Manual. Fieldbus Interfaces / Field Distributors for Controlling MOVI-SWITCH. Edition 12/ / EN

Transcription

1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services Fieldbus Interfaces / Field Distributors for Controlling MOVI-SWITCH Edition 1/ / EN Manual

2 SEW-EURODRIVE Driving the world

3 Contents 1 Applicable Components... 5 System Description MOVI-SWITCH on fieldbus and power bus Important Information Safety Notes Safety notes for MOVI-SWITCH drives Additional safety notes for field distributors Index of Changes Changes to the previous version Unit Design Fieldbus interfaces Unit designation for fieldbus interfaces Field distributor Unit designations for field distributors Mechanical Installation Installation instructions Tightening torques MF.. fieldbus interfaces Field distributor Electrical Installation Installation planning taking EMC aspects into account Installation instructions for fieldbus interfaces, field distributors PROFIBUS Connection MFZ1 connection Connection of MFZ3W field distributor with MFP Connection of MFZ6W.. field distributor with MFP Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces Bus connection with optional connection technology Connection with InterBus Connection of InterBus with copper line Connection of InterBus with fiber-optic cable Connection with DeviceNet DeviceNet connection capabilities MFZ31 connection (in combination with DeviceNet) Connection of MFZ33W field distributor with MFD Connection with CANopen CANopen connection capabilities Connection of MFZ31 (in combination with CANopen) Connection of MFZ33W field distributor with MFO Connection with AS-interface AS-interface cable connection Connection with double pick-off Connection with single pick-off and 4 V loop Connection of MFZ.1 Connection Module with MOVI-SWITCH Connection example x MOVI-SWITCH -1E with MF Connection example MOVI-SWITCH -S/CB0 with MF Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 3

4 Contents 15 Connection of Field Distributors MFZ.3W / MFZ6W.. with MOVI-SWITCH Hybrid cable Assignment ASAW Unassigned inputs/outputs on the field distributor Startup with PROFIBUS Startup procedure Configuration (project planning) of PROFIBUS master Startup with MFI.. InterBus Interface (Copper Line) Startup procedure Setting the DIP switches Configuring the InterBus master (project planning) Startup with MFI.. InterBus Interface (Fiber-optic cable) Startup procedure Setting the DIP switches Configuring the InterBus master (project planning) Startup with DeviceNet Startup procedure Setting DeviceNet address (MAC ID) and baud rate Setting the process data length and I/O enable Configuration (project planning) for DeviceNet master Network startup using RSNetWorx Startup with CANopen Startup procedure Setting the CANopen address Setting the CANopen baud rate Setting the process data length and I/O enable Configuration (project planning) for CANopen master Startup with AS-Interface Startup procedure Assigning the AS-interface address via an addressing device Controlling MOVI-SWITCH using Fieldbus Principle Control via I/O byte or I/O word (MFP, MFI, MFD, MFO) Control using function module 11 (with MFK..) Technical Data Technical data for the MFP.. PROFIBUS interface Technical data for InterBus interface MFI1, MFI, MFI3 (copper line) Technical data for the InterBus interface MFI3, MFI33 (fiber-optic cable) Technical data for the MFD.. DeviceNet interface Technical data for MFO.. CANopen interface Technical data for the MFK.. AS-interface interface Technical data for field distributors Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

5 Applicable Components 1 1 Applicable Components This manual applies to the following products: Connection of module..z.1. with fieldbus interface for controlling MOVI-SWITCH PROFIBUS MFP1D/Z1D MFP1D/Z1D InterBus (copper) MFI1A/Z11A MFIA/Z11A InterBus (FOC) MFI3F/Z11A DeviceNet MFD1A/Z31A MFDA/Z31A CANopen MFO1A/Z31A MFOA/31A AS-interface MFK1A/Z61A MFKA/Z61A..Z.3W field distributor with fieldbus interface for controlling MOVI-SWITCH PROFIBUS MFP1D/Z3W MFPD/Z3W InterBus (copper) MFI1A/Z13W MFIA/Z13W InterBus (FOC) MFI3F/Z13W DeviceNet MFD1A/Z33W MFDA/Z33W CANopen MFO1A/Z33W MFOA/Z33W AS-interface MFK1A/Z63W MFKA/Z63W..Z6W field distributor with fieldbus interface for controlling MOVI-SWITCH PROFIBUS MFP1D/Z6W/AF. MFPD/Z6W/AF. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 5

6 System Description MOVI-SWITCH on fieldbus and power bus System Description.1 MOVI-SWITCH on fieldbus and power bus MOVI-SWITCH MOVI-SWITCH is a compact and heavy-duty gearmotor for power ratings up to 3 kw with integrated switching and protection functions. Versions are available with an electronic star bridge connector for one direction of rotation, or with a reversing starter with contact. If the drive is permanently connected to the power supply, it is switched on/off using DC 4 V control signals. Usually, the control transfers these signals to decentralized I/O components via fieldbus communication. A thermal winding monitoring function with evaluation and brake management is integrated into the drive unit so that the number of required I/O points is kept to a minimum. MF.. fieldbus interfaces SEW-EURODRIVE fieldbus interfaces support communication via all commercial fieldbus systems: PROFIBUS, InterBus, CANopen, DeviceNet and AS-interface are available. The fieldbus interfaces are based on a module terminal box with connecting terminals and a plug-in fieldbus module. These interfaces can be installed directly onto MOVI- SWITCH or they can be mounted separately. The MOVI-SWITCH gearmotors are connected to the bus using terminals; additional sensors or actuators can be connected to the bus either using terminals or plug connectors, depending on the version. MF../Z.3W, MF../Z6W.. field distributors MF../Z.3W and MF../Z6W.. field distributors have been specifically designed for connecting MOVI-SWITCH and provide an efficient means of connecting the drives to the supply system, the DC 4 V control voltage and the fieldbus. The units are based on bus interface technology with additional connection technology for power distribution. The field distributor is installed close to the motor, which facilitates decentralized installation. SEW-EURODRIVE offers suitable hybrid cables to complete the system. The hybrid cable combines control signal and power supply connections in a single cable sheath to connect MOVI-SWITCH units to field distributors. It is supplied as a prefabricated cable with a plug-in connection. 6 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

7 System Description MOVI-SWITCH on fieldbus and power bus Examples The following figures show installation examples with MOVI-SWITCH and fieldbus interfaces/field distributors: MF../Z.1 MF../Z.1 [1] [] [1] [] 1 x I / 1 x O 1 x I / 1 x O 1 x I / x O [3] [3] MOVI-SWITCH MSW-1E x I MOVI-SWITCH MSW-1E 3 x I MOVI-SWITCH MSW-S-CB0 6048AXX MF../Z.3W MF../Z6W.. [1] [1] [] [] [3] [3] [4] [4] MOVI-SWITCH MSW-1E 3 x I 1 x 0 MOVI-SWITCH MSW-1E 3 x I 1 x AXX [1] Communication [] 4 V supply [3] Power supply [4] Hybrid cable Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 7

8 3 Important Information MOVI-SWITCH on fieldbus and power bus 3 Important Information Safety and warning instructions Always observe the safety and warning information in this documentation. Electrical hazard Possible consequences: Severe or fatal injuries Hazard Possible consequences: Severe or fatal injuries Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information For fault-free operation and maintaining the right to claim under guarantee, you must adhere to the information in the operating instructions. It is therefore imperative that you read the operating instructions before you start operating the drive. These operating instructions contain vital service information and should be kept in close proximity to the drive. Further applicable documents "MOVI-SWITCH " operating instructions "PROFIBUS Interfaces and Field Distributors" manual, "InterBus Interfaces and Field Distributors" manual, "DeviceNet/CANopen Interfaces and Field Distributors" manual or "AS-Interfaces and Field Distributors" manual (depending on the bus system used). Designated use MOVI-SWITCH drives are intended for industrial systems. They comply with applicable standards and regulations and meet the requirements of the Low Voltage Directive 73/3/EEC. Technical data and information on approved conditions on site can be found on the nameplate and in these operating instructions. Observation of this information is obligatory. Do not start up the unit (operate in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the end product categorically conforms to Machinery Directive 98/37/EC (with reference to EN 6004). 8 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

9 Important Information MOVI-SWITCH on fieldbus and power bus 3 Operating environment The following uses are forbidden unless measures are taken to secure the unit for this purpose: Use in explosion-proof areas Use in areas containing harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN Use in applications in which the MOVI-SWITCH control section administers safety functions itself (without master safety systems) to ensure the safety of machines and personnel Waste disposal This product consists of: Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 9

10 4 Safety Notes Safety notes for MOVI-SWITCH drives 4 Safety Notes 4.1 Safety notes for MOVI-SWITCH drives Never install or operate damaged products. In the event of damage, submit a complaint to the shipping company immediately. Only electrical specialists with the appropriate accident prevention training are allowed to perform installation, startup and service work. These specialists must comply with legal regulations (e.g. EN 6004, VBG 4, DIN-VDE 0100/0113/0160) when performing this work. In addition, preventive measures and protection devices must comply with legal regulations (for example, EN 6004 or EN 50178). Required preventive measures: Grounding the MOVI-SWITCH and field distributor. The unit meets all requirements for safe isolation of power and electronic connections in accordance with EN All connected circuits must also satisfy the requirements for safe disconnection. Disconnect the MOVI-SWITCH from the power supply before removing the terminal box cover/movi-switch control unit. The terminal box must remain closed during operation, i.e. the terminal box cover/movi-switch control unit must be installed. Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Removing the cause of this problem or performing a reset can result in the motor restarting on its own. If this is not permitted for safety reasons, disconnect MOVI- SWITCH from the power supply if a malfunction occurs. Danger of burns: the MOVI-SWITCH surface temperature can exceed 60 C during operation. 4. Additional safety notes for field distributors MFZ.3. Disconnect the unit from the power supply before removing the bus module or the motor connector. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. The bus module and the connector of the hybrid cable must be connected and screwed on to the field distributor during operation. MFZ6W.. Disconnect the unit from the power supply before removing the bus module or the motor connector. Dangerous voltages may still be present for up to one minute after disconnection from the power supply. Caution: The switch only disconnects the MOVIMOT unit from the power supply. The terminals of the field distributor are still connected to the power supply after activating the maintenance switch. The bus module and the connector of the hybrid cable must be connected and screwed on to the field distributor during operation. 10 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

11 Index of Changes Changes to the previous version 5 5 Index of Changes 5.1 Changes to the previous version The following section lists the main revisions made to the individual sections of the 05/004 edition of this manual, part number (EN). Applicable components System description New table: "Field distributor..z6w" Section "MOVI-SWITCH on fieldbus and power bus" New installation example with "MF /Z6W.. field distributor" Safety notes Section "Additional safety notes for field distributors" New section "MFZ6W.." Index of changes New section "Index of Changes" Unit design Section "Field Distributors" New section "MFP../Z6W.. field distributor" Section "Unit designation of field distributors" New section "Example: MFP../Z6W.. field distributor" Mechanical installation New section "Tightening torques" Section "Field Distributors" New section "Installing the MFP../Z.6... field distributor" Electrical installation Section "Installation instructions for fieldbus interfaces, field distributors" New section "Notes about the PE connection" New section "Additional connection options for the MFZ6W.. field distributor" PROFIBUS connection New section "Connection of MFZ6W.. field distributor with MFP" New section "Connection of MF.. fieldbus interface inputs/outputs (I/O)" New section "Bus connection with optional connection technology" Connection of field distributors MFZ.3W, MFZ6W.. with MOVI-SWITCH Section "Hybrid cables", overview amended Section "Unassigned inputs/outputs on the field distributor" amended Technical data Section "Technical data for field distributor" New section "Technical data for MF../Z6W.." Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 11

12 6 Unit Design Fieldbus interfaces 6 Unit Design 6.1 Fieldbus interfaces MF.1 fieldbus interface AXX 1 Diagnostic LEDs Diagnostics interface (under the screw plug) MF. fieldbus interface AXX 1 Diagnostic LEDs Diagnostics interface (under the screw plug) 3 M1 connection sockets 4 Status LED 1 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

13 Unit Design Fieldbus interfaces 6 Underside of module (all MF.. variants) CDE 1 Connection to connection module DIP switches (depend on variant) 3 Gasket Unit design of MFZ.1. connection module AXX 1 Terminal strip (X0) Isolated terminal block for 4 V through-wiring (Important: do not use for shielding.) 3 M0 cable gland 4 M1 cable gland 5 Grounding terminal 6 For DeviceNet and CANopen: Micro-style connector/m1 connector (X11) For AS-interface: AS-interface M1 connector (X11) The scope of delivery includes two EMC cable glands. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 13

14 6 Unit Design Unit designation for fieldbus interfaces 6. Unit designation for fieldbus interfaces MFP 1 D/Z1 D Variant Connection module: Z11 = for InterBus Z1 = for PROFIBUS Z31 = for DeviceNet and CANopen Z61 = for AS-interface Variant 1 = 4 x I / x O (connection via terminals) = 4 x I / x O (connection via plug connector and terminals) 3 = 4 x I / x O (FOC rugged line, for InterBus only) MFI.. = InterBus MFP.. = PROFIBUS MFD.. = DeviceNet MFO.. = CANopen MFK.. = AS-interface 14 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

15 Unit Design Field distributor Field distributor MF.../Z.3W field distributors [10] [6] [7] [1] [1] [9] [4] [] [] [3] [8] [3] [4] [4] [5] 53963AXX 1 x M16 x 1.5 (scope of delivery includes two EMC cable glands) x M5 x x M0 x Equipotential bonding connection 5 Socket for connecting hybrid cable to MOVI-SWITCH (X9) 6 Terminals for fieldbus connection (X0) 7 Terminals for 4 V connection (X1) 8 Terminals for power supply and PE connection (X1) 9 For DeviceNet and CANopen: Micro-style connector/m1 connector (X11) 10 For AS-interface: AS-interface M1 connector (X11) Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 15

