INSTALLATION INSTRUCTIONS

Transcription

1 INSTLLTION INSTRUCTIONS Product Revision Form Recon CF31 Military Docking Station Rev. INST-578 Printing Spec: PS-001 This document is for the following products: = Recon CF31 Military Docking Station. The dock will hold a Panasonic CF30 or CF31 computer. CF29 computer can be mounted with the addition of a.06" shim under the front hook. *This document is for the docking station only. For instructions on features, set-up and operation of the CF31 computer, please refer to the manuals provided by Panasonic with the computer. ** This docking station is designed to be used with a variety of Gamber-Johnson mounting systems. Installation instructions for other Gamber-Johnson products are provided with each individual product. IMPORTNT SFETY INFORMTION for INSTLLERS Safety is dependent on the proper installation and servicing of this docking station. It is important to read and follow all instructions before installing this product. To properly install a Gamber-Johnson docking station you must have a good understanding of automotive electrical procedures and systems, along with proficiency in the installation and service of aftermarket vehicle equipment. There are no adjustments required at any time of the electrical components within the docking station. Opening the port replication housing will void the product warranty. Product Mounting Disclaimer Gamber-Johnson is not liable under any theory of contract or tort law for any loss, damage, personal injury, special, incidental or consequential damages for personal injury or other damage of any nature arising directly or indirectly as a result of the improper installation or use of its products in vehicle or any other application. In order to safely install and use Gamber-Johnson products full consideration of vehicle occupants, vehicle systems (i.e., the location of fuel lines, brakes lines, electrical, drive train or other systems), air-bags and other safety equipment is required. Gamber-Johnson specifically disclaims any responsibility for the improper use or installation of its products not consistent with the original vehicle manufactures specifications and recommendations, Gamber-Johnson product instruction sheets, or workmanship standards as endorsed through the Gamber-Johnson Certified Installer Program. copyright 2010 Gamber-Johnson, LLC If you need assistance or have questions, call Gamber-Johnson at

2 During Installation DO NOT connect this docking station to the vehicle battery until: 1. LL other electrical connections are made 2. Mounting of LL components is complete 3. VERIFICTION that no shorts exist in the entire system DO NOT install equipment or route wiring or chords in the deployment path of any air bag. When drilling into the vehicle, DO make sure that both sides of the surface are clear of anything that could be damaged. It is recommended to install a 32V - 10mp in-line fuse connected as close to the battery or power source as possible. CUTION: If wiring is shorted to the frame, high current conductors can cause hazardous sparks resulting in electrical fires or flying molten metal. fter Installation Test the docking station to ensure that it is working properly. File these instructions in a safe place and refer to them when performing maintenance or re-installing. WRNING: Failure to follow all safety precautions and instructions may result in property damage, serious injury or death. PRE-INSTLLTION RECOMMENDTIONS Conduct a "ench Test" Gamber-Johnson strongly advises a "bench test" be conducted to verify that all electronic and software issues are resolved prior to installation: 1. Make sure computer is operational by itself. 2. Insert computer into docking station and verify that the computer is operating in the dock. 3. Interconnect entire assembly and verify start-up of all components, including other equipment (printers, modems, scanners, etc.). *Gamber-Johnson also recommends positioning of all mounts and equipment in the vehicle prior to the actual install to verify that mounting locations are safe and practical.

3 Standard Mounting Hole Locations clear 1.69 SECTION - 1/4-20unc x.63 stainless steel mounting bolts and lock washers supplied in hardware bag. Torque to in/lbs /4-20unc threaded inserts marked "" for mounting to Gamber Johnson standard mounting equipment Gamber Johnson DS-Clevis mounted to the rear set of mount holes (This is the recommended mounting location because the center of gravity is centered over the mount) Gamber Johnson DS-Clevis mounted to the front set of mount holes (Secondary mounting location for use if vehicle space requires offsetting the dock over the mount)

