Safety Light Grid Orion2 Extended
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1 Safety Light Grid Orion Extended Orion Extended is a compact light grid for access protection in muting applications. The light grid has -4 beams and is intended for body detection. Cost effective solution Easy to install Continuous operation Integrated muting function Muting sensors are connected directly to the light grid, with no need for a remote muting module. Minimized cabling A local reset button can be connected directly to the light grid, eliminating the need for cable between the reset button and the electrical cabinet or for an extra control module. Alignment help Alignment help and a wide angle within the limits of a Type 4 device facilitate installation. Easy adjustment Rotation brackets makes alignment easy. Fast connection M1 connectors speed up cabling. Protection in harsh environments The housing is IP65 rated, and protective tubes and lens shields are available to provide further protection for the device in harsh environments. External device monitoring Each light grid can monitor the actuators without any extra control module (EDM function).
2 Features Orion Extended Muting Orion Extended is intended for muting applications. By connecting muting sensors to the light guard, it can distinguish material from persons and allow the material to pass through an opening but not persons. Muting sensors and a connection box for muting are available to simplify the muting application. Local reset A local reset button is connected directly to the light guard instead of the safety control module in the electrical cabinet. This saves safety relays/plc inputs and minimizes cabling to the electrical cabinet. Clever accessories makes the connection easier. EDM External Device Monitoring is a feature allowing the light guard to supervise the actuators in simpler applications, eliminating the need for a safety relay or safety PLC. Orion Extended I ABB
3 Orion Extended, Light grid Ordering details Detection Protected height Type (Transmitter + receiver) Order code mm Body 500 ( beams) 800 (3 beams) 900 (4 beams) 100 (4 beams) Orion-4-K-050-E Orion-4-K3-080-E Orion-4-K4-090-E Orion-4-K4-10-E TLA0305R0000 TLA0305R0100 TLA0305R000 TLA0305R0300 TLC17798F001 Orion Extended Spare parts (delivered with products originally) Description Type Order code 4 standard brackets for Orion1 & Orion JSM Orion01 TLA0310R0000 ABB I Orion Extended 3
4 Ordering information Orion Extended cables Cables M1-C61 M1-CT13 TLC17951F001 TLC17038V001 Description (letter refers to connection examples) M1-5 male + female (a) M1-5 female single ended (b) M1-5 male single ended (c) M1-8 female single ended (d) M1-8 male + female (e, t 1, t ) M1-8 female - M1-5 male (t 3 ) Length Angled connector Type Order code m 1 No M1-C11 TLA00056R000 3 No M1-C31 TLA00056R100 6 No M1-C61 TLA00056R00 10 No M1-C101 TLA00056R300 0 No M1-C01 TLA00056R400 6 No M1-C61 TLA00056R Yes M1-C61 V TLA00056R No M1-C101 TLA00056R Yes M1-C101 V TLA00056R No M1-C01 TLA00056R No M1-C6 TLA00056R No M1-C10 TLA00056R100 6 No M1-C63 TLA00056R No M1-C103 TLA00056R No M1-C03 TLA00056R No M1-C134 1 TLA00056R No M1-C334 1 TLA00056R No M1-CT13 TLA00060R0600 M1-8 female to M1-8 male + M1-5 male x 0. No M1-CYMUTE 3 TLA0316R Used for the connection to Tina 10, MD and M1-3R. Tina 10 can be connected directly to the light guard without cable, but will form an angle (i.e. not be aligned) with the light guard, which might be a problem if the light guard is mounted close to a wall/aluminum profile. M1-CT13 is used for the connection of Orion Extended to URAX-D1R. 3 M1-CYMUTE is used to simplify the connection of or 4 muting sensors with the help of the OMC1 connection box. 4 Orion Extended I ABB
