bar /

12 Line Pipe ILJIN Steel manufactures a wide range of line pipe for onshore and offshore applications. Line pipe is available in sizes ranging from 1 to 7 inches and can be produced by seamless method according to API 5L, EN and DNV standards The pipe is inspected for internal and external defects using ultrasonic inspection equipment. The pipe is automatically packed in bundles and tied with steel banding or wires in compliance with API loading and transportation standards Chemical Composition for PSL2, API Spec 5L / ISO 3183 Steel (Steel Name) Mass fraction, based upon heat & product analysis %, Carbon equivalent C Si Mn P S V Nb Ti other CE IIW L245N or BN * 0.43 L290N or X42N * 0.43 L320N or X46N * 0.43 L360N or X52N * 0.43 Adhesiv Fusion Bonded L390N or X56N * 0.43 L415N or X60N * 0.43 Bare Pipe L290Q or X42Q * 0.43 L320Q or X46Q * 0.43 L360Q or X52Q * 0.43 Polyethylene L390Q or X56Q * 0.43 L415Q or X60Q * * * * 0.43 L450Q or X65Q * * * * 0.43 L485Q or X70Q * * * * 0.43 L555Q or X80Q * * * * as agreed * Calculated according to API Spec 5L / ISO 3183 Products Standard / Main Delivery Option Manufacturing Method API 5L B / X42 / X46 / X52 / X60 / X65 / X70 / X mm ~ 304.8mm (NPS 1/2 ~ 12 ) Length End Finish Coating 6,401mm ~ 18,288mm (SRL / DRL / TRL) Hot Finished : NPS 2 and above Cold Finished : Less than NPS 2 Plain-End Beveled, Plain-End Square Cut Outside Surface : Varnish Coated 3-LPE (FBE+Adhesive+PE) Inside Surface : PE Chemical Composition for Sour&Offshore, API Spec 5L / ISO 3183 Steel (Steel Name) L360Q(S) or X52Q(S) L390Q(S) or X52Q(S) L415Q(S) or X60Q(S) L450Q(S) or X65Q(S) L485Q(S) or X70Q(S) Mass fraction, based upon heat & product analysis %, Carbon equivalent C Si Mn P S V Nb Ti Al Cu Ni Cr Mo B N other CE IIW * * * * * * Other (1) Ca 0.006% (2) Al/N 2:1 (Not application to Ti killed or Ti treated steel) 22 23

13 Line Pipe Mechanical Properties for PSL2, API Spec 5L / ISO 3183 Coating Pipe Range (Unit : mm) Steel Pipe Body (Seamless) Yield Strength R t0.5, MPa (Psi) Tensile Strength R t0.5, MPa (Psi) min min Coatings W.T Length Coatings External 60.33~ ~25 12,800 3LPE Internal 114.3~ ~25 6,400 PE X42 / L (42 100) 495 (71 800) 415 (60 200) 760( ) X46 / L (46 400) 525 (76 100) 435 (63 100) 760( ) X52 / L (52 200) 530 (76 900) 460 (66 700) 760( ) X56 / L (56 600) 545 (79 000) 490 (71 100) 760 ( ) X60 / L (60 200) 565 (81 900) 520 (75 400) 760 ( ) X65 / L (65 300) 600 (87 000) 535 (77 600) 760 ( ) X70 / L (70 300) 635 (92 100) 570 (82 700) 760 ( ) X80 / L (80 500) 705 ( ) 625 (90 600) 825 ( ) External Three Layer PE Coating Parameter Application Standard Coating Thickness Pipe end space Adhesion Strength Resistance Specification API, DIN 1 st Layer : 100~175 μm 2 nd Layer : 150~400 μm 3 rd Layer : 3000 μm 130~150mm Under Room Temp. : 150N/cm length Under Room Temp. : 0.2mm Elongation(%) Under-40 : 100 Seamless Line Pipe Dimensional Range Wall Thickness Wall Thickness inch inch mm

14 Process & Power Generation ILJIN Steel provides tube and pipe serving the power generation industry where critically high temperatures and pressures necessitate rigorous quality standards. Made of carbon and alloy steel in accordance with EN and ASTM standard, ILJIN produces a broad range of high quality hot-rolled tube and pipe for process and power generation applications. Pipe is made in random lengths from 3 to 30m and fixed lengths upon customer request. List of Standards and Ranges for Process & Power Generation Carbon and alloyed steel Specification DIN EN Seamless steel tubes for pressure purposes; Non-alloy and alloy steel tubes with specified elevated temperature properties ASTM A106/A106M Carbon Steel seamless pipe for high temperature service (mm) W.T (mm) Gr.A, Gr.B, Gr.C Steel St.45.8, St35.8, 17Mn5, 19Mn5, 15Mo3, 16Mo3, 13CrMo4-5, P235GH, P265GH ASTM A210/A210M Seamless Medium-Carbon Steel Boiler & Superheater Tubes Gr. A-1, Gr.C ASTM A179 Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger & Condenser Tubes Low carbon steel ASTM A192 Seamless Carbon Steel Boiler Tubes for High- Service Low carbon steel DIN Seamless Tubes of Heat resistant Steels / SUPERSEDE BY DIN EN Alloy steel St 35.8, St 45.8, 15Mo3, 13CrMo4-4 ASTM A335/A335M Seamless Ferritic Alloy Steel Pipe for High-Temperature Service On Request P5, P9, P11, P12, P22, P91 and others ASTM A213/ASME SA213 Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat-Exchanger Tubes T5, T9, T22, T91 Products Method (mm) W.T(mm) Standards Low temperature service DIN EN Seamless steel tubes for pressure purposes; Non-alloy and alloy steel tubes with specified low temperature properties ASTM A333 Seamless and Welded Carbon Steel Pipe for Low-Temperature Service (only seamless for ILJIN) P215NL; P265NL ; 6 Seamless 21.3~ ~25 ASTM A106, A179, A192, A210, A213, A335, EN , DIN ASTM A334 Seamless and Welded Carbon and Alloy Steel Tubes for Low- Temperature Service (only seamless for ILJIN) ;

