Generator connection box Protection of inverter
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1 Generator connection box Protection of inverter
2 We reserve the right to make alterations in style and form in line with technical development. The illustrations are non-binding. We do not assume liability for mistakes or printing errors. All orders will only be accepted in General Terms and Conditions of Sale of the Company of Leutron GmbH. Leutron GmbH, GAK_en 05/2017 Art.No Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
3 protection of PV systems with leutron generator connection boxes With the development of ever more powerful inverters Leutron designed a new generation of generator connection boxes, which satisfy the requirements of PV installations the last generation. The new generator connection boxes allow for a very efficient installation by collecting several strings of the PV installation at one single point. This type of installation reduces the process of cabling to a minimum. Projects thus can be flexible, economical and save realiszed. For planning projects there is a check list in the back of these paper. Together with Leutron protection units can be realized economically. Generator connection boxes from Leutron contain no DC switch-disconnector, because the manufactures of inverters place them in their units. String fuses are not a part of the delivery. They can be ordered separately. Installation and mounting of Leutron generator connection boxes is an easy and fast process due to their preassembled bridges, busbars and internal cabling. They have following configuration: Cable entry: 2x 6 mm² Blind plugs, blind discs Plug-in terminals, max. 16 mm² Cable entries from botton All generator connection boxes have following characteristics: To be applied in unprotected installation outside Protection class II Operating temperature range: C UV resistance Material: polycarbonate UL 746 CSV Colour: grey, RAL 7035 Degree of protection: IP 66/67 The selection of generator connection boxes complies with: Open circuit voltage of the strings Number of the strings Number of the MPP trackers Please note by selection of surge protection device: Surge arrester type 2 /class II is used, if the seperation distance to the external lightning protection sytems is not realized or buildings do not have an external lightning protection. Combined SPD type 1+ type 2 /class I+II is used, if the seperation distance of the PV system is not realized.* Remark: Protection of data lines are not considered because of its different interfaces. *More informations about selection and application of lightning and surge protection are described in following standards: VDE , Beiblatt 5 Blitz- and Überspannungsschutz for PV-Stromversorgungssysteme Pre-standard CLC/TS :2010 (VDE V ) Überspannungschutz für den Einsatz in Photovoltaik-Installationen Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
4 Standard Generator connection boxes GAK 4/4 Generator connection boxes for maximum four strings for one MPP tracker. AP housing (300 x 200 x 132 mm) Entrance/exit: parallel connection of each max. four strings One SPD depending on application: inverters with one MPP tracker. Product GAK 4/4/1xT2 800V GAK 4/4/1xT2 1000V GAK 4/4/1xT1+T2 800V GAK 4/4/1xT1+T2 1000V Item no GAK 8/8 Generator connection boxes for maximum eight strings for one MPP tracker. AP housing (300 x 200 x 132 mm) Entrance/exit: parallel connection of each max. eight strings One SPD depending on application: inverters with one MPP tracker. Product GAK 8/8/1xT2 800V GAK 8/8/1xT2 1000V GAK 8/8/1xT1+T2 800V GAK 8/8/1xT1+T2 1000V Item no GAK 2+2 Generator connection boxes for maximum four strings for two MPP tracker. AP housing (300 x 200 x 132 mm) Entrance/exit: parallel connection each max. two strings per SPD Two SPD depending on application: inverters with two MPP trackers. Product GAK 2+2/2+2/2xT2 800V GAK 2+2/2+2/2xT2 1000V GAK 2+2/2+2/2xT1+T2 800V GAK 2+2/2+2/2xT1+T2 1000V Item no Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