5 Ordering information Orion Extended accessories Accessories Description Type Order code Orion Laser pointer TLC17816F001 Orion Laser pointer Orion Laser TLA0310R standard brackets for Orion1 & Orion JSM Orion01 TLA0310R rotation brackets for Orion JSM Orion04 TLA0310R000 Kit for mounting of Orion1 & Orion in Stand (4 pieces) - For Orion-4-K4-050 / 080 / 090-x Kit for mounting of Orion1 & Orion in Stand (6 pieces) - For Orion-4-K4-10-x JSM Orion06 JSM Orion07 TLA0310R0400 TLA0310R0500 Orion Plate kit for adjustment of protective stand Orion Stand Plate TLA031R5000 Deviating mirror in stand Orion1 Mirror* Protective stand Orion Stand* TLC17016V001 Protective tube Lens shield Orion WET* Orion Shield* Connection box for two or four muting sensors OMC1 TLA0316R000 Retroreflex photoelectric sensor Mute R TLA0044R0500 OMC1 Reflector diameter 63 mm Reflect 1 TLA0044R000 Tina 10A TLC17367F001 TLC17477F001 Reflector diameter 8 mm Reflect TLA0044R3000 Smile reset button with NO contact Smile 11 RA TLA030053R0000 Smile reset button with NO contact for Pluto Smile 11 RB TLA030053R0100 Smile reset button with NC contact for Orion Base/Extended and Orion3 Extended Smile RO TLA0316R3100 Y-connector for series connection of the dynamic signal M1-3A TLA00055R0000 Y-connector for connection of a Smile reset button to Orion M1-3R TLA0316R0000 Y-connector for easy connection of a transmitter. M1-3D TLA00055R0300 Adaptation unit OSSD to dynamic signal Tina 10A TLA00054R100 Adaptation unit OSSD to dynamic signal + connector for reset button Tina 10B TLA00054R1300 Adaptation unit OSSD to dynamic signal + supply to the transmitter Tina 10C TLA00054R1600 Safe AS-i input slave for OSSD, 3 non safe inputs and one reset input Urax-D1R TLA0007R0500 *These accessories are available in different sizes. More information on How to choose correct reset button Local or global reset Local reset button connected to the light guard (Orion in manual reset mode) Adaption to the dynamic signal* Safety controle module Type Suitable connection accessories Yes Vital or Pluto Smile 11RO OMC1: connection box for the muting sensors + local reset button Tina 10B: OSSD to dynamic signal + local reset button Smile 11RB M1-3A: serial connection of the dynamic signal No Any safety control module compatible with light guard Smile 11RO M1-3R: Easy connection of a local reset button Global reset button connected to the control module (Orion in automatic reset mode) Yes Vital Smile 11RA Tina 10A: OSSD to dynamic signal Tina 10C: OSSD to dynamic signal + supply to transmitter Pluto Smile 11RB Tina 10A: OSSD to dynamic signal Tina 10C: OSSD to dynamic signal + supply to transmitter No Any safety control module compatible with light guard Smile 11RA** - * The ABB Jokab safety dynamic signal offers the following advantages: - Serial connection of safety devices while maintaining PLe/cat. 4, up to 5 Tina 10 per Vital and up to 5 Tina 10 per Pluto input. - Only one safety input of the Pluto instead of two with the standard OSSD outputs. ** Smile 11RA has one NO contact, which is the most common for reset buttons. Please check what is requested for the chosen safety control module. ABB I Orion Extended 5
6 Connection examples Orion with Tina 10A/C Reset to Orion with Tina 10B Cable Without local reset button Orion receiver or active part Tina 10A/C M1 5-pole male VDC. In Out 5. Info With local reset button Orion receiver or active part (a) M1 5-pole male VDC. In Out 5. Info Tina 10B Smile reset Connection to the ABB Jokab safety dynamic signal via Tina 10 A/C. To be used with Vital safety control module or Pluto safety PLC. Connection to the ABB Jokab safety dynamic signal via Tina 10B. To be used with Vital safety control module or Pluto safety PLC. Reset to Orion with M1-3R Orion receiver or active part M1-3R (a) Smile reset M1 5-pole male VDC. OSSD OSSD 5. - Connection of a local reset button via M1-3R. Connection of muting sensors with M1-CYMUTE and OMC1 M1-8 pole male Connection to: - Tina 10A/B/C - M1-3R - Electrical cabinet Orion receiver or active part B1 A1 B A A1, B1, A, B Muting input 5. OMC1 A1, B1, A, B: Muting sensors NB: Cable with M1-5 male + female connectors shall be used between muting sensors and OMC1 inputs A1, B1, A, B. 6 Orion Extended I ABB