16 6 Unit Design Field distributor MFP../Z6W.. field distributor Socket for connecting hybrid cable to MOVI-SWITCH (X9) Equipotential bonding connection 3 Maintenance switch with line protection (triple lock, color: black/red) 60430AXX Ø 5...Ø 8 mm I ON I ON 0 OFF 0 OFF 03546AXX 4 Terminals for power supply and PE connection (X1) 5 x M5 x Terminals for bus, sensor, actuator and 4 V connections (X0) 7 6 x M0 x 1.5 (scope of delivery includes two EMC cable glands) 8 Terminal block for 4 V through-wiring (X9), internal connection to 4 V on X0 16 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

17 Unit Design Unit designations for field distributors Unit designations for field distributors Example of the MF.../Z.3W field distributor MFP1D/Z3W Connection module Z13 = for InterBus Z3 = for PROFIBUS Z33 = for DeviceNet and CANopen Z63 = for AS-interface Fieldbus interface MFI.. = InterBus MFP.. = PROFIBUS MFD.. = DeviceNet MFO.. = CANopen MFK.. = AS-interface Example of the MFP.../Z6W.. field distributor MFP1D/Z6W/AF0 Connection technology AF0 = Metric cable entry AF = Plug connector for PROFIBUS Connection module Z6W = for PROFIBUS Design 1 = 4 x I / x O (connection via terminals) = 4 x I / x O (connection via plug connector and terminals) Fieldbus interface MFP.. = PROFIBUS Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 17

18 7 Mechanical Installation Installation instructions 7 Mechanical Installation 7.1 Installation instructions On delivery, field distributors are provided with transport protection for the plug connector of the outgoing motor connection (hybrid cable). This only guarantees enclosure IP40. To obtain the specified enclosure, remove the transportation protection and install and fasten the appropriate mating connector. Assembly Fieldbus interfaces/field distributors must only be mounted on a level, vibration-proof and torsionally rigid support structure. Use M5-sized screws and suitable washers for attaching the MFZ.3 field distributor. Tighten the screws with a torque wrench (permitted tightening torque.8 to 3.1 Nm (5...7 lb.in)). Installing the MFZ6W.. field distributor you will need M6-sized screws with matching washers. Tighten the screws with a torque wrench (permitted tightening torque 3.1 to 3.5 Nm ( lb.in)). Installation in damp locations or outdoors Use suitable screw fittings for the cables (use reducing adaptors if necessary). Use screw plugs to seal any cable entries and M1 connection sockets that are not in use. Route the cable using a drip loop if the cable entry is located on the side of the unit. Check the sealing surfaces before reassembling the bus module/terminal box cover. Clean the surfaces if necessary. 18 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

19 Mechanical Installation Tightening torques 7 7. Tightening torques Fieldbus interfaces/terminal box cover: 60689AXX Tighten the screws on the fieldbus interfaces or terminal box cover using.5 Nm ( lb.in) working diagonally across. Blanking plug cable entries Tighten blanking plugs using.5 Nm ( lb.in). 5767AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 19

20 7 Mechanical Installation Tightening torques EMC cable glands 60710AXX Tighten the EMC cable glands supplied by SEW-EURODRIVE using the following torques: Screw fitting M1 x 1.5 M16 x 1.5 M0 x 1.5 M5 x 1.5 Tightening torque.5 Nm to 3.5 Nm (...31 lb.in) 3.0 Nm to 4.0 Nm ( lb.in) 3.5 Nm to 5.0 Nm ( lb.in) 4.0 Nm to 5.5 Nm ( lb.in) The cable retention in the cable gland has to withstand the following removal force of the cable from the cable gland: Cable with outer diameter > 10 mm: Ã 160 N Cable with outer diameter < 10 mm: = 100 N Motor cable Tighten the screws for the motor cable using 1. to 1.8 Nm ( lb.in) AXX 0 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

21 Mechanical Installation MF.. fieldbus interfaces MF.. fieldbus interfaces Install the MF.. fieldbus interfaces as follows: Installation on the MOVI-SWITCH terminal box Installation in the field Installation on the MOVI-SWITCH terminal box 1. Remove knock-outs on the MFZ underside from the inside, as illustrated in the following figure: X [1] MFZ.. X 57561AXX [1] If necessary, debur any break lines that occur after the knock outs have been removed. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 1

22 7 Mechanical Installation MF.. fieldbus interfaces. Install the fieldbus interface on the MOVI-SWITCH terminal box according to the following figure: MF../MQ.. MF../MQ.. MFZ AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

23 Mechanical Installation MF.. fieldbus interfaces 7 Installation in the field The following figure shows the installation of an MF.. fieldbus interface: 10 mm 51 mm 8,5 mm M4 MFZ... M4 MF../MQ.. MF../MQ AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 3

24 7 Mechanical Installation Field distributor 7.4 Field distributor Installation of MF.../Z.3. field distributor The following figure shows the mounting dimensions for..z.3. field distributors: M5 175 mm 50 mm 100 mm M5 5119AXX 4 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

25 Mechanical Installation Field distributor 7 Installation of field distributor MFP../Z.6... The following figure shows the mounting dimensions for..z.6... field distributors: 365 mm M6 180 mm M AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 5

26 8 Electrical Installation Installation planning taking EMC aspects into account 8 Electrical Installation 8.1 Installation planning taking EMC aspects into account Notes on arranging and routing installation components The successful installation of decentralized drives is dependent on selecting the right cables, providing correct grounding and a functional equipotential bonding. The relevant standards must be applied in all cases. Pay particular attention to the following points: Equipotential bonding In addition to the functional ground (protective conductor connection), low-impedance HF-capable equipotential bonding must be provided (see also VDE 0113 or VDE 0100 part 540); for example with Flat contact surface connection of metal (system) components Use of flat grounding strips (HF litz wire) 03643AXX Do not use the cable shield of data lines for equipotential bonding Data lines and 4 V supply These lines must be routed separately from cables that are subject to interference (for example, control cables for solenoid valves or motor cables) Field distributor We recommend using prefabricated SEW hybrid cables especially designed for connecting field distributors and motors AXX Cable glands Select a cable gland with large contact surface shield (consult the notes on selection and appropriate assembly of cable glands). Cable shield Must have good EMC characteristics (high shield attenuation) Should not serve only as a means of mechanical protection for the cable Must be connected to the metal housing of the unit (using EMC metal cable glands) with the flat cable ends (consult the notes on selection and appropriate installation of cable glands). Additional information is available in the SEW publication "Drive Engineering Practical Implementation; Electromagnetic Compatibility (EMC) in Drive Engineering". 6 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

27 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 8 8. Installation instructions for fieldbus interfaces, field distributors Connecting supply system leads The rated voltage and frequency of MOVI-SWITCH must correspond to the data for the power supply. Cable cross-section: according to input current I power supply for rated power (see Technical Data). Use conductor end sleeves without insulating shrouds [German Industrial Standard ("DIN") 468 part 1, material E-CU]. Install line fuses at the beginning of the supply system lead behind the supply bus junction. Use D, D0, NH or power circuit breakers. Select the fuse size according to the cable cross-section. Notes on the PE connection Observe the following notes regarding the PE connection. The permitted tightening torque for the screw fitting is.0 to.4 Nm ( lb.in). Prohibited installation Recommendation: Assembly with forked cable lug Permitted for all cross-sections M5 Assembly with thick connecting wire Permitted for cross-sections up to max..5 mm M5.5 mm² [1] [1] Forked cable lug suitable for M5 PE screws 57461AXX 57463AXX 60800AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 7

28 8 Electrical Installation Installation instructions for fieldbus interfaces, field distributors Permitted connection cross-section and current carrying capacity of the terminals X1, X1 Power terminals (screw terminals) X0 control terminals (cage clamp terminals) Connection cross-section (mm ) 0. mm 4 mm 0.08 mm.5 mm Connection cross-section (AWG) AWG 4 AWG 10 AWG 8 AWG 1 Current carrying capacity 3 A max. continuous current 1 A max. continuous current The permitted tightening torque of the power terminals is 0.6 Nm (5.3 Ib.in). Daisychaining the DC 4 V supply voltage for MFZ.1 module terminal box Two M4 x 1 studs are located on the connection part of the DC 4 V supply. These studs can be used for daisy-chaining the DC 4 V supply voltage. 0536AXX The terminal studs have a current carrying capacity of 16 A. The permitted tightening torque for the hex nuts of the terminal studs is 1. Nm (10.6 Ib.in) ± 0 %. Additional connection options for the MFZ6W.. field distributor The connection part of the DC 4 V supply comprises an X9 terminal block with two M4 x 1 studs. The X9 terminal block can be used as an alternative to the X0 terminal for daisychaining the DC 4 V supply voltage. Both studs are connected internally to the 4 V connection at terminal X0. Terminal Assignment No. Name Function X9 1 4 V 4 V voltage supply for module electronics and sensors (studs, jumpered with terminal X0/11) 0V4 reference potential for module electronics and sensors (studs, jumpered with terminal X0/13) The current carrying capacity of both studs is 16 A. The permitted tightening torque of the hex nuts is 1. Nm (11 Ib.in) ± 0 % AXX 8 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

29 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 8 Installation at 1000 meters above sea level (msl) or higher MOVI-SWITCH drives with supply voltages of 380 to 500 V can be used at altitudes from 1000 msl to 4000 msl 1) on the following conditions. The rated continuous power is reduced based on the reduced cooling above 1000 m (see "MOVI-SWITCH " operating instructions). Above 000 msl, the air and creeping distances are only sufficient for overvoltage class. If the installation requires overvoltage class 3, you will have to install additional external overvoltage protection in order to limit overvoltage peaks to.5 kv phase-to-phase and phase-to-ground. If safe electrical separation is required, it must be implemented outside the unit at altitudes above 000 msl ("Safe Electrical Separation" according to EN 50178). The permitted rated supply voltage of 3 x 500 V up to 000 msl is reduced by 6 V for every 100 m, to a maximum of 3 x 380 V at 4000 msl. Protection devices MOVI-SWITCH drives are equipped with integrated protection devices to prevent motor overloading, thus making external motor overload devices obsolete. When mounting the MOVI-SWITCH control unit close to the motor, it is imperative that you observe the applicable regulations concerning line protection. Protect the cable between the MOVI-SWITCH control unit and the motor by using suitable dimensioning or optional line protection components. UL compliant installation of field distributors Use only copper cables with the temperature range 60/75 C as connection cabling. The permitted tightening torques for the MOVI-SWITCH power terminals are 1.5 Nm (13.3 lb.in). MOVI-SWITCH units are designed for operation on voltage supply systems with a grounded star point (TN and TT systems), that supply a maximum current of AC 5000 A and with a maximum rated voltage of AC 500 V. To ensure UL compliant installation, the performance data for fuses installed in MOVI-SWITCH units should not exceed 5 A/600 V. Only use tested units with a limited output voltage (V max = DC 30 V) and limited output current (I Â 8 A) as external DC 4 V voltage source. UL certification only applies to operation on voltage supply systems with voltages to ground up to a maximum of 300 V. 1) The maximum altitude is limited by creeping distances and flameproof components, such as electrolytic capacitors. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 9

30 8 Electrical Installation Installation instructions for fieldbus interfaces, field distributors EMC metal cable glands Install the EMC metal cable glands provided by SEW as follows: [1] [1] Caution: Cut off the insulating foil, do not just fold it back AXX 30 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

31 Electrical Installation Installation instructions for fieldbus interfaces, field distributors 8 Wiring check Before connecting the system to the power for the first time, check the wiring to prevent possible damage to persons, systems and equipment resulting from incorrect wiring. Remove all bus modules from the connection module Disconnect all plug connectors for the motor connections (hybrid cable) from the field distributor Check insulation of the cabling in accordance with the relevant national standards Check the grounding Check insulation between supply system cable and DC 4 V cable Check insulation between supply system cable and communication cable Check the polarity of the DC 4 V cable Check the polarity of the communication cable Check the mains phase sequence Secure the equipotential bonding between the fieldbus interfaces After the wiring check Connect and fasten all motor connections (hybrid cable) Connect and fasten all bus modules Install all terminal box covers Cover any plug connections not in use Connecting the PROFIBUS cable in the field distributor Note that the PROFIBUS connector cores inside the field distributor must be kept as short as possible and are always of equal length for the incoming and outgoing bus. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 31

32 9 PROFIBUS Connection MFZ1 connection 9 PROFIBUS Connection 9.1 MFZ1 connection + MFZ1 (PROFIBUS) X [1] MFZ1 MFP [] A B D A B D res. VP D res. 4 V 4 V A B PROFIBUS-DP A B V DC 06715AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Terminal Assignment No. Name Direction Function X0 1 A Input PROFIBUS-DP data line A (incoming) B Input PROFIBUS-DP data line B (incoming) 3 D Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 D Data reference potential for PROFIBUS-DP (for test purposes only) 7 Reserved 8 VP Output +5 V output (max. 10 ma, for test purposes only) 9 D Reference potential for VP (terminal 8, for test purposes only) 10 Reserved 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved 3 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

33 PROFIBUS Connection Connection of MFZ3W field distributor with MFP Connection of MFZ3W field distributor with MFP.. MFZ3W connection module with MFP1, MFP fieldbus module and two separate DC 4 V voltage circuits L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ3W + MFP1 MFP PE L1 L1 L L.5 mm (AWG1) 4 mm (AWG10) X0 X L3 L3 PE x 4 V DC A B 4V1 1 A B D VP A B PROFIBUS-DP [1] [1] D D 4 V 4 V VI4 VI4 A B 4V1 1 4V 4V 0673AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland Caution: The MFZ.3W connection module only has one 4 V reference potential (). This means the reference potentials are connected via the unit when there are two separate DC 4 V voltage circuits. Terminal Assignment No. Name Direction Function X0 1 A Input PROFIBUS-DP data line A (incoming) B Input PROFIBUS-DP data line B (incoming) 3 D Data reference potential for PROFIBUS-DP (for test purposes only) 4 Reserved 5 VP Output +5 V output (max. 10 ma, for test purposes only) 6 A Output PROFIBUS-DP data line A (outgoing) 7 B Output PROFIBUS-DP data line B (outgoing) 8 D Data reference potential for PROFIBUS-DP (for test purposes only) 9 Reserved 10 D Reference potential for VP (terminal 5, for test purposes only) X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 33

