MX60 ATS Controller MX60. GEZC Service School
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1 MX60 ATS Controller Residential / Non-life saving applications Standard Transition ATS only No Lonwork/Modbus communication No I/O options MX60 GEZC Service School Slide 1 of 31
2 Contents 1. Introduction 2. Features 3. Configuration Jumpers 4. MX60 Assemblies 5. Differences between MX60 and MX50 6. ZTX Cabinets 7. MX60 Controller Replacement Kits 8. ZTX Field Retrofit Door Kits 9. Part Number Cross Reference 10. Controller Replacement Method 11. Overall Installation F17 ZTX 12. Overall Installation F14 ZTX 13. Factory Configuration 14. In-Phase Monitor (R50) Operation 15. Sequence of Operation 16. Frequently Asked Questions (FAQ) MX60 GEZC Service School Slide 2 of 31
3 1. Introduction ZTX/MX60 designed for: > Residential light industrial > Non-life safety application Agency Certification > UL1008 > CSA C22.2 > IEC61000 series MX60 GEZC Service School Slide 3 of 31
4 2. Features Support voltage and Frequency ranges: > 120V, 208/220/240V, 380/416V, or 440/480V > 50/60 Hz Phase Type Single or three-phase Exerciser: 7/14/21/28 days Test: No-load or Load In-phase Monitor (R50) Top-down Configurable Jumpers MX60 GEZC Service School Slide 4 of 31
5 2. Features (cont.) Keypad (or HMI) Indicator LEDs Pushbuttons better feel Keypad Controls Automatic Generator Exerciser In-Phase Monitor Operation MX60 GEZC Service School Slide 5 of 31
6 3. Configurable Jumpers MX60 In MX50 A Timers B -- Test MX60 Top-down Configurable MX50 JP6 Jumpers! JP1 JP1 JP6 MX60 GEZC Service School Slide 6 of 31
7 4. MX60 Assemblies MX60 GEZC Service School Slide 7 of 31
8 5. Differences in 3-Phase PCB Assy. MX60 MX50 50P-3031, 50P-3032, 50P P-2021, 50P-2022, 50P-2023 MX60 GEZC Service School Slide 8 of 31
9 5. Differences in Single-Phase PCB Assy. MX60 MX50 50P-3000, 50P-3001, 50P-3002, 50P P-2000, 50P-2006, 50P P-2011 MX60 GEZC Service School Slide 9 of 31
10 5. Differences in MX60 PCB Assy. SCR Type 50P-3001, 50P-3002, 50P-3032, 50P-3033 Relay Type 50P-3000, 50P-3003, 50P-3031 MX60 GEZC Service School Slide 10 of 31
11 5. Differences in ZTX F17 Key pad MX60 MX50 57P C-1013 MX60 GEZC Service School Slide 11 of 31
12 5. Differences in ZTX F14 Key pad MX60 MX50 58P C-1009 MX60 GEZC Service School Slide 12 of 31
13 5. Differences in Keypad Extension cable MX60 End-to-end length = 12 inches 50W-1214 End-to-end length = 32 inches MX50 57W-1026 MX60 GEZC Service School Slide 13 of 31
14 6. ZTX Cabinets (cont.) Nema-1 Nema-3R MX60 GEZC Service School Slide 14 of 31
15 7. MX60 Controller Replacement Kits 14 different types of MX60 controller replacement kits: Note: Refer to document O-4065 for complete information MX60 GEZC Service School Slide 15 of 31
16 8. ZTX Field Retrofit Door Kits Note: Refer to drawings for detail information MX60 GEZC Service School Slide 16 of 31
17 8. ZTX Field Retrofit Door Kits (cont.) MX60 GEZC Service School Slide 17 of 31
18 9. Part Number Cross Reference Changes in parts from MX50 to MX60: MX60 GEZC Service School Slide 18 of 31
19 10. Controller Replacement Method Remove protective cover Note: Refer to document O-4065 for complete information Lift each corner of circuit board to remove MX60 controller MX60 GEZC Service School Slide 19 of 31
20 11. Overall Installation F17 ZTX MX60 GEZC Service School Slide 20 of 31
21 12. Overall Installation F14 ZTX MX60 GEZC Service School Slide 21 of 31
22 13. Factory Configuration MX50 Factory Configuration Software (50P-1171) Attention: 50P-1171 replaced 50P-2016 Use Configuration Cable 50P-2015 Supporting accessory: One Port USB-232 converter (with GEZC s part number: 50W-1223 or NI part number: ) shall be used. For information about the USB converter, visit -- MX60 GEZC Service School Slide 22 of 31
23 13. Factory Configuration MX50 Factory Configuration Software (50P-1171) MX60 GEZC Service School Slide 23 of 31
24 13. Factory Configuration MX50 Factory Configuration Software (50P-1171) MX60 GEZC Service School Slide 24 of 31
25 13. Factory Configuration MX60 Factory Configuration Software (50P-1240) Use Configuration Cable: 50P-2015 Configuration Kit: 50P-1239 Supporting accessory: One Port USB-232 converter (with GEZC s part number: 50W-1223 or NI part number: ) shall be used. For information about the USB converter, visit -- MX60 GEZC Service School Slide 25 of 31
26 13. Factory Configuration MX60 Factory Configuration Software (50P-1240) Different from MX50 MX60 GEZC Service School Slide 26 of 31
27 13. Factory Configuration MX60 Factory Configuration Software (50P-1240) MX60 GEZC Service School Slide 27 of 31
28 14. In-Phase Monitor (R50) Operation R50 Calculation for 60Hz condition: In terms of time interval 360 = 16.67ms 1 = ( ) ms 1 = ms (or 46.3μs) 20 = ( )μs = 926μs Suppose Δt = 700μs, Then, Degree = 700/46.3 = R50 Calculation for 50Hz condition: In terms of time interval 360 = 20ms 1 = (20 360) ms 1 = ms (or 55.5μs) 20 = ( )μs = 1111μs (or 1.11ms) Suppose Δt = 700μs, Then, Degree = 700/55.5 = 12.6 MX60 GEZC Service School Slide 28 of 31
29 15. Sequence of Operation P: Time Delay to S2 Start W: Time Delay to S2 Stable T: Time Delay retransfer to S1 U: Time Delay to S2 Stop MX60 GEZC Service School Slide 29 of 31
30 15. Sequence of Operation P: Time Delay to S2 Start W: Time Delay to S2 Stable T: Time Delay retransfer to S1 U: Time Delay to S2 Stop MX60 GEZC Service School Slide 30 of 31
31 16. Q&A Exerciser 9V Battery 1 minute wait needed to toggle R50 option Timer Configuration Threshold Fail and Restore levels Disable the R50 for Util-Util Operation Set P, U timers to 0 sec for Util-Util Operation MX60 GEZC Service School Slide 31 of 31
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