7 Connection examples Cables Orion to Tina 10 Smile 11ROx* Cable (t 1 ) Tina 10A 1 Cable (b) Cable (e) Cable (t ) M1-3D Without M1-3D: Receiver/active part Tina 10B connected directly to Tina 10C Tina 10B with cable (t ) and transmitter connected to the el-cabinet with cable (b) Cable (t 1 ) M1-3A M1-3A M1-3A From Vital or Pluto Not connected Not connected Cable (b) : M1-5 male + female. Cable (b): M1-5 female single ended. Cable (c): M1-5 male single ended. Cable (e): M1-8 male + female Cables t 1 and t : specific cables depending on the Orion model. See respective Orion product sheet. * Smile ROx: x=1, or 3 depending on the Orion model. See respective Orion product sheet. Valid for all Orion models except Orion1 Extended Cable (c) Note: The dynamic signal is coming out on pin. To Vital or Pluto Not connected Not connected Cables Orion to electrical cabinet and Urax-D1R Global reset Smile 11RA/B Local reset Smile 11ROx* Only if manual reset Smile 11RA Cable (b) Cable (d) Cable (b) Cable (t ) Cable (b) Cable (t 3 ) M1-3R OSSD1 OSSD El-cabinet URAX-D1R For pinout, see respective Orion product sheet. El-cabinet : M1-5 male + female. Cable (b): M1-5 female single ended. Cable (d): M1-8 female single ended. Cables t and t 3 : specific cables depending on the Orion model. See respective Orion product sheet. * Smile 11ROx: x=1, or 3 depending on the Orion model. See respective Orion product sheet. Valid for all Orion models except Orion1 Extended ABB I Orion Extended 7
8 Connection examples Orion Extended with muting sensors Orion Extended connected to a RT9 safety relay with global reset * Reset button connected to the safety relay. Configuration of the light guard (with the dip-switches): - Automatic reset - EDM deactivated Orion Extended connected to a RT9 safety relay with local reset * Reset button connected to the light guard. Configuration of the light guard (with the dip-switches): - Automatic reset - EDM deactivated *Since the device has an integrated muting lamp, it is optional to connect an external lamp on pin 8. 8 Orion Extended I ABB
9 Technical data Approvals Functional safety data EN ISO :008 PL e, Cat 4 EN :010 EN 6061:005/A1:013 SIL CL 3 Electrical data Power supply Internal capacitance Power consumption, Transmitter Power consumption, Receiver Outputs Short-circuit protection Output current Leakage current SIL3; PFH D =.64 x10-9 ; HFT = 1; Mission time = 0 years ± 0 % (SELV/PELV) 3 nf (Transmitter) / 10 nf (Receiver) 0.5 W during normal operation W during normal operation PNP Max 1.4 A at 55 C, min 1.1 A at -10 C 0.5 A max / output < 1 ma Capacitive load (pure) 65 nf max at 5 C Resistive load (pure) Current for external lamp Response time Connectors Optical data Light emission (λ) Resolution Operating distance Ambient light rejection Mechanical data 56 Ω min at 0 ma min, 50 ma max and 3 beams: 14 ms; 4 beams: 16 ms M1-4 pole male on transmitter (compatible with female M1-5 pole) M1-8 pole male on receiver Infrared (880 nm) mm m Operating temperature C Storage temperature C Humidity range According to IEC : % (no condensation) Protection class IP65 (EN 6059:000) Housing material Cap material Lens material Weight Connection Transmitter* Brown (1) White () Blue (3) Black (4) Grey (5 Connection Receiver* White (1)** Brown () Green (3) Yellow (4) Grey (5) Pink (6) Blue (7) Red (8) Painted aluminium PC Lexan 943A PMMA 1. kg max / meter for each single unit Not used Not used Not used Reset, Acknowledge, EDM Muting sensor A Muting sensor B OSSD1 OSSD Muting lamp * Colors according to ABB Jokab Safety standard cables. ** See below for function selection. Function selection with dip-switches Dip-switches Function ON (at delivery) OFF 1 and 5 Muting timeout 10 min Infinite and 6 Muting T/X-muting L-muting 3 and 7 EDM Deactivated Activated 4 and 8 Reset Automatic Manual ABB I Orion Extended 9
10 Dimension drawings Orion Extended All dimensions in mm Dimensions Type Lr L 1 L mm mm mm Orion-4-K-050-E Orion-4-K3-080-E Orion-4-K4-090-E Orion-4-K4-10-E Orion Extended I ABB
11 Contact us ABB AB Jokab Safety Varlabergsvägen 11 SE Kungsbacka Tel. +46 (0) Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts is forbidden without prior written consent of ABB. TLC17055L001 Copyright 016 ABB All rights reserved
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