34 9 PROFIBUS Connection Connection of MFZ3W field distributor with MFP.. MFZ3W connection module with MFP1, MFP and one common DC 4 V voltage circuit L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ3W + MFP1 MFP PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X x 4 V DC A B 4V A B D VP A B D PROFIBUS-DP [1] [1] D 4 V 4 V VI4 VI4 A B 4V 06733AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland Terminal Assignment No. Name Direction Function X0 1 A Input PROFIBUS-DP data line A (incoming) B Input PROFIBUS-DP data line B (incoming) 3 D Data reference potential for PROFIBUS-DP (for test purposes only) 4 Reserved 5 VP Output +5 V output (max. 10 ma, for test purposes only) 6 A Output PROFIBUS-DP data line A (outgoing) 7 B Output PROFIBUS-DP data line B (outgoing) 8 D Data reference potential for PROFIBUS-DP (for test purposes only) 9 Reserved 10 D Reference potential for VP (terminal 5, for test purposes only) X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential 34 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

35 PROFIBUS Connection Connection of MFZ6W.. field distributor with MFP Connection of MFZ6W.. field distributor with MFP.. MFZ6W.. connection module with MFP1 fieldbus module, MFP and two separate DC 4 V voltage circuits L3 L L1 PE L3 L L1 PE + MFP1 () X PE L1 L1 L L L3 L3 PE 4 mm (AWG10) 10 mm (AWG8) MFZ6W MFP mm (AWG1) X x 4 V DC A B 4V1 1 4V (1) A B D A B PROFIBUS DP D (1) VP D 4 V 4 V VI4 VI4 A B 4V1 1 4V 60431AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland [] Assignment of terminals starting on page 65 Note: The MFZ6W.. connection module only has one 0V4 reference potential (). This means the reference potentials are connected via the unit when there are two separate DC 4 V voltage circuits. Terminal Assignment No. Name Direction Function X0 1 A Input PROFIBUS-DP data line A (incoming) B Input PROFIBUS-DP data line B (incoming) 3 D Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 D Data reference potential for PROFIBUS-DP (for test purposes only) 7 Reserved 8 VP Output +5 V output (max. 10 ma, for test purposes only) 9 D Reference potential for VP (terminal 5, for test purposes only) 10 Reserved 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 VI4 Input 4 V voltage supply for actuators (digital outputs) 16 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X0/ V4 reference potential 18 0V4 reference potential Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 35

36 9 PROFIBUS Connection Connection of MFZ6W.. field distributor with MFP.. MFZ6W.. connection module with MFP1, MFP and one common DC 4 V voltage circuit L3 L L1 PE L3 L L1 PE + MFP1 () X PE L1 L1 L L L3 L3 PE 4 mm (AWG10) 10 mm (AWG8) MFZ6W MFP mm (AWG1) X x 4 V DC A B 4V A B D A B D PROFIBUS (1) DP (1) VP D 4 V 4 V VI4 VI4 A B 4V 6043AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland [] Assignment of terminals starting on page 65 Terminal Assignment No. Name Direction Function X0 1 A Input PROFIBUS-DP data line A (incoming) B Input PROFIBUS-DP data line B (incoming) 3 D Data reference potential for PROFIBUS-DP (for test purposes only) 4 A Output PROFIBUS-DP data line A (outgoing) 5 B Output PROFIBUS-DP data line B (outgoing) 6 D Data reference potential for PROFIBUS-DP (for test purposes only) 7 Reserved 8 VP Output +5 V output (max. 10 ma, for test purposes only) 9 D Reference potential for VP (terminal 5, for test purposes only) 10 Reserved 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 VI4 Input 4 V voltage supply for actuators (digital outputs) 16 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X0/ V4 reference potential 18 0V4 reference potential 36 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

37 PROFIBUS Connection Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces Connection of the inputs/outputs (I/O) of the MF.. fieldbus interfaces Connection via terminals MFZ6W.. in combination with MFP1 MFP X0 DI0 19 VO4 DI1 VO4 DI VO4 DI3 VO4 DO0 DO1 VI [1] 60435AXX [1] Wire jumper is wired at the factory. It is required for operation and should not be removed. 1 = Potential level 1 No. Name Direction Function X0 19 DI0 Input Switching signal from sensor 1 assigned for MOVI-SWITCH 0 0V4 reference potential for sensor 1 1 V04 Output 4 V voltage supply for sensor 1 DI1 Input Switching signal from sensor 3 0V4 reference potential for sensor 4 V04 Output 4 V voltage supply for sensor 5 DI Input Switching signal from sensor 3 6 0V4 reference potential for sensor 3 7 V04 Output 4 V voltage supply for sensor 3 8 DI3 Input Switching signal from sensor 4 9 0V4 reference potential for sensor 4 30 V04 Output 4 V voltage supply for sensor 4 31 DO0 Output Switching signal from actuator 1 assigned for MOVI-SWITCH 3 0V4 reference potential for actuator 1 33 DO1 Output Switching signal from actuator (assigned when connecting MOVI-SWITCH -S/CB0) 34 0V4 reference potential for actuator 35 VI4 Input 4 V voltage supply for actuators jumpered with terminal 15 or V4 reference potential for actuators jumpered with terminal 17 or 18 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 37

38 9 PROFIBUS Connection Bus connection with optional connection technology 9.5 Bus connection with optional connection technology Mounting flange AF As an alternative to the standard version AF0, mounting flange AF can be combined with the field distributor for PROFIBUS MFZ6W.. AF comes equipped with an M1 connector system for the PROFIBUS connection. The unit is fitted with an X11 connector for the incoming and an X1 socket for the outgoing PROFIBUS. The M1 connectors have a "reverse-key coding" design also referred to as B or W coding. [] [3] [4] [5] [1] [6] [7] 60788AXX [1] Front panel [] M1 connector, incoming PROFIBUS (X11) [3] Protection cap [4] M1 socket, outgoing PROFIBUS (X1) [5] Protection cap [6] M0 screw plug [7] M5 screw plug Mounting flange AF complies with the recommendations from PROFIBUS Directive no..141, "Connection technology for Profibus". In contrast to the standard version, the switchable bus terminator in the MFP module is no longer available if AF is used. Use a plug-in bus terminator (M1) in the last station instead of the outgoing X1 bus connection. 38 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

39 PROFIBUS Connection Bus connection with optional connection technology 9 Wiring and pin assignment for AF GN RD BN BU RD GN X11 X AXX M1 connector X11 Pin 1 Pin Pin 3 Pin 4 Pin 5 Thread Not assigned A line PROFIBUS (incoming) Not assigned B line PROFIBUS (incoming) Not assigned Shield or protective earth M1 socket X1 Pin 1 VP supply voltage 5 V for terminating resistor Pin A line PROFIBUS (outgoing) Pin 3 D reference potential to VP (pin 1) Pin 4 B line PROFIBUS (outgoing) Pin 5 Not assigned Thread Shield or protective earth Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 39

40 10 Connection with InterBus Connection of InterBus with copper line 10 Connection with InterBus 10.1 Connection of InterBus with copper line Types of InterBus connection The MFI fieldbus interfaces can be operated on both the remote bus and the installation remote bus. The main distinguishing feature between these types of interfaces is the structure of the bus cable. Standard remote bus cables consist of -core cables twisted together in three pairs for data transmission. In the installation remote bus, the wires for transmitting data may be compounded with the power supply for the MFI and the active sensors. Remote bus connection A 9-pin sub D connector is usually used for a remote bus connection for IP0 units. The following wiring examples show how MFIs are connected to units at the input or output end using 9-pin sub D connectors. INTERBUS Master [1] MFI/MQI UL RC MFI INTERBUS BA TR RD [] SYS-F [1] MFI/MQI [3] UL RC MFI INTERBUS BA TR RD SYS-F [3] MFI/MQI UL RC MFI INTERBUS BA TR RD SYS-F [3] 06130AXX [1] Max. 400 m (max. 100 ft.) [] Max. 1.8 km (max. 8 miles) [3] Drive 40 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

41 Connection with InterBus Connection of InterBus with copper line 10 Line type D9-MFI (9-pin sub D to MFI) The incoming remote bus is picked off from the preceding InterBus module using a 9-pin sub D connector. Line type MFI-D9 (MFI to 9-pin sub D) The subsequent InterBus module is connected using a 9-pin sub D socket. MFZ11 (InterBus) [4] X GN YE PK 3 GY 4 BN GN YE PK GY BN V DC [5] DO /DO DI /DI COM [1] [] [] [7] [3] 1 DO 6 /DO DI 7 /DI 3 COM [7] [6] 05973AXX 0 = Potential level 0 1 = Potential level 1 [1] Incoming remote bus cable [] Connect the shield of the incoming/outgoing remote bus cable with an EMC metal cable gland on the MFZ housing [3] Outgoing remote bus cable [4] Assignment of terminals starting on page 65 [5] 9-pin sub D connector [6] 9-pin sub D socket [7] Strain relief Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 41

42 UL RC BA TR RD SYS-F UL RC BA TR RD SYS-F UL RC BA TR RD SYS-F 10 Connection with InterBus Connection of InterBus with copper line Installation remote bus connection An 8-core cable is used for the installation remote bus. In addition to the cores for transmitting data, the cable also carries the DC 4 V supply voltage for the MFI bus electronics and the active sensors. [1] [5] IBS IP CBK MFI/MQI MFI/MQI MFI/MQI [4] MFI INTERBUS MFI INTERBUS MFI INTERBUS [] [3] [6] [6] [6] 05975AXX [1] Incoming remote bus [] Outgoing remote bus [3] 4 V supply voltage [4] Installation remote bus terminal [5] Installation remote bus max. 50 m [6] Drive The maximum number of modules that can be connected to an installation remote bus terminal is determined by the current consumption of the individual modules. 4 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

43 Connection with InterBus Connection of InterBus with copper line 10 Line type CCO-I Æ MFI (IP 65 round connector Æ MFI terminals) A special InterBus installation remote bus terminal is required to open an installation remote bus segment. The installation remote bus can be connected to this bus terminal (e.g. type IBS IP CBK 1/4F) using an IP 65 round plug connector (type CCO-I). MFZ11 (InterBus) [4] X GN YE PK GY BN [1] [] [3] DO 1 /DO DI 3 /DI 4 COM 5 RBST 9 PE 6 +4 V 7 0V 8 YE/GN RD BU 05974AXX 0 = Potential level 0 1 = Potential level 1 [1] IP 65 round connector [] Incoming installation remote bus cable [3] Connect shield of installation remote bus cable with an EMC metal cable gland on the MFZ housing [4] Assignment of terminals starting on page 65 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 43

44 10 Connection with InterBus Connection of InterBus with copper line MFZ11 connection (in combination with MFI1, MFI, MFI3) + MFZ11 (INTERBUS) X [1] MFZ11 MFI V 4 V /DO [] DO /DI DI COM /DO DO /DI DI COM V DC 06716AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Terminal Assignment No. Name Direction Function X0 1 /DO Input Incoming remote bus, negated data send direction (green) DO Input Incoming remote bus, data send direction (yellow) 3 /DI Input Incoming remote bus, negated data reception direction (pink) 4 DI Input Incoming remote bus, data reception direction (gray) 5 COM Reference potential (brown) 6 /DO Output Outgoing remote bus, negated data send direction (green) 7 DO Output Outgoing remote bus, data send direction (yellow) 8 /DI Output Outgoing remote bus, negated data reception direction (pink) 9 DI Output Outgoing remote bus, data reception direction (gray) 10 COM Reference potential (brown) 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved 44 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

45 Connection with InterBus Connection of InterBus with copper line 10 Connection of MFZ13W field distributor with MFI.. (installation remote bus connection) Line type CCO-I Æ MFI IP 65 round connector Æ MFI terminals A special InterBus installation remote bus terminal is required to open an installation remote bus segment. The installation remote bus can be connected to this bus terminal (e.g. type IBS IP CBK 1/4F) using an IP 65 round plug connector (type CCO-I). MFZ13W connection module with MFI1 or MFI fieldbus module L3 L L1 PE L3 L L1 PE MFZ13W + 4V MFI MFI1 YE/GN X mm (AWG10) PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X /DO DO /DI DI COM /DO DO /DI DI COM 4 V 4 V VI4 VI4 4V GN YE PK GY BN RD BU [1] [1] [] DO /DO DI /DI COM 5 RBST 9 PE 6 +4V 7 0V 8 BU RD YE GN GY PK BN YE/GN [3] Terminal 3/X1 1/X1 /X0 1/X0 4/X0 3/X0 5/X0 PE [4] AXX 0 = Potential level 0 1 = Potential level 1 [1] EMC metal cable gland [] Incoming installation remote bus cable [3] Outgoing installation remote bus cable [4] IP 65 round connector Caution: The MFZ.3W connection module only has one 0V4 reference potential (). This means the reference potentials are connected via the unit when there are two separate DC 4 V voltage circuits. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 45