15 Process & Power Generation Mechanical Properties acc. to ASTM A213 & A335 Steel Yield Strength MPa, Min. Tensile testing at room temperature Tensile Strength MPa, Min. Elongation A% Min. Chemical Composition % acc. to ASTM A213 & A335 Correlation Between EN and ASTM s Impact Strength Average value J, Min T T T T P P P P Steel C Mn T11 T12 T22 T91 P12 P22 P91 P92 EN 0.05 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.60 P S Si Cr Mo ~ ~ 0.20 ~ 1.00 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.60 Ni ASTM V Nb N 0.18 ~ ~ ~ ~ ~ ~ ~ ~ ~0.07 AI Ti others Zr Cb 0.06 ~ 0.10 Zr 0.01 Cb W B Zr 0.01 EN A106 A179 A192 A210 A213 A335 P195GH A low carbon low carbon P265GH B A1 Garde C C 13CrMo4-5 T12 P12 10CrMo9-10 T22 P22 X10CrMoVNb9-1 T91 P91 X10CrWMoVNb9-2 T92 P92 Dimensional Range acc. to ASTM 106 OD Wall Thickness, mm mm

16 Mechanical Tube ILJIN Steel produces hot-rolled and cold-drawn mechanical tubes made of alloy steel that meet or exceed various international standards including ASTM A519, ASTM A513, EN and EN ILJIN Steel have integrated process with Seamless tube and cold drawing. Tube For Automotive Parts Items Material (mm) W.T Condition It is possible to provide better service to customer, quick delivery, technical improvement, value engineering, prompt feed back for quality improvement. Drive Shaft ASTM 1026 ASTM 1035 EN 25CrMo4 20 ~ 60 2 ~ 6 Cold drawn & Annealed Cold Drawn & Q/T Airbag Inflator SAE 1510-M 10CrMnMo 20 ~ ~ 4 Cold Drawn & Q/T Axle SAE 1030, SAE 1527 EN E 355 (ST 52) ~ ~ 25.4 Hot Finished SMLS CV Joint Cage SAE 8617H EN 16NiCrMo2 40 ~ 90 4 ~ 14 As rolled, or normalized Bearing SAE52100 EN 100Cr6, SUJ2 20 ~ ~ 20 Spheroidizing Annealed List of Standards and Ranges for Mechanical Application Specification Steel Tube For Hydraulic Cylinder Ready to Honing Application Supply Condition Material Range (Unit : mm) ASTM A519/513 Seamless/ERW Carbon and Alloy Steel Mechanical Tubes JIS 3441 Alloy Steel Tube for Machine Structural Purpose JIS 3445 Carbon Steel Tube for Machine Structural Purpose JIS 4051 Carbon Steel for Machine Structural use , 52100, 1520, 1536, 1541, 4115, 4130 STKM11-20 S10C - S58C SCM, SCR, SNCM, SUJ2 Double Acting Telescopic Ready to Use ERW & Seamless (DOM, CDS) Stress Relived (BKS) SAE1020, 1026 EN10305(St52.3) STKM13C : 40 ~ 308 W.T : 4.0 ~ 25.0 L th : 4~11.5m Application Supply Condition Material Range (mm) DIN EN Seamless circular steel tubes for mechanical and general engineering purpose; Non-alloy and alloy steel tubes DIN EN Steel tubes for precision applications; Seamless cold drawn tubes E235, E355, E470 and others according to standards E235, E355 SSID Tube (No honing) Tube Condition Dimension Tolerance Inside Roughness ERW & DOM (BK) ISO H9 R 5μm Max. SAE1020/1026 EN10305(St52.3) STKM13C : 15.0~140 W.T : 1.0~12.5 L th : 4~11.5m 30 31

17 Mechanical Tube Range Outside Wall Thickness (mm) Wall Thickness (mm) Seamless Hot finished Seamless Cold finished 32 33

18 Quality Management Inspection Equipment For more reliable quality, ILJIN Steel has various inspection equipment such as On-line thickness gauge, most advanced UST, EMI, and Hydro-static Tester. All inspections are conducted by international standards, API, ASME, EN and ISO Quality Certificates Hydro-static Tester API 5L API 5CT On-Line Thickness Gauge Ultra-Sonic Tester Electro Magnetic Tester Test Equipment ILJIN Steel has various test equipment for seamless pipe quality -Mechanical Testing : UTM, DWTT, Impact Tester, Burst Tester, Tester -High temperature properties : Creep Tester, Dilatometer, Jominy Tester -Corrosion resistance Testing : SSCC, HIC, Auto Clave, Steam Oxidation Tester -Micro Structure Inspection : SEM/EDS, Optical Micro Scope, Image Analyzer PED DNV LR Universal Test machine Creep Tester OES DWT Tester SEM / EDS HiC/SCC/SSCC Tester Burst Tester ISO9001 TS16949 ISO

19 Contact Us Jeonju Head Office / Plant 1746, Hoguk-ro, Imsil-gun, Jeollabuk-do, Korea Tel : Fax : dukyou.lee@iljin.co.kr Suwon Plant , Mannyeon-ro, Hwaseong-si, Gyeonggi-do, Korea Tel : Fax : junpyo.hong@iljin.co.kr Busan Sales Office #1103, 303, Daedong-ro, Sasang-gu, Busan, Korea Tel : Fax : henry@iljin.co.kr