5 GAK 6+2 Generator connection boxes for maximum two strings for two MPP tracker. AP housing (400 x 200 x 132 mm) Entrance/exit: parallel connection of each max. six respectivly two strings per SPD Two SPD depending on application: inverters with two MPP trackers. Product GAK 6+2/6+2/2xT2 800V GAK 6+2/6+2/2xT2 1000V GAK 6+2/6+2/2xT1+T2 800V GAK 6+2/6+2/2xT1+T2 1000V Item no GAK Generator connection boxes for maximum twelve strings for three MPP tracker. AP housing (600 x 300 x 132 mm) Entrance/exit: parallel connection of each max. four strings per SPD Three SPD depending on application: inverters with three MPP trackers. Product GAK 4+4+4/4+4+4/3xT2 800V GAK 4+4+4/4+4+4/3xT2 1000V GAK 4+4+4/4+4+4/3xT1+T2 800V GAK 4+4+4/4+4+4/3xT1+T2 1000V Item no ST-D 1200 Phase winding diodes for PV modules: The diode is covering with EVA material (Ethylenvinylacetat) and irreversible connected with installed PV lines. One-sided pluggable Equipped with plug connecter MC4 coupling socket Accessory ST-D 1200 Nominal current 10 A Period. peak reverse voltage 1200 V Repetitive peak off-state voltage 1200 V Permanent cross-flow 10 A Item no ) The technical conditions of connecting are be noted, details are given from manufacturer of inverters. 2) Take attention to manufacturer s requirement about the maximum reverse current in any parallel connection of solar panels. Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
6 Surge protective devices and accessories PowerPro PV 1000 and 800 When applied in PV installations, these devices are placed inside the connection box of the solar generator and on the DC side of the inverter. Two pole DC lighnting current arrester type 1+2 /class I + II. Placed in PV systems on DC side of the inverter IEC category/en type: type 1 + type 2/ class I + II Degree of protection (IEC EN 60529): IP 20 Applicable at the boundaries LPZ 0A - 1 and higher Optional remote signalling contact (FM) PP PV 1000 PP PV 800 PV voltage (UocSTC) 1000 V= 800 V= Lightning impulse current (10/350 µs) per pole (Iimp) 12,5 ka 12,5 ka Item no EnerPro 802Tr and 1002Tr These LEUTRON arresters (type 2 /class II) serve to protect DC voltage systems. When used in PV installations, they are placed in the generator connection box and on the DC side of the inverter. Placed in PV systems on DC side of the inverter IEC category/en type: type 2 /class II Degree of protection (IEC EN 60529): IP 20 Applicable at the boundaries LPZ 1 2 Optional remote signalling contact (Pk) EnerPro 1002Tr EnerPro 802Tr PV voltage (UocSTC) 1000 V= 800 V= Nom. discharge current (8/20) In 5 ka 5 ka Item no Accessories DAK 2x 16 Adapter to enable feed-through wiring (Vwiring) for all surge protection modules with only one clamp per phase, such as PP PV 800 and 1000 and other SPDs for power supply systems. E-Membran M12 (w/o figure) This pressure balance membrane ensures an even ventilation of enclosure housings. DAK 2x 16 Accessories Produkt DAK 2x 16 E-Membran M12 Item no Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
7 Check list / our service This check list is for your planning. It helps you and us to find the right generator connection box for your requirement. Further questions about lightning and surge protection can be answered at any time by our technical support under or info@leutron.de Project: Rated voltage DC: Quantity of boxes: up to 800 V DC up to 1000 V DC pieces Quantity of lines per boxes: Current per line: A Terminal connection method of lines: Fittings and screw terminals Fittings and screwles terminals Multi Contact MC4 coupling sockets others Cross section of line: mm² MPP tracker per inverter: Surge protection: Yes type 1+2 type 2 remote signalling contact No DC switch connector: Strand fuses: Yes No Yes No Cross-section of grounding line: 1 16 mm² mm² Line introduction: Cable fittings Ventilation socket Remarks: Special note: The technical conditions of connecting are be noted, details are given from manufacturer of inverters. Take attention to manufacturer s requirement about the maximum reverse current in any parallel connection of solar panels. Leutron GmbH Gaussstr. 2 Germany D Leinfelden-Echterdingen phone
8 Leutron GmbH Lightning and surge protection GAussstr. 2 D Leinfelden-Echterdingen Germany p: +49-(0) F: +49-(0) info@leutron.de
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