46 10 Connection with InterBus Connection of InterBus with copper line Terminal Assignment No. Name Direction Function X0 1 /DO Input Incoming remote bus, negated data send direction (green) DO Input Incoming remote bus, data send direction (yellow) 3 /DI Input Incoming remote bus, negated data reception direction (pink) 4 DI Input Incoming remote bus, data reception direction (gray) 5 COM Reference potential (brown) 6 /DO Output Outgoing remote bus, negated data send direction (green) 7 DO Output Outgoing remote bus, data send direction (yellow) 8 /DI Output Outgoing remote bus, negated data reception direction (pink) 9 DI Output Outgoing remote bus, data reception direction (gray) 10 COM Reference potential (brown) X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential 46 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

47 TR TR TR TR Connection with InterBus Connection of InterBus with fiber-optic cable Connection of InterBus with fiber-optic cable Connection of communication and DC 4 V voltage supply InterBus and DC 4 V supply are installed using rugged-line connectors. [1] [] 5144AXX [1] Fiber-optic cable (InterBus remote bus) [] VS1/VS voltage supply The cable connectors are not part of the SEW scope of delivery (made by Phoenix Contact). It is essential to observe the project planning and installation guidelines for the rugged-line connection technology by Phoenix Contact. Installing bus cable connectors The cable connectors can be connected to the bus module in four different ways (see the following figure). IB DIAG RC US1 MFI INTERBUS RL RD 1.. DI1 US1 DI0 DI0 DI DI DI4 DI4 TR US US RD FO1 DI1 DI3 DI3 DI5 DI5 FO MFI INTERBUS RL RL IB DIAG DIAG RC US1 TR US US1 DI0 DI DI4 RD FO1 DI1 DI3 DI5 FO SYS-F Remote OUT (X1) SYS-F Remote OUT (X1) IB DIAG DIAG RC US1 MFI INTERBUS RL RL RD DI1 US1 DI0 DI0 DI DI DI4 DI4 TR US US RD FO1 DI1 DI3 DI3 DI5 DI5 FO SYS-F Remote IN (X11) Remote IN (X11) MFI INTERBUS INTERBUS RL RL IB DIAG US1 RC US RD DI1 IB DIAG US1 DI0 DI0 DI DI DI4 DI4 RC US RD FO1 DI1 DI3 DI3 DI5 DI5 FO Remote OUT (X1) SYS-F Remote IN (X11) Remote OUT (X1) Remote IN (X11) 5133AXX The cable connectors must be de-energized when they are installed. Do not use the clip of the cable connector to adjust the connector position. Caution: Connector plugs that are not in use must be equipped with a dummy plug to ensure the enclosure. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 47

48 10 Connection with InterBus Connection of InterBus with fiber-optic cable Installation Disconnect the voltage supply. Open the clip (1.) and insert the connector far enough into the module electronics (.) to ensure a secure connection. Close the clip (3.) IB DIAG RC US1 MFI INTERBUS RL RL US1 DI0 TR US RD TR US RD FO1 FO SYS-F DI0 DI DI4 DI1 DI3 DI5 IB DIAG RC US1 TR RD MFI INTERBUS RL RL DI1 US1 DI0 DI0 DI DI DI4 DI4 TR US US RD FO1 DI1 DI3 DI3 DI5 DI5 FO SYS-F AXX Removal Disconnect the voltage supply. Open the clip and pull the connector away from the module in the direction of the cables. Supply voltage The two available supply voltages are used as follows: VS1: DC 4 V voltage supply for module electronics, sensors and MOVI- SWITCH UVS: Supply for the actuators (for current consumption, see Technical Data) Pin assignment DI1 DI3 DI5 IB DIAG RC US1 US1 DI0 DI DI4 TR US RD TR RD MFI INTERBUS RL FO1 FO SYS-F +US1 US1 +US US +US1 +US US1 US +US1 US1 +US US +US1 US1 +US US 5037AXX 48 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

49 Connection with InterBus Connection of InterBus with fiber-optic cable 10 Cable installation Cabling for the plug connectors requires maintaining a distance that is dependent on the bending radius of the cable type being used (adhere to the project planning and installation guidelines concerning rugged-line connection technology from Phoenix-Contact). R min R min 5039AXX Cable lengths < 1 m Cable lengths of less than 1 m are only permitted using the special prefabricated IBS RL CONNECTION-LK cable link (adhere to the project planning and installation guidelines for rugged-line connection technology from Phoenix Contact). Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 49

50 10 Connection with InterBus Connection of InterBus with fiber-optic cable Sample topology of an InterBus design with rugged-line connection 06760AEN If fiber-optic cables are installed, permanent polymer fibers can be used to bridge a maximum distance of 50 m between two remote bus stations. If flexible polymer fibers are used, the maximum distance is 35 m. 50 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

51 Connection with InterBus Connection of InterBus with fiber-optic cable 10 MFZ11 connection (in combination with MFI3) MFZ11 + MFZ11 (INTERB US) X [1] MFI [] 06717AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Connection of MFZ13W field distributor with MFI3 L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ13W + MFI3 PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X AXX 0 = Potential level 0 1 = Potential level 1 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 51

52 UL UL UL UL UL UL 11 Connection with DeviceNet DeviceNet connection capabilities 11 Connection with DeviceNet 11.1 DeviceNet connection capabilities MFD fieldbus interfaces can be connected via a multiport or T connector. If the connection with MFD is removed, the remaining stations will not be influenced and the bus can remain active. MFD/MQD MFD/MQD MFD/MQD RC RC RC MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD SYS-F SYS-F SYS-F [1] [3] MFD/MQD MFD/MQD MFD/MQD RC RC RC MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD SYS-F SYS-F SYS-F [] [] [] [1] 05971AXX [1] Bus terminating resistor 10 Ê [] T connector [3] Multiport Observe wiring instructions according to DeviceNet specification.0. 5 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

53 Connection with DeviceNet MFZ31 connection (in combination with DeviceNet) MFZ31 connection (in combination with DeviceNet) + MFZ31 (DeviceNet) X [1] MFZ31 MFD [] 4 V 4 V X X11 1 DRAIN V+ 3 V- 4 CAN_H 5 CAN_L V DC 06718AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Terminal Assignment No. Name Direction Function X0 1 V Input DeviceNet 0V4 reference potential CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 4 V 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 53

54 11 Connection with DeviceNet Connection of MFZ33W field distributor with MFD Connection of MFZ33W field distributor with MFD.. MFZ33W connection module with MFD1, MFD fieldbus module and two separate DC 4 V voltage circuits L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ33W + MFD1 MFD PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X x 4 V DC 4 V 4 V VI4 VI4 4V1 1 4V 4V1 1 4V X11 X11 1 DRAIN V+ 3 V- 4 CAN_H 5 CAN_L 06736AXX 0 = Potential level 0 1 = Potential level 1 Caution: The MFZ.3W connection module only has one 0V4 reference potential (). This means the reference potentials are connected via the unit when there are two separate DC 4 V voltage circuits. Terminal Assignment No. Name Direction Function X0 1 V Input DeviceNet 0V4 reference potential CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 4 V 6-10 Reserved X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential 54 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

55 Connection with DeviceNet Connection of MFZ33W field distributor with MFD.. 11 MFZ33W connection module with MFD1, MFD and one common DC 4 V voltage circuit L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ33W + MFD1 MFD.5 mm (AWG1) 4 mm (AWG10) X0 X V 4 V VI4 VI4 PE L1 L1 L L L3 L3 PE 1 x 4 V DC 4V 4V X11 X11 1 DRAIN V+ 3 V- 4 CAN_H 5 CAN_L 06737AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. Name Direction Function X0 1 V Input DeviceNet 0V4 reference potential CAN_L Input/output CAN_L data line 3 DRAIN Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 V+ Input DeviceNet voltage supply 4 V 6-10 Reserved X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4V reference potential 8 0V4V reference potential Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 55

56 UL UL UL UL UL UL 1 Connection with CANopen CANopen connection capabilities 1 Connection with CANopen 1.1 CANopen connection capabilities MFO fieldbus interfaces are connected via T connector. If the connection with a fieldbus interface is removed, the remaining stations will not be influenced and the bus can remain active. MFO MFO MFO [1] MFI INTERBUS RC BA TR RD MFI INTERBUS RC BA TR RD MFI INTERBUS RC BA TR RD SYS-F SYS-F SYS-F [] [] [] MFO MFO MFO RC RC RC MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD MFI INTERBUS BA TR RD SYS-F SYS-F SYS-F [] [] [] [1] 0614AXX [1] Bus terminating resistor 10 Ê [] T connector Observe wiring instructions according to CANopen specification DR(P) Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

57 Connection with CANopen Connection of MFZ31 (in combination with CANopen) 1 1. Connection of MFZ31 (in combination with CANopen) + MFZ31 (CANopen) X [1] MFZ31 MFO [] 4 V 4 V X X11 1 CAN_SHLD CAN_V+ 3 CAN_ 4 CAN_H 5 CAN_L V DC 06719AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Terminal Assignment No. Name Direction Function X0 1 CAN_ Input CANopen 0V4 reference potential CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 4 V 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 4 V Input 4 V voltage supply for module electronics and sensors 1 4 V Output 4 V voltage supply (jumpered with terminal X0/11) 13 0V4 reference potential 14 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 57

58 1 Connection with CANopen Connection of MFZ33W field distributor with MFO Connection of MFZ33W field distributor with MFO... MFZ33W connection module with MFO1, MFO fieldbus module and two separate DC 4 V voltage circuits L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ33W + MFO1 MFO PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X V 4 V VI4 VI4 x 4 V DC 4V1 1 4V 4V 4V X11 X11 1 CAN_SHLD CAN_V+ 3 CAN_ 4 CAN_H 5 CAN L 06738AXX 0 = Potential level 0 1 = Potential level 1 Caution: The MFZ.3W connection module only has one 0V4 reference potential (). This means the reference potentials are connected via the unit when there are two separate DC 4 V voltage circuits. Terminal Assignment No. Name Direction Function X0 1 CAN_ Input CANopen 0V4 reference potential CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 4 V 6-10 Reserved X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential 58 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

59 Connection with CANopen Connection of MFZ33W field distributor with MFO... 1 MFZ33W connection module with MFO1, MFO and one common DC 4 V voltage circuit L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ33W + MFO1 MFO.5 mm (AWG1) 4 mm (AWG10) X0 X V 4 V VI4 VI4 PE L1 L1 L L L3 L3 PE 1 x 4 V DC 4V 4V X11 X11 1 CAN_SHLD CAN_V+ 3 CAN_ 4 CAN_H 5 CAN_L 06739AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. Name Direction Function X0 1 CAN_ Input CANopen 0V4 reference potential CAN_L Input/output CAN_L data line 3 CAN_SHLD Input Equipotential bonding 4 CAN_H Input/output CAN_H data line 5 CAN_V+ Input CANopen voltage supply 4 V 6-10 Reserved X1 1 4 V Input 4 V voltage supply for module electronics, sensors and MOVI-SWITCH 4 V Output 4 V voltage supply (jumpered with terminal X1/1) 3 0V4 reference potential 4 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4 reference potential 8 0V4 reference potential Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 59

60 13 Connection with AS-interface AS-interface cable connection 13 Connection with AS-interface 13.1 AS-interface cable connection AS-interface and 4 V connection via yellow and black cable with double pick-off The MFK.. AS-interface must be connected to the AS-interface network using the yellow AS-interface cable. To do so, use the AS-interface M1 connector that is integrated in the corresponding connection module (e.g. MFK../Z63W field distributor). In addition, the MFK AS-interface must be supplied with 4 V auxiliary power supply. AS-Interface (YE) AUX-PWR (BK) AS-interface connection with yellow cable, 4 V supply with round cable 53965AXX 4 V 4 V AS-Interface (YE) AS-Interface (YE) 53967AXX Any additional connections (depending on the connection module selected) are described in the following sections. 60 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

61 Connection with AS-interface Connection with double pick-off Connection with double pick-off MFZ61 module terminal box connection (in combination with AS-interface) + 19 [1] MFZ61 (AS-Interface) X MFZ61A MFK [] X X AS-Interface + 0V4 (AUX-PWR) AS-Interface - 4V (AUX-PWR) 0670AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations Terminal Assignment No. Name Direction Function X0 1 Reserved AS-interface Input/output AS-interface data line and power supply for MFK 3 Reserved 4 Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 4 V (AUX PWR) Input 4 V voltage supply for MOVI-SWITCH, sensors 1 4 V (AUX PWR) Output 4 V voltage supply (jumpered with terminal X0/11) 13 (AUX PWR) 0V4 reference potential 14 (AUX PWR) 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 61

62 13 Connection with AS-interface Connection with double pick-off Connection of MFZ63W field distributor L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ63W + MFK1 MFK PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X X X AS-Interface + 0V4 (AUX-PWR) AS-Interface - 4V (AUX-PWR) 06740AXX 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. Name Direction Function X0 1 Reserved AS-interface Input/output AS-interface data line and power supply for MFK 3 Reserved 4 Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6-10 Reserved X1 1 4 V (AUX PWR) Input 4 V voltage supply for MOVI-SWITCH and sensors 4 V (AUX PWR) Output 4 V voltage supply (jumpered with terminal X1/1) 3 (AUX PWR) 0V4 reference potential 4 (AUX PWR) 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4V reference potential 8 0V4V reference potential 6 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

63 Connection with AS-interface Connection with single pick-off and 4 V loop Connection with single pick-off and 4 V loop MFZ61 module terminal box connection (in combination with AS-interface) + 19 [1] MFZ61 (AS-Interface) X MFZ61A MFK [] [3] [3] V DC X X AS-Interface + 0V4 (AUX-PWR) AS-Interface - 4V (AUX-PWR) 0671AXX 0 = Potential level 0 1 = Potential level 1 [1] Assignment of terminals starting on page 65 [] Ensure equipotential bonding between all bus stations [3] Cables must be rewired by the customer Terminal Assignment No. Name Direction Function X0 1 Reserved AS-interface Input/output AS-interface data line and power supply for MFK 3 Reserved 4 Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 4 V (AUX PWR) Input 4 V voltage supply for MOVI-SWITCH, sensors 1 4 V (AUX PWR) Output 4 V voltage supply (jumpered with terminal X0/11) 13 (AUX PWR) 0V4 reference potential 14 (AUX PWR) 0V4 reference potential 15 Reserved 16 Reserved 17 Reserved 18 Reserved Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 63