4 Isolator Mounting Hole Locations Wire Rope Isolator ssembly Weight = 3.15 lbs 1/4-20unc threaded inserts marked "" for mounting to Gamber Johnson wire rope isolator assembly Gamber Johnson Wire Rope Isolator ssembly mounted to the rear set of isolator mounting holes (This is the recommended mounting location because the center of gravity is centered over the mount) 1/4-20unc threaded inserts for mounting to Gamber Johnson mounting equipment Gamber Johnson Wire Rope Isolator ssemlby mounted to the front set of isolator mounting holes (Secondary mounting location for use if vehicle space requires offsetting the dock over the mount)

5 Dock and Power Supply Dimensions Recon CF31 Military Docking Stattion Weight = 11 lbs J6 - Female connector (Out-put power to dock) X O.200 mounting holes Note: mounting hardware supplied by others.69 1/4-20unc stainless steel ground stud (torque nut to in/lbs) J5 - Male connector (In-put power from vehicle) Vdc Power Supply Weight = 1.50 lbs

6 Features Screen Support (Shipped unattached - has Option of being mounted to either side of the dock by customer) Tethered Connector Cover (Has option of being relocated to other side of dock by customer) Docking Connector Power Switch Slide Plate Hasp for padlock with 9/32" dia. shackle Note: attach screen support and stylus with hardware found in hardware bag Wing Turn Latch Tethered Stylus (Shipped unattached - Has option of being relocated to other side of dock by customer) Data Cable Ports with Lanyard attached Caps (D38999 Shell Size 13) Power Cable Port with Lanyard attached Cap (D38999 Shell Size 9) 1/4-20unc x.63 Stainless Steel Ground Stud (torque nut to in/lbs)

7 Connector Data cables are not supplied with the docking station 15Vdc OUTPUT POWER TO DOCK POWER SUPPLY CONNECTORS 18-32Vdc INPUT POWER FROM VEHICLE NOTES: 1. It is recommended to install a 32V - 10mp in-line fuse connected as close to the battery or power source as possible. 2. The estimated power draw on the 28Vdc vehicle supply is 3 mps. 3. MIL STD 461F was achieved by using completely shielded cables. Cables containing US signals must not exceed 5 meters in length. MPHENOL CONNECTOR JD38999/20F35SN J6 PIN # J6 SIGNL 1 PWR_OUT 2 GND 3 GND 4 GND 5 PWR_OUT 6 PWR_OUT MPHENOL CONNECTOR JD38999/20F35PN J5 PIN # J5 SIGNL 1 PWR_IN 2 GND 3 GND 4 GND 5 PWR_IN 6 PWR_IN J2 = DT CLE MPHENOL CONNECTOR # H (1)VIDEO, (1)UDIO, (1)US ETHERNET J1 = INPUT POWER MPHENOL CONNECTOR # G J1 PIN # J1 SIGNL 1 PWR_IN 2 GND 3 GND 4 GND 5 PWR_IN 6 PWR_IN J2 PIN # J2 SIGNL 1 VSYNC 2 HSYNC 3 DDC2D 4 NC 5 SYNC_GND 6 +5V_VIDEO 7 CRT_GND 8 CRTG_GND 9 CRTR_GND 10 GND 11 NC 12 CRT 13 CRTG 14 CRTR 15 US_RXP 16 US_TXN 17 US_TXP 18 HP_R 19 HP_L 20 GND 21 DDC2C 22 US_RXN