64 13 Connection with AS-interface Connection with single pick-off and 4 V loop Connection of MFZ63W field distributor L3 L L1 PE L3 L L1 PE X mm (AWG10) MFZ63W + MFK1 MFK PE L1 L1 L L L3 L3 PE.5 mm (AWG1) 4 mm (AWG10) X0 X V [1] [] [] 4V [1] X X AS-Interface + 0V4 (AUX-PWR) AS-Interface - 4V (AUX-PWR) 06741AXX [1] Cables must be rewired by the customer [] Factory installed jumpers 0.75 mm 0 = Potential level 0 1 = Potential level 1 Terminal Assignment No. Name Direction Function X0 1 Reserved AS-interface Input/output AS-interface data line and power supply for MFK 3 Reserved 4 Reserved 5 AS-interface + Input/output AS-interface data line and power supply for MFK 6-10 Reserved X1 1 4 V (AUX PWR) Input 4 V voltage supply for MOVI-SWITCH and sensors 4 V (AUX PWR) Output 4 V voltage supply (jumpered with terminal X1/1) 3 (AUX PWR) 0V4 reference potential 4 (AUX PWR) 0V4 reference potential 5 VI4 Input 4 V voltage supply for actuators (digital outputs, MOVI-SWITCH control) 6 VI4 Output 4 V voltage supply for actuators (digital outputs) jumpered with terminal X1/5 7 0V4V reference potential 8 0V4V reference potential 64 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

65 Connection of MFZ.1 Connection Module with MOVI-SWITCH Connection example x MOVI-SWITCH -1E with MF Connection of MFZ.1 Connection Module with MOVI-SWITCH 14.1 Connection example x MOVI-SWITCH -1E with MF.. Connection via terminals (MF.. fieldbus interface) MOVI-SWITCH -1E (1) MOVI-SWITCH -1E (0) DI 0 VO4 DI 1 VO4 DI VO4 DI 3 VO4 DO 0 DO1 VI [1] 4 V 4 V 4V RS+ RS AXX [1] Assignment depends on the fieldbus used Unassigned inputs when connecting x MOVI-SWITCH -1E Terminal Assignment No. Name Direction Function X Assigned by MOVI-SWITCH 5 DI Input Switching signal from sensor 3 6 0V4 reference potential for sensor 3 7 V04 Output 4 V voltage supply for sensor 3 8 DI3 Input Switching signal from sensor 4 9 0V4 reference potential for sensor 4 30 V04 Output 4 V voltage supply for sensor Assigned by MOVI-SWITCH Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 65

66 14 Connection of MFZ.1 Connection Module with MOVI-SWITCH Connection example x MOVI-SWITCH -1E with MF.. Connection via M1 connector (MF. fieldbus interface) The required outputs must be internally jumpered to the relevant sockets according to the following figure. X0 DI 0 VO4 DI 1 VO4 DI VO DI 3 VO4 DO 0 DO 1 VI4 [1] [] [3] 60961AXX [1] DO0 is connected to pin of socket DI0 [] DO1 is connected to pin of socket DI (only required for connecting two MOVI-SWITCH to an MF. bus module) [3] Only required if fieldbus nodes have been installed with two 4 V voltage circuits After the outputs have been jumpered to the input sockets, two MOVI-SWITCH 1E can be connected to the M1 sockets DI0 and DI. Input sockets DI1 and DI3 and output sockets DO0 and DO1 can no longer be used. MOVI-SWITCH -1E MSW (0) MOVI-SWITCH -1E MSW (1) 4 V (V04) 4 V (V04) DI1(DO0) DI3 (DO1) DO1 DI0 DI DO0 DIO DI DO0 DI1 DI3 DO1 4 V (V04) 4 V (V04) [1] [1] DI1 DI3 DO1 067AXX [1] DI3 and DO1 can be used when connecting one MOVI-SWITCH DI3 and DO1 cannot be used when connecting two MOVI-SWITCH units 66 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

67 Connection of MFZ.1 Connection Module with MOVI-SWITCH Connection example MOVI-SWITCH -S/CB0 with MF Connection example MOVI-SWITCH -S/CB0 with MF.. Connection via terminals (MF.. fieldbus interface) MSW-S/CB X X101 DI 0 VO4 DI 1 VO4 DI VO4 DI 3 VO4 DO 0 DO1 VI [1] 4 V 4 V 4V RS+ RS- 0673AXX [1] Assignment depends on the fieldbus used Unassigned inputs when connecting MOVI-SWITCH -S Terminal Assignment No. Name Direction Function X Assigned by MOVI-SWITCH DI1 Input Switching signal from sensor 3 0V4 reference potential for sensor 4 V04 Output 4 V voltage supply for sensor 5 DI Input Switching signal from sensor 3 6 0V4 reference potential for sensor 3 7 V04 Output 4 V voltage supply for sensor 3 8 DI3 Input Switching signal from sensor 4 9 0V4 reference potential for sensor 4 30 V04 Output 4 V voltage supply for sensor Assigned by MOVI-SWITCH Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 67

68 14 Connection of MFZ.1 Connection Module with MOVI-SWITCH Connection example MOVI-SWITCH -S/CB0 with MF.. Connection via M1 connector (MF. fieldbus interface) The following diagram illustrates the connection of a MOVI-SWITCH -S/CB0 to an MF. fieldbus interface via an M1 connector. In this case, output socket DO1 can no longer be used. MSW-S/CB0 X101 X MF.. [] 4 V (V04) DI1 4 V (V04) DI3 D01 DI0 DI DO0 DIO DI DO0 DI1 DI3 DO1 4 V (V04) 4 V (V04) DI1 DI3 D01 MFZ.. [3] DI VO4 1 DI1 3 VO4 DI VO4 DI3 VO4 DO DO VI [1] 4 V 4 V 4V RS+ RS- 0674AXX [1] Assignment depends on the fieldbus used [] Fieldbus interface [3] Connection module 68 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

69 Connection of Field Distributors MFZ.3W / MFZ6W.. Hybrid cable Connection of Field Distributors MFZ.3W / MFZ6W.. with MOVI-SWITCH 15.1 Hybrid cable The field distributor and MOVI-SWITCH are connected using a prefabricated hybrid cable. The following table shows the possible combinations: Field Distributor Hybrid Cable Drive Z.3W Part number: DT/DV../MSW/ASAW DT/DV../MSW/CB0/REA/ASAW Z6W.. Part number: DT/DV../MSW/ASAW DT/DV../MSW/CB0/REA/ASAW Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 69

70 15 Connection of Field Distributors MFZ.3W / MFZ6W.. Assignment ASAW 15. Assignment ASAW MFZ.3W, MFZ6W.. with MOVI-SWITCH - 1E DT/DV../MSW/ASAW ASAW U1 V1 W1 4 V RUN DO4V [1] OK 54036AXX [1] Plug connector monitoring possible in conjunction with suitable connection wiring MFZ.3W, MFZ6W.. with MOVI-SWITCH - S DT/DV../MSW/CB0/REA/ASAW R L ASAW L1 L L3 4 V 0V4 DO4V [1] OK 54037AXX [1] Plug connector monitoring possible in conjunction with suitable connection wiring 70 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

71 Connection of Field Distributors MFZ.3W / MFZ6W.. Unassigned inputs/outputs on the field distributor Unassigned inputs/outputs on the field distributor MF./Z.3W, MF.3/Z.3W, MFP/Z6W Connect sensors/actuators via M1 sockets When using the outputs: connect 4 V to VI4 4 V (V04) 4 V (V04) DI1 DI3 DO1 DI0 DI DO0 DIO DI DO0 4 V (V04) DI1 4 V (V04) DI3 DO1 [1] DI1 DI3 DO AXX [1] With MOVI-SWITCH -1E: Output DO1 can be used With MOVI-SWITCH -S: Output DO1 cannot be used Caution: Connections that are not in use must be covered with M1 closing caps to guarantee enclosure IP 65. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 71

72 16 I 0 Startup with PROFIBUS Startup procedure 16 Startup with PROFIBUS 16.1 Startup procedure We recommend turning off the DC 4 V voltage supply before removing or replacing the bus module (MFP). The bus connection of the incoming and outgoing PROFIBUS is integrated in the connection module, which means that the PROFIBUS can be operated even when the module electronics have been disconnected. 1. Verify that MOVI-SWITCH and the PROFIBUS connection module (MFZ1, MFZ3W, MFZ6W..) are connected correctly.. Set the PROFIBUS address on the MFP (factory setting: address 4). Use DIP switches 1 to 7 to set the PROFIBUS address. 8 [] x 0 = 0 5 x 0 = 0 4 x 1 = 16 [1] Example: address 17 [] Switch 8 = reserved x 0 = 0 x 0 = 0 1 x 0 = 0 [1] Address 0 to 15: Address 16: Address 17: valid address is not supported Broadcast ON 1 0 x 1 = AXX In the following table, address 17 is used to show how to determine the DIP switch settings for any bus address. Calculation Remainder DIP switch setting Significance 17 / = 8 1 DIP 1 = ON 1 8 / = 4 0 DIP = OFF 4 / = 0 DIP 3 = OFF 4 / = 1 0 DIP 4 = OFF 8 1 / = 0 1 DIP 5 = ON 16 0 / = 0 0 DIP 6 = OFF 3 0 / = 0 0 DIP 7 = OFF 64 7 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

73 Startup with PROFIBUS Startup procedure I Switch on the bus terminating resistors on the MFP fieldbus interface at the last bus station. If the MFP is located at the end of a PROFIBUS segment, it is only connected to the PROFIBUS network via the incoming PROFIBUS cable (terminals 1/). To prevent malfunctions in the bus system due to reflections and so on, the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations. The bus terminating resistors are already implemented on the MFP and can be activated using two DIP switches (see following diagram). Bus termination is implemented for cable type A to EN (volume ). Bus termination ON = on Bus termination OFF = off Factory setting ON 9 ON AXX 05073AXX Observe the following points when using field distributors with AF connection technology: In contrast to the standard design, the switchable bus terminator in the MFP.. module may no longer be used if AF is used. Use a plug-in bus terminator (M1) in the last station instead of the outgoing X1 bus connection (also refer to page 38). 4. Attach and secure the MOVI-SWITCH connection box cover and MFP housing cover. 5. Switch on the supply voltage (DC 4 V) for the MFP PROFIBUS interface and MOVI- SWITCH. The green "RUN" LED on the MFP should now light up and the red "SYS-F" LED should go out, if configured correctly (0PD + DI/DO). 6. Start project planning for MFP PROFIBUS interface in the DP master. For a detailed functional description of the PROFIBUS interfaces, refer to the "PROFIBUS Interfaces and Field Distributors" manual. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 73

74 16 I 0 Startup with PROFIBUS Configuration (project planning) of PROFIBUS master 16. Configuration (project planning) of PROFIBUS master "GSD files" for configuring the DP master are provided. These files are copied into special directories and updated in the project planning software. Refer to the relevant project planning software manuals for details on the procedure. The latest version of GSD files is always available on the internet at the following address: Project planning for the MFP PROFIBUS-DP interface: Install the GSD file "SEW_6001.GSD" (starting with version 1.5) according to the instructions in the project planning software for the DP master. After successful installation, the "MFP/MQP + MOVIMOT" unit appears in the list of slave stations. Add the fieldbus interface module under the name "MFP/MQP + MOVIMOT" into the PROFIBUS structure and assign the PROFIBUS address. For controlling MOVI-SWITCH, select the process data configuration "0PD+DI/DO" (see section "Function of the MFP PROFIBUS" interface in the "PROFIBUS Interfaces and Field Distributors" manual). Enter the I/O or periphery addresses for the configured data widths. Save the configuration. Expand your application program to include the data exchange with the MFP. Process data transfer is not consistent. Do not use SFC14 and SFC15 to transfer process data; they are only required for the parameter channel. After the project has been saved, loaded in the DP master and the DP master has started, the "Bus-F" LED should go out on the MFP. If this is not the case, check the PROFIBUS wiring, terminating resistors and the configuration; especially the PROFIBUS address. 74 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

75 Startup with MFI.. InterBus Interface (Copper Line) Startup procedure I Startup with MFI.. InterBus Interface (Copper Line) 17.1 Startup procedure We recommend turning off the DC 4 V voltage supply before removing or replacing the housing cover (MFI). Removal of the housing cover interrupts the ring structure of the InterBus. This means that the entire bus system is no longer operational. 1. Verify that the MOVI-SWITCH and InterBus connection module (MFZ11, MFZ13W) are correctly connected.. Set the MFI DIP switches (see "Setting DIP switches" on page 76). 3. Attach and secure the MOVI-SWITCH connection box cover and MFI housing cover. 4. Turn on the supply voltage (DC 4 V) for the MFI InterBus interface and MOVI- SWITCH. The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). 5. Configure MFI InterBus interface in the InterBus master (see "Configuration of the InterBus Master (project planning)" on page 77). For a detailed functional description of InterBus interfaces, refer to the "InterBus Interfaces and Field Distributors" manual. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 75

76 17 I 0 Startup with MFI.. InterBus Interface (Copper Line) Setting the DIP switches 17. Setting the DIP switches Process data width, operating mode NEXT/END switch Use the MFI DIP switches 1 to 6 to set the process data width, MFI operating mode and the physical continuation of the ring circuit. The process data width is always set using DIP switches 1 and. For controlling MOVI-SWITCH, always select 0PD + DI/DO. The NEXT/END switch signals to the MFI whether another InterBus module follows. It is therefore necessary to set the switch to the "NEXT" position when a continuing remote bus is connected to terminals 6 to 10. This switch must be set to the "END" position if the MFI is the last module on the InterBus. All reserved switches must be in OFF position. Otherwise, the InterBus protocol chip will not be initialized. The MFI reports the ID code "MP_Not_Ready" (ID code 78 hex ). In this case, the InterBus masters signal an initialization fault. The following figure shows the SEW factory setting: 3 PD + 1 word for digital I/O = 64 bit data width in the InterBus Another InterBus module follows (NEXT) [1] [] END 5 6 NEXT I/O [3] [4] 4 3 [5] ON [6] 06131AXX [1] MFI is the final InterBus module, no outgoing bus cable is connected [] Another InterBus module follows, outgoing bus cable connected [3] InterBus termination [4] ON = process data width + 1 for digital I/Os [5] Reserved, position = OFF [6] Process data width 76 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

77 Startup with MFI.. InterBus Interface (Copper Line) Configuring the InterBus master (project planning) I 0 17 InterBus data width settings The following table shows settings for the InterBus data width using DIP switches 1, and 5. For controlling MOVI-SWITCH, always select 0PD + DI/DO. DIP 1: DIP : DIP 5: I/O Designation Function InterBus Data Width OFF OFF OFF Reserved None IB init fault ON OFF OFF Reserved Not possible with MOVIMOT IB init fault OFF ON OFF PD PD to MOVIMOT 3 bit ON ON OFF 3 PD 3 PD to MOVIMOT 48 bit OFF OFF ON 0 PD + DI/DO I/O only 16 bit ON OFF ON Reserved Not possible with MOVIMOT IB init fault OFF ON ON PD + DI/DO PD to MOVIMOT + I/O 48 bit ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT + I/O 64 bit 17.3 Configuring the InterBus master (project planning) There are two steps involved in configuring the MFI in the InterBus master module using the project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis). The bus structure is created in the first step, then the process data is described and addressed. Configuring the bus structure The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In offline status, the MFI is configured using "Insert with ID code." The following information must be entered: Offline configuration: Insert with ID Code Program Setting Function/Meaning ID Code 3 decimal Digital module with input/output data Process data channel This setting depends on DIP switches 1, and 5 on the MFI 16 bit 0PD + I/O 3 bit PD 48 bit 3 PD or PD + I/O 64 bit (delivery condition) 3 PD + I/O Type of station Remote bus station Online configuration: Loading the configuration frame It is also possible to completely install the InterBus system first, including the wiring for all MFI interface modules and setting the DIP switches. Next, the CMD Tool can be used to load the entire bus structure (configuration frame). All MFIs are thereby detected automatically, along with their data width settings. For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, and 5 as this process data length is used both for the 3 PD and the PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 77

78 18 I 0 Startup with MFI.. InterBus Interface (Fiber-optic cable) Startup procedure 18 Startup with MFI.. InterBus Interface (Fiber-optic cable) 18.1 Startup procedure We recommend turning off the DC 4 V voltage supply before removing or replacing the housing cover (MFI). Also refer to the notes in the section "Supplementary Field Distributor Startup Information". 1. Verify that the MOVI-SWITCH and InterBus connection module (MFZ11, MFZ13W) are correctly connected.. Set the MFI DIP switches (see "Setting DIP switches" on page 78). 3. Attach and secure the MOVI-SWITCH connection box cover and MFI housing cover. 4. Turn on the supply voltage (DC 4 V) for the MFI InterBus interface and MOVI- SWITCH. The "UL" and "RD" LEDs on the MFI should now light up and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). 5. Configure MFI InterBus interface in the InterBus master, see section "Configuration of the InterBus Master (project planning)." For a detailed functional description of InterBus interfaces, refer to the "InterBus Interfaces and Field Distributors" manual. 18. Setting the DIP switches Process data width, operating mode Baud rate The process data width and MFI operating mode can be set using MFI DIP switches 1 to 8. The process data width is always set using DIP switches 1 and. For controlling MOVI-SWITCH, always select 0PD + DI/DO. The baud rate is set using DIP switch 8. It is important that all bus stations are set to the same baud rate. Continuation of the ring circuit NEXT/END The MFI module with fiber-optic cable automatically recognizes whether it is the last station on the InterBus. Physical continuation of the ring circuit is not possible. The following figure shows the SEW factory settings: 3 PD + 1 word for digital I/O = 64-bit data width in the InterBus Baud rate = MBaud PD PD1 ( 1 ) ( 0 ) I/O 500 kbaud ON MBaud 0479AXX 78 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

79 Startup with MFI.. InterBus Interface (Fiber-optic cable) Configuring the InterBus master (project planning) I 0 18 InterBus data width settings The following table shows settings for the InterBus data width using DIP switches 1, and 7. For controlling MOVI-SWITCH, always select 0PD + DI/DO. DIP 1: DIP : DIP 7: I/O Designation Function InterBus Data Width OFF OFF OFF Reserved None IB init fault ON OFF OFF Reserved Not possible with MOVIMOT IB init fault OFF ON OFF PD PD to MOVIMOT 3 bit ON ON OFF 3 PD 3 PD to MOVIMOT 48 bit OFF OFF ON 0 PD + DI/DO I/O only 16 bit ON OFF ON Reserved Not possible with MOVIMOT IB init fault OFF ON ON PD + DI/DO PD to MOVIMOT + I/O 48 bit ON ON ON 3 PD + DI/DO 3 PD to MOVIMOT + I/O 64 bit 18.3 Configuring the InterBus master (project planning) There are two steps involved in configuring the MFI in the InterBus master module using the project planning software "CMD Tool" (CMD = Configuration Monitoring Diagnosis). The bus structure is created in the first step, then the process data is described and addressed. Configuring the bus structure The bus structure can be configured online or offline using the "IBS CMD" CMD tool. In offline status, the MFI is configured using "Insert with ID code". The following information must be entered: Offline configuration: Insert with ID Code Program Setting Function/Meaning ID Code 3 decimal Digital module with input/output data Process data channel This setting depends on DIP switches 1, and 7 on the MFI 16 bit 0 PD + I/O 3 bit PD 48 bit 3 PD or PD + I/O 64 bit (delivery condition) 3 PD + I/O Type of station Remote bus station Online configuration: Loading the configuration frame The InterBus system can also be fully installed first, with all MFI interface modules wired up, and then the DIP switches can be set. Next, the CMD tool can be used to load the entire bus structure (configuration frame). All MFIs are thereby detected automatically, along with their data width settings. For process data channel lengths of 48 bit, check the setting of MFI DIP switches 1, and 7 as this process data length is used both for the 3 PD and the PD + DI/DO configuration. The MFI appears as a digital I/O module (type DIO) after the loading procedure is complete. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 79

80 19 I 0 Startup with DeviceNet Startup procedure 19 Startup with DeviceNet 19.1 Startup procedure Switch off the DC 4 V voltage supply before removing/replacing the fieldbus interface (MFD). The DeviceNet bus connection is permanently secured using the connection technology described on page 5, so that DeviceNet can still be operated even after removal of the fieldbus interface. 1. Verify that MOVI-SWITCH and the DeviceNet connection module (MFZ31, MFZ33W) are connected correctly.. Set DeviceNet address and process data configuration on the MFD module. 3. Attach and secure the MOVI-SWITCH connection box cover and MFD housing cover. 4. Connect the DeviceNet cable. The LED test is carried out next. The Mod/Net LED should now flash green and the red "SYS-FAULT" LED should go out if configured correctly (0PD + DI/DO). For a detailed functional description of DeviceNet interfaces, refer to the manual for "DeviceNet/CANopen Interfaces and Fieldbus Distributors". 80 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

81 Startup with DeviceNet Setting DeviceNet address (MAC ID) and baud rate I Setting DeviceNet address (MAC ID) and baud rate The baud rate is set using DIP switches S1/1 and S1/. Set the DeviceNet address (MAC-ID) using DIP switches S1/3 to S1/8. The following diagram illustrates an example of how to set the address and baud rate: ON S x 0 = 0 4 x 0 = 0 3 x 1 = 8 x 0 = 0 1 x 0 = 0 0 x 1 = x 1 = 0 x 0 = 0 [1] [] [1] Address (MAC-ID) (Setting: address 9) Factory setting: Address 63 Valid addresses: 0 to 63 [] Baud rate Factory setting: 500 kbaud 06165AXX Determining the DIP switch setting for any address In the following table, the example of address 9 demonstrates how to determine the DIP switch settings for any bus address. Calculation Remainder DIP Switch Setting Significance 9/ = 4 1 DIP S1/3 = ON 1 4/ = 0 DIP S1/4 = OFF / = 1 0 DIP S1/5 = OFF 4 1/ = 0 1 DIP S1/6 = ON 8 0/ = 0 0 DIP S1/7 = OFF 16 0/ = 0 0 DIP S1/8 = OFF 3 Set the baud rate The following table shows how to set the baud rate using DIP switches S1/1 and S1/: Baud Rate Value DIP S1/1 DIP S1/ 15 kbaud 0 OFF OFF 50 kbaud 1 ON OFF 500 kbaud OFF ON (Reserved) 3 ON ON Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 81

82 19 I 0 Startup with DeviceNet Setting the process data length and I/O enable 19.3 Setting the process data length and I/O enable The process data length is set using DIP switches S/1 and S/. The I/Os are enabled using DIP switch S/3. ON S [1] 1 = Enable 1 x 1 = 10 0 x 1 = 1 [] [3] [1] Reserved (OFF position) [] I/O enable Factory setting: Enable [3] Process data length Factory setting: 3 PD = BXX The following table shows how to enable the I/Os using DIP switch S/3. For controlling MOVI-SWITCH, I/O is always enabled (DIP switch S/3 = "ON"). I/O Value DIP S/3 Disabled 0 OFF Enabled 1 ON The following table shows how to set the process data length using DIP switches S/1 and S/. For controlling MOVI-SWITCH, always set 0PD (DIP switches S/1 and S/ = "OFF"). Process Data Length Value DIP S/1 DIP S/ 0 PD 0 OFF OFF 1 PD 1 ON OFF PD OFF ON 3 PD 3 ON ON 8 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

83 Startup with DeviceNet Configuration (project planning) for DeviceNet master I Configuration (project planning) for DeviceNet master Configuring (project planning) the MFD DeviceNet interface You will need the corresponding "EDS files" for configuring the DeviceNet master. The most current version of the "EDS files" is available on the internet at The files are installed using the configuration software (RSNetWorx). The exact installation procedure is described in the manuals of the corresponding configuration software. 1. Install the EDS file using the project planning software (RSNetWorx). The slave station can then be found in the "SEW- Eurodrive Profile" folder under one of the following names: SEW-MOVIMOT-MFDx SEW-MOVIMOT-MFD3x SEW Gateway MQDx SEW Gateway MQD3x. Create a new project or open an existing project and load all network components by clicking "Start Online Build". 3. To configure the MFD interface, doubleclick the icon. You can then read the parameters of the component. 4. To access the interface via the controller, a memory area for data exchange must be provided for the MFD. One way of doing this is using RSNetWorx, for example. Refer to the documentation accompanying your configuration software for detailed information. 5. Set the process data length and the I/Os using the configuration software. For controlling MOVI-SWITCH, select the process data configuration "0PD + I/O" AXX After downloading the configuration into the DeviceNet scanner (master), the green Mod/Net LED on the MFD indicates that a connection to the master has been established. The PIO and BIO LED indicate that the relevant process data connections have been established. Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 83

84 19 I 0 Startup with DeviceNet Network startup using RSNetWorx 19.5 Network startup using RSNetWorx The following figure shows the RSNetWorx network manager AXX Adjusting parameters using RSNetWorx The connected devices can be scanned using the RSNetWorx network manager. Double-clicking the icon of the connected device (e.g. MFDx) opens a diagnostics window for monitoring important fieldbus parameters and process data values. The set process data length can be viewed in parameter AXX 84 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

85 Startup with DeviceNet Network startup using RSNetWorx I 0 19 Starting the scanner The scanner must be started and the scan list (see the figure below) must be generated. Open the startup window by double-clicking the scanner. Add the SEW fieldbus interface (e.g. SEW Gateway MFDx) to the scan list. 0544AXX Double-click the device in the scan list to set its PD length. The I/O parameter window opens. Set the process data length for the polled I/O and bit strobe I/O connection. Note that the PD length is indicated in bytes. For this reason, the PD length of the device must be multiplied by two. Example: 10 PD requires a setting of 0 bytes AXX Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 85

86 19 I 0 Startup with DeviceNet Network startup using RSNetWorx Creating the process data length On the Input and Output tab page, the input/output data must be allocated to the PLC memory area. The allocation can be carried out using the discrete I/O memory area or the M-files (see the description of the PLC) AXX 86 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

87 Startup with CANopen Startup procedure I Startup with CANopen 0.1 Startup procedure We recommend switching off the DC 4 V power supply before removing/replacing the fieldbus interface (MFO). The CANopen bus connection is permanently secured using the connection technology described on page 56, so that the CANopen network operation can continue even after removal of the fieldbus interface. 1. Verify that MOVI-SWITCH and connection module (MFZ31, MFZ33W) are connected correctly.. Attach and secure the MOVI-SWITCH connection box cover and MFO housing cover. 3. Set CANopen address and process data configuration on the MFO module. 4. Connect the CANopen cable. After the DC 4 V voltage supply is switched on, the STATE LED should flash and, if configured correctly (0PD + DI/DO), the red "SYS-FAULT" LED should go out. For a detailed functional description of the CANopen interfaces, refer to the "DeviceNet/CANopen Interfaces and Fieldbus Distributors" manual. 0. Setting the CANopen address The CANopen address is set using DIP switches S1/1 to S1/7. S [1] 6x 0 = 0 5x 0 = 0 4x 0 = 0 3x 1 = 8 x 0 = 0 1 x 0 = 0 [] [1] Reserved [] Address (set: address 9) Factory setting: Address 1 Valid addresses: 1 to 17 Caution: Module address 0 is not a valid CANopen address. The interface cannot be operated if the address is set to 0. The LEDs COMM, GUARD and STATE flash simultaneously to indicate this error (also refer to the "DeviceNet/CANopen Interfaces and Fieldbus Distributors" manual, section "Meaning of the LED Display"). ON 1 0 x 1 = AXX Determining the DIP switch setting for any address In the following table, address 9 is used to show how to determine the DIP switch settings for any bus address. Calculation Remainder DIP Switch Setting Significance 9/ = 4 1 DIP 1 = ON 1 4/ = 0 DIP = OFF / = 1 0 DIP 3 = OFF 4 1/ = 0 1 DIP 4 = ON 8 0/ = 0 0 DIP 5 = OFF 16 0/ = 0 0 DIP 6 = OFF 3 0/ = 0 0 DIP 7 = OFF 64 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 87

88 0 I 0 Startup with CANopen Setting the CANopen baud rate 0.3 Setting the CANopen baud rate The baud rate is set using DIP switches S/1 and S/. The following table shows how to determine the baud rate using DIP switch assignment. S [1] CANopen baud rate Factory setting: 500 kbaud ON x 1 = [1] 0 x 0 = 0 = 04989BXX Baud rate Value DIP 1 DIP 15 kbaud 0 OFF OFF 50 kbaud 1 ON OFF 500 kbaud OFF ON 1 MBaud 3 ON ON 0.4 Setting the process data length and I/O enable The process data length is set using DIP switches S/3 and S/4. The I/Os are enabled using DIP switch S/5. S [1] [1] Reserved, position = OFF [] I/O enable Factory setting: Enable [3] Process data length Factory setting: 3PD ON 1 1 = Enable [] 1 x1= 0 x1=1 =3 [3] 0597AXX 88 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

89 Startup with CANopen Configuration (project planning) for CANopen master I 0 0 The following table shows how to determine I/O enable using DIP switch assignment. For controlling MOVI-SWITCH, I/O is always enabled (DIP switch S/3 = "ON"). I/O Value DIP 5 Disabled 0 OFF Enabled 1 ON The following table shows how to determine the process data length using DIP switch assignment. For controlling MOVI-SWITCH, always set 0PD (DIP switches S/3 and S/4 = "OFF"). Process Data Length Value DIP 3 DIP 4 0 PD 0 OFF OFF Invalid configuration 1 ON OFF PD OFF ON 3 PD 3 ON ON 0.5 Configuration (project planning) for CANopen master EDS file "EDS files" are available for configuring the CANopen master. These files must be installed using the configuration software. The detailed installation procedure is described in the manuals of the corresponding configuration software. The most current version of the EDS files is available on the internet at An EDS file is available for every possible process data configuration. The name of the corresponding EDS file has the following structure: MXX_YPD.EDS or MXX_YPDI.EDS The letter "I" indicates that the "Process Data I/O" DIP switch is switched on. The meaning of XX and Y is listed in the following table. XX Unit Type Y Quantity of Process Data (according to DIP switch setting) 1 MFO1A 0 No process data MFOA Control via process data 3 MFO3A 3 Control via 3 process data Example: A MOVI-SWITCH should be controlled using an MFOA fieldbus module. For controlling MOVI-SWITCH, only one I/O byte is required for process data configuration. In this case, the name of the corresponding EDS file is M_0PDI.EDS Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 89

90 1 I 0 Startup with AS-Interface Startup procedure 1 Startup with AS-Interface 1.1 Startup procedure We recommend switching off all voltage supplies before removing/attaching the AS-interface (MFK). The AS-interface connection is permanently secured using the connection technology described on page 60, so that the AS-interface operation can continue even after removal of the interface. 1. Verify that MOVI-SWITCH and the connection module (MFZ61, MFZ63W) are connected correctly.. The required AS-interface address is assigned either via an addressing device (see the following section) or later via a master (see the description of your AS-interface master). 3. Switch on AS-interface voltage and 4 V auxiliary voltage. If configured correctly (function module 11), the AS-interface PWR LED and the AUX-PWR LED should now light up green and the "SYS-F" LED should go out. For controlling MOVI-SWITCH, always select function module 11 (for information on function module 11, refer to the "AS-Interface Interfaces and Field Distributors" manual). 90 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

91 Startup with AS-Interface Assigning the AS-interface address via an addressing device I Assigning the AS-interface address via an addressing device An AS-interface addressing device can be used to assign the address. This allows simple and network-independent addressing. AS-interface addressing devices offer the following functions: Reading an AS-interface address Regular adjustment of address to new value Readdressing of AS-interface interfaces Functional test, result given on display The use of an addressing device requires a connection cable that fits onto the M1 plug connector of the MFK connection module (see the following figure). X : AS-Interface + : 0V4 [1] 3: AS-Interface - 4: 4V [1] 06761AXX [1] Pins + 4 are not required for assigning the address Example: Each AS-interface station is individually addressed (A) and reintegrated in the bus (B). A B MFK../Z63W MFK../Z63W [1] 53889AXX [1] AS-interface addressing device Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 91

92 I 0 Controlling MOVI-SWITCH using Fieldbus Principle Controlling MOVI-SWITCH using Fieldbus.1 Principle MOVI-SWITCH is controlled via the digital inputs/outputs of the MF... fieldbus interfaces. You must therefore select the process data configuration "0PD +I/O" or "function module 11" in the MFK.. AS-interface (for more information, refer to the Startup section of the corresponding fieldbus interfaces). Master PO DO MOVI-SWITCH + MF.. DI PI 54035AXX PO Process Output Data PI Process Input Data DO Digital outputs DI Digital inputs. Control via I/O byte or I/O word (MFP, MFI, MFD, MFO) The following section describes the assignment of the I/O byte or I/O word to control MOVI-SWITCH, taking into account the wiring examples that begin on pages 65 (MFZ.1) and 69 (MFZ.3W / MFZ6W..). Controlling 1 x MOVI-SWITCH - 1E (with MF../Z.1, MF../Z.3W or MFP../Z6W..) Reserved, value = 0 Output "DO1" Control signal "RUN" MOVI-SWITCH (0) Fieldbus master Byte: Digital outputs Byte: Digital inputs MF.. 1/ Response "OK" MOVI-SWITCH (0) Input "DI1" (cannot be used, if, as shown in the example on page 66, input is jumpered from "DO0" to "DI1") Input "DI" Input "DI3" Reserved, value = 0 9 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

93 Controlling MOVI-SWITCH using Fieldbus Control via I/O byte or I/O word (MFP, MFI, MFD, MFO) I 0 Controlling x MOVI-SWITCH -1E (with MF../Z.1) Connection via terminals as shown on page 65 Connection via M1 plug connector as shown on page 66 Reserved, value = 0 Reserved, value = 0 Control signal "RUN" MOVI-SWITCH (1) Control signal "RUN" MOVI-SWITCH (0) Control signal "RUN" MOVI-SWITCH (1) Control signal "RUN" MOVI-SWITCH (0) Fieldbus master Byte: Digital outputs Byte: Digital inputs MF..1/ Response "OK" MOVI-SWITCH (0) Response "OK" MOVI-SWITCH (1) Input DI Input DI3 Response "OK" MOVI-SWITCH (0) Assigned Response "OK" MOVI-SWITCH (1) Assigned Reserved, value = 0 Reserved, value = 0 Controlling 1 x MOVI-SWITCH -S (with MF../Z.1, MF../Z.3W or MFP../Z6W..) Reserved, value = Control signal "L" for counterclockwise rotation Control signal "R" for clockwise rotation Fieldbus master Byte: Digital outputs Byte: Digital inputs MF..1/ Response "OK" Input "DI1" Input "DI" Input "DI3" Reserved, value = 0 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 93

94 I 0 Controlling MOVI-SWITCH using Fieldbus Control using function module 11 (with MFK..).3 Control using function module 11 (with MFK..) The following section describes the cyclical data exchange between master and slave when using function module 11 for controlling MOVI-SWITCH, taking into account the wiring example starting on pages 65 (MFZ.1) and 69 (MFZ.3W). Controlling 1 x MOVI-SWITCH - 1E (with MFK./Z.1 or MFK./Z.3W) Data transmission master Æ slave 4 Bit Coded Meaning Bit 0 Control signal "RUN" MOVI-SWITCH (0) Bit 1 Output "DO1" Bit Bit 3 Data transmission slave Æ master 4 Bit Coded Meaning Bit 0 Response "OK" MOVI-SWITCH (0) Bit 1 Input "DI1" (cannot be used if jumpered from "DO0" to "DI1" as shown in the example on page 66 Bit Input "DI" Bit 3 Input "DI3" Controlling x MOVI- SWITCH -1E (with MFK../Z.1) Data transmission master Æ slave 4 Bit Coded Meaning Bit 0 Bit 1 Connection via terminals as shown on page 65 Control signal "RUN" MOVI-SWITCH (0) Control signal "RUN" MOVI-SWITCH (1) Bit Bit 3 Connection via M1 plug connector as shown on page 66 Control signal "RUN" MOVI-SWITCH (0) Control signal "RUN" MOVI-SWITCH (1) Data transmission slave Æ master 4 Bit Coded Meaning Bit 0 Bit 1 Connection via terminals as shown on page 65 Response "OK" MOVI-SWITCH (0) Response "OK" MOVI-SWITCH (1) Connection via M1 plug connector as shown on page 66 Response "OK" MOVI-SWITCH (0) Assigned Bit Input "DI" Response "OK" MOVI-SWITCH (1) Bit 3 Input "DI3" Assigned 94 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

95 Controlling MOVI-SWITCH using Fieldbus Control using function module 11 (with MFK..) I 0 Controlling 1 x MOVI-SWITCH - S (with MFK./Z.1 or MFK./Z.3W) Data transmission master Æ slave 4 Bit Coded Meaning Bit 0 Control signal "R" for clockwise rotation Bit 1 Control signal "L" for counterclockwise rotation Bit Bit 3 Data transmission slave Æ master 4 Bit Coded Meaning Bit 0 Response "OK" Bit 1 Input "DI1" Bit Input "DI" Bit 3 Input "DI3" Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 95

96 3 kva i P f n Hz Technical Data Technical data for the MFP.. PROFIBUS interface 3 Technical Data 3.1 Technical data for the MFP.. PROFIBUS interface MFP Electrical Specification MFP power supply V = +4 V +/- 5 %, I E Â 150 ma Electrical isolation PROFIBUS-DP isolated connection Between logic and 4 V supply voltage Between logic and periphery/movimot via opto-coupler Bus connection technology Two cage clamp terminals for each incoming and outgoing bus cable (optional M1) Shielding Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 Ambient temperature C Enclosure Using EMC metal cable glands PLC-compatible according to EN (digital inputs type 1), Ri À 3.0 kê, Sampling interval approx. 5 ms 15 V V "1" = Contact made / 3 V...+5 V "0" = Contact not made DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500 ma max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V 30 m between MFP and MOVIMOT if installed separately IP 65 (installed on MFZ.. connection module, all plug connections sealed) PROFIBUS Specifications PROFIBUS protocol option PROFIBUS-DP Supported baud rates 9.6 kbaud MBaud / MBaud (with automatic recognition) Bus termination integrated, can be set via DIP switch according to EN (V) Permitted cable length for PROFIBUS 9.6 kbaud: 100 m 19. kbaud: 100 m kbaud: 100 m kbaud: 1000 m 500 kbaud: 400 m 1.5 Mbaud: 00 m 1 Mbaud: 100 m To extend the length, several segments can be coupled using a repeater. The max. expansion/cascading depth can be found in the manuals for the DP master and the repeater modules. DP ID number DP configurations without DI/DO DP configurations with DI/DO DP configurations with DI Set-Prm application data Length of diagnostic data Address settings GSD file name Bitmap file name 6001 hex (4577 dec) PD, configuration: 113dec, 0dec 3 PD, configuration: 114dec, 0dec PD + DI/DO, configuration: 113dec, 48dec 3 PD + DI/DO, configuration: 114dec, 48dec 0 PD + DI/DO, configuration: 0dec, 48dec, PD + DI, configuration: 113dec, 16dec 3 PD + DI, configuration: 114dec, 16dec 0 PD + DI, configuration: 0dec, 16dec, Universal configuration for direct entering of configurations Max. 10 bytes Hex parameter setting: 00,00,00,00,00,00,00,00,00,00 diagnostic alarm active (default) 00,01,00,00,00,00,00,00,00,00 diagnostic alarm deactivated Max. 8 bytes, incl. bytes unit-specific diagnostics Is not supported, adjustable via DIP switch SEW_6001.GSD SEW6001N.BMP SEW6001S.BMP 96 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

97 Technical Data Technical data for InterBus interface MFI1, MFI, MFI3 (copper line) kva i P f n Hz 3 3. Technical data for InterBus interface MFI1, MFI, MFI3 (copper line) MFI Electrical Specification MFI power supply V = +4 V +/- 5 %, I E Â 150 ma Electrical isolation InterBus isolated connection Between logic and 4 V supply voltage Between logic and periphery/movimot via opto-coupler Bus connection technology Shielding Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 Ambient temperature C Enclosure Five cage clamp terminals for each incoming and outgoing bus cable Using EMC metal cable glands PLC-compatible according to EN (digital inputs type 1), Ri À 3.0 kê, Sampling interval approx. 5 ms 15 V V "1" = Contact made / 3 V...+5 V "0" = Contact not made DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500 ma Max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V 30 m between MFI and MOVIMOT if installed separately IP65 (installed on MFZ.. connection module, all plug connections sealed) Programming Data InterBus interface Protocol mode ID code Code length Register length on the bus Parameter channel (PCP) Remote bus and installation remote bus Two conductor asynchronous protocol 500 kbaud 03 hex (03 dec ) = digital module with input and output data hex / 3 hex / 4 hex depending on the setting of the DIP switches, 3 or 4 words (depending on DIP switch setting) 0 words Data on Remote Bus Interface Cable length between two MFIs in the remote bus Maximum number of MFIs on the remote bus Data on Installation Remote Bus Interface Cable length between two MFIs in the installation remote bus Maximum number of MFIs on installation remote bus InterBus specific, max. 400 m Dependent on InterBus master 64 (configuration 3 PD + DI/DO) 18 (configuration PD) InterBus specific, max. 50 m between first and last station Limited by the total current consumption (max. 4.5 A) of MFI in installation remote bus line and voltage drop in the last MFI connection Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 97

98 3 kva i P f n Hz Technical Data Technical data for the InterBus interface MFI3, MFI33 (fiber-optic cable) 3.3 Technical data for the InterBus interface MFI3, MFI33 (fiber-optic cable) MFI3F/33B Electrical Specification MFI power supply Bus logic V S1 = DC 4 V +/- 5 %, I E Â 00 ma (typ. 80 ma) plus supply current for sensors and MOVIMOT inverter Actuator voltage V S = DC 4 V +/- 5 % The two voltages V S1 and V S are looped together and can be picked off at the plug connection for the continuing remote bus. The maximum continuous current is: Max. 16 A at C ambient temperature Max. 10 A at C ambient temperature Electrical isolation Between bus logic and MOVIMOT via opto-coupler Between bus logic and binary outputs via opto-coupler No separation between bus logic and binary inputs Bus connection technology Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Fiber-optic cable rugged-line connector Cable length RS-485 Â 30 m between MFI and MOVIMOT Ambient temperature Enclosure PLC-compatible according to EN (digital inputs type 1), Ri À 3.0 kê, Sampling interval approx. 5 ms 15 V V "1" = Contact made / 3 V...+5 V "0" = Contact not made From VS1: DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500mA Max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V C [max. 10 A continuous current with looping together of the 4 V voltages (VS1 and VS)] IP65 (installed on MFZ.. connection module, all plug connections sealed) Programming Data InterBus interface Transmission rate ID code Code length Register length on the bus Parameter channel (PCP) Fiber-optic cable remote bus 500 kbaud / MBaud 03 hex (03 dec ) = digital module with input and output data hex / 3 hex / 4 hex depending on the DIP switch setting, 3 or 4 words (depending on DIP switch setting) 0 words Data for the InterBus interface Incoming / outgoing remote bus Fiber-optic cable (polymer fiber 980/1000 m) Connection technology Fiber-optic cable rugged-line Cable length between two MFIs in the bus Max. 50 m, depending on cable type 1) Maximum number of MFIs on the FOC remote bus Dependent on InterBus master 64 (configuration 3 PD + DI/DO) 18 (configuration PD) 1) Cable lengths < 1 m are only permitted with the prefabricated IBS RL CONNECTION-LK special cable bridge from Phoenix Contact 98 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

99 Technical Data Technical data for the MFD.. DeviceNet interface kva i P f n Hz Technical data for the MFD.. DeviceNet interface MFD Electrical Specification MFD power supply via DeviceNet Input voltage for inverters and sensors (terminal 11/13) Electrical isolation Bus connection technology Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 V = 11 V 5 V according to DeviceNet specification I E Â 00 ma V = +4 V +/- 5 % Ambient temperature C Enclosure DeviceNet potential and inputs/outputs DeviceNet potential and MOVIMOT Male micro-style connector (M1) PLC-compatible according to EN (digital inputs type 1), Ri À 3.0 kê, Sampling interval approx. 5 ms 15 V V "1" = Contact made / -3 V...+5 V "0" = Contact not made DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500 ma Max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V 30 m between MFD and MOVIMOT if installed separately IP65 (installed on MFZ.. connection module, all plug connections sealed) DeviceNet Specification Protocol option Supported baud rates DeviceNet cable length 500 kbaud 50 kbaud 15 kbaud Bus termination Process data configuration without DI/DO MFD1/MFD/MFD3 Process data configuration with DI/DO MFD1/MFD Process data configuration with DI MFD3 Address setting Process data length I/O enable EDS file name Bitmap file name Icon file name Master-slave connection set with polled I/O and bit-strobe I/O 500 kbaud 50 kbaud 15 kbaud See DeviceNet specification V m 00 m 400 m 10 ohms (external connection) PD 3 PD PD + DI/DO 3 PD + DI/DO 0 PD + DI/DO PD + DI 3 PD + DI 0 PD + DI DIP switch DIP switch DIP switch MFDx.eds MFD3x.eds MFDx.bmp MFD3x.bmp MFDx.ico MFD3x.ico Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 99

100 3 kva i P f n Hz Technical Data Technical data for MFO.. CANopen interface 3.5 Technical data for MFO.. CANopen interface MFO Electrical Specification MFO power supply V = +4 V +/- 5 % I E Â 150 ma Electrical isolation CANopen potential and inputs/outputs CANopen potential and MOVIMOT Input voltage for inverters and sensors (terminal 11/13) Bus connection technology Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 V = +4 V +/- 5 % Ambient temperature C Enclosure Male micro-style connector (M1) PLC-compatible according to EN (digital inputs type 1), Ri À 3.0 kê, Sampling interval approx. 5 ms 15 V V "1" = Contact made / 3 V...+5 V "0" = Contact not made DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500 ma Max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V 30 m between MFO and MOVIMOT if installed separately IP65 (installed on MFZ.. connection module, all plug connections sealed) CANopen specification Protocol option 1 SDO, 1 PDO, Emergency, Lifetime Supported baud rates 1 MBaud 500 kbaud 50 kbaud 15 kbaud CANopen cable length 1 MBaud 500 kbaud 50 kbaud 15 kbaud Bus termination Process data configuration without DI/DO MFO1/MFO/MFO3 Process data configuration with DI/DO MFO1/MFO Process data configuration with DI MFO3 Address setting Process data length I/O enable EDS files See CANopen specification DR(P) m 100 m 00 m 400 m 10 Ê (external connection) PD 3PD PD + DI/DO 3 PD + DI/DO 0 PD + DI/DO PD + DI 3 PD + DI 0 PD + DI DIP switch DIP switch DIP switch See section "Startup with CANopen" 100 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

101 Technical Data Technical data for the MFK.. AS-interface interface kva i P f n Hz Technical data for the MFK.. AS-interface interface MFK Electrical Specification MFK power supply (via yellow AS-interface cable) Input voltage for inverter and sensors (4 V auxiliary voltage) Current consumption of auxiliary power supply ("black AS-interface") Electrical isolation Bus connection technology Binary inputs (sensors) Signal level Sensor supply Rated current Internal voltage drop Binary outputs (actuators) Signal level Rated current Leakage current Internal voltage drop Cable length RS-485 According to AS-interface specification.11, max. 150 ma V = +4 V +/- 5 % Max. A, polarity reversal protected (50 ma MOVIMOT + sensor supply + actuators) AS-interface connection and isolated module electronics Between module electronics and periphery/movimot /diagnostics interface via opto-coupler M1 (A coded) Ambient temperature 5 C to +60 C Enclosure PLC-compatible according to EN (digital inputs type 1), Ri À 3kÊ, sampling time ca. 5 ms +15 V V "1" = Contact made / 3 V...+5 V "0" = Contact not made DC 4 V according to EN , interference voltage proof and short-circuit proof Σ 500 ma Max. 1 V PLC-compatible according to EN , interference-voltage proof and short-circuit proof "0" = 0 V, "1" = 4 V 500 ma Max. 0. ma Max. 1 V 30 m between MFK.. and MOVIMOT if installed separately IP65 (installed on MFZ.. connection module, all plug connections sealed) AS-interface specification Protocol option AS-interface slave with a S-7.4 profile "four bit mode slave" AS-interface profile S-7.4 I/O configuration 7 hex ID code 4 hex Ext. ID code1 F hex Ext. ID code 0 hex Address 1 to 31 (factory setting: 0) Can be changed as often as required Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 101

102 3 kva i P f n Hz Technical Data Technical data for field distributors 3.7 Technical data for field distributors Technical data for MF../Z.3. MF../Z.3. Ambient temperature C Storage temperature C Enclosure IP65 (fieldbus interface and motor connection cable attached and fastened, all plug connections sealed) Interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-Interface Permitted motor cable length Max. 30 m (with SEW hybrid cable) If the motor cable cross-section is smaller than the supply system lead cross-section, pay attention to the line fuse. Weight Approx. 1.3 kg Technical data for MF../Z.6W.. MF../Z6W.. Maintenance switch Ambient temperature C Storage temperature C Enclosure Interface Permitted motor cable length Weight Switch disconnector and line protection black/red, triple lock Type: ABB MS HK0 IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed) PROFIBUS Max. 30 m (with SEW hybrid cable) Approx. 4.4 kg 10 Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

103 Index A Address AS-interface...91 CANopen...87 DeviceNet...81 PROFIBUS...7 Addressing device...91 AF...38 Applicable Components...5 AS-interface cable...60 ASAW...70 ASAW plug connector...70 Assembly Regulations...18 B Baud rate CANopen...88 DeviceNet...81 InterBus...78 Bus termination CANopen...56 DeviceNet...5 PROFIBUS...73 C Configuration (project planning) for master CANopen...89 DeviceNet...83 InterBus (copper)...77 InterBus (FOC)...79 PROFIBUS...74 Connecting supply system leads...7 Connection AS-interface...60 CANopen...56 Connection of InterBus with fiber-optic cable...47 Connection of MOVI-SWITCH with field distributor...69 Connection of MOVI-SWITCH -1E with fieldbus interface...65 Connection of MOVI-SWITCH -S/CB0 with fieldbus interface...67 DeviceNet...5 Connection cross-section...8 Connection of I/Os for the fieldbus interfaces...37 Interbus with 9-pin sub D connector...41 InterBus with copper line...40 InterBus with round connector MFZ MFZ11 with InterBus (copper) MFZ13W with InterBus (copper) MFZ13W with InterBus (FOC) MFZ1 with PROFIBUS... 3 MFZ3W with PROFIBUS MFZ6W.. with PROFIBUS MFZ31 with CANopen MFZ31W with DeviceNet MFZ33W with CANopen MFZ33W with DeviceNet MFZ61 with AS-interface MFZ61 with AS-interface single pick-off MFZ63W with AS-interface... 6 MFZ63W with AS-interface single pick-off PROFIBUS... 3 PROFIBUS with AF Continuation of the ring circuit Controlling MOVI-SWITCH... 9 Copper line Current carrying capacity... 8 D Description Field distributor... 6 Fieldbus interfaces... 6 MOVI-SWITCH... 6 Designated use... 8 Documents, applicable... 8 Double pick-off...60, 61 E EMC... 6, 30 Equipotential bonding... 7 F Fiber-optic cable Function module H Hybrid cable I I/O byte and I/O word... 9 I/O enable CANopen DeviceNet... 8 Important information... 8 Index of changes Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH 103

104 Index Installation Field distributor MF.../Z MFP../Z Fieldbus interfaces in the field...3 on the MOVI-SWITCH terminal box...1 Installation altitudes...9 Installation example...7 Installation in damp locations or outdoors...18 Installation instructions...18 Installation remote bus connection...4 M Metal cable glands...30 MOVI-SWITCH control...9 N NEXT/END... 76, 78 O Operating environment...9 P Process data length CANopen...88 DeviceNet...8 Process data width InterBus (copper)...76 InterBus (FOC)...78 PROFIBUS cable...31 Protection devices...9 T Technical data for AS-interface CANopen DeviceNet InterBus (copper) InterBus (FOC) MF.../Z.6W.. field distributor MF../Z.3 field distributor PROFIBUS Tightening torques U UL compliant installation... 9 Unassigned outputs on the field distributor Unit Design Fieldbus interfaces... 1 Unit design MF.../Z.3W field distributors MFP../Z6W.. field distributor Unit designation Field distributors Fieldbus interfaces W Waste disposal... 9 Wiring check R Remote bus connection...40 Rugged line...47 S Safety notes...10 Single pick-off...63 Startup with AS-Interface...90 CANopen...87 DeviceNet...80 InterBus (copper)...75 InterBus (FOC)...78 PROFIBUS...7 Structure of I/O byte and I/O word...9 Supply voltage...8 System description Manual Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH

105 Address List Address List Germany Headquarters Production Sales Service Competence Center France Production Sales Service Assembly Sales Service Bruchsal Central Gear units / Motors Central Electronics North East South West SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 4 D Bruchsal P.O. Box Postfach 303 D-7664 Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 4 D Bruchsal SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-4 D-3083 Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D Kirchheim (near München) SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D Langenfeld (near Düsseldorf) Drive Service Hotline / 4 Hour Service Additional addresses for service in Germany provided on request! Haguenau Bordeaux Lyon Paris SEW-USOCOME 48-54, route de Soufflenheim B. P F Haguenau Cedex SEW-USOCOME Parc d'activités de Magellan 6, avenue de Magellan - B. P. 18 F Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F-6910 Vaulx en Velin SEW-USOCOME Zone industrielle, rue Denis Papin F Verneuil I'Etang Additional addresses for service in France provided on request! Tel Fax sew@sew-eurodrive.de Tel Fax sc-mitte-gm@sew-eurodrive.de Tel Fax sc-mitte-e@sew-eurodrive.de Tel Fax sc-nord@sew-eurodrive.de Tel Fax sc-ost@sew-eurodrive.de Tel Fax sc-sued@sew-eurodrive.de Tel Fax sc-west@sew-eurodrive.de SEWHELP Tel Fax sew@usocome.com Tel Fax Tel Fax Tel Fax Algeria Sales Alger Réducom 16, rue des Frères Zaghnoun Bellevue El-Harrach 1600 Alger Tel Fax