8 Connector Data cables are not supplied with the docking station MIL STD 461F was achieved by using completely shielded cables. Cables containing US signals must not exceed 5 meters in length. J3 = DT CLE MPHENOL CONNECTOR # J (2) US, (1) TRUE ETHERNET, (2) 5 Vdc POWER OUTPOUTS J3 PIN# J3 SIGNL 1 PPTMDI2-2 PPTMDI2+ 3 PPTMDI1-4 PPTMDI1+ 5 PPTMDI0-6 PPTMDI0+ 7 US4_GND 8 USDP4 9 USDM4 10 US4_PWR 11 US3_GND 12 USDP3 13 USDM3 14 US3_PWR 15 +5V_GND 16 +5VDC 17 +5VDC 18 NC 19 NC 20 PPTMDI3-21 PPTMDI V_GND J4 = DT CLE MPHENOL CONNECTOR # S (2) SERIL, & (1) US J4 PIN # J4 SIGNL 1 GND 2 DTR2 3 SOUT2 4 SIN2 5 DCD2 6 RI1 7 CTS1 8 R TS1 9 DSR1 10 GND 11 DTR1 12 SOUT1 13 SIN1 14 DCD1 15 USDP2 16 USDM2 17 US2_PWR 18 RI2 19 CTS2 20 RTS2 21 DSR2 22 US2_GND

9 1. J1 pins 1, 5 and 6 = Input Power (+28Vdc) 2. J1 pins 2, 3 and 4 = Input Power Ground Pin cronyms List for J2 pins 1-14 and 21 = Video Output 4. J2 pins and 22 = US/Ethernet Output a. US_TXN = Transmit Data Negative Signal b. US_TXP = Transmit Data Plus Signal c. US_RXN = Receive Data Negative Signal d. US_RXP = Receive Data Plus Signal 5. J2 pins = udio Output a. HP_R = Headphone Right udio Output b. HP_L = Headphone Left udio Output c. GND = udio Ground 6. J3 pins 1-6 and = 1GHz Ethernet a. PPTMDI2- = i-directional pair 2- or C- (J3-1) b. PPTMDI2+ = i-directional pair 2+ or C+ (J3-2) c. PPTMDI1- = i-directional pair 1- or - (J3-3) d. PPTMDI1+ = i-directional pair 1+ or + (J3-4) e. PPTMDI0- = i-directional pair 0- or - (J3-5) f. PPTMDI0+ = i-directional pair 0+ or + (J3-6) g. PPTMDI3- = i-directional pair 3- or D- (J3-20) h. PPTMDI3+ = i-directional pair 3+ or D+ (J3-21) 7. J3 pins 7-10 = US Port a. US4_PWR = US #4 Port +5Vdc b. USDP4 = US #4 Port Data + c. USDM4 = US #4 Port Datad. US4_GND = US #4 Port Ground 8. J3 pins = US Port a. US3_PWR = US #3 Port +5Vdc b. USDP3 = US #3 Port Data + c. USDM3 = US #3 Port Datad. US3_GND = US #3 Port Ground 9. J3 pins and 22 = uxiliary +5Vdc Output max 4 amps a. +5VDC = +5 Volts Output (J3-16 & 17) (4 mps max when combined) b. +5VDC_GND = +5 Volts Output Return (J3-15 & 22) 10. J4 pins 1-5 and = Serial Port #2 11. J4 pins 6-14 = Serial Port #1 12. J4 pins and 22 = US Port a. US2_PWR = US #2 Port +5Vdc b. USDP2 = US #2 Port Data + c. USDM2 = US #2 Port Datad. US2_GND = US #2 Port Ground

10 Installing the CF31 computer into the dock Step 1: Make sure the sliding door, located on the back surface of the computer, has been opened to expose the computers' docking connector. Step 2: Make sure the power switch on the dock is in the "OFF" position. Panasonic does not recomend "Hot-Docking" the Toughbook computers. Make sure no loose or foreign objects are on the surface of the dock, the connector cover is mounted in the storage location on the side of the dock, and the slide plate is in the forward location. Step 3: Place the front edge of the computer into the dock. The pocket on the front edge of the computer will fit onto the hook on the front edge of the dock. Step 4: Lower the back edge of the computer down onto the slide plate and guide pins. Step 5: Push the slide plate with computer, back onto the docking connector. Step 6: Rotate the wing turn compression latch 180 degrees clockwise. The alignment marks on the latch will align when the latch is in the compressed state. padlock with a 9/32" diameter shackle can be used to help secure the computer to the docking station. Step 7: Turn "ON" the power switch on the dock to connect power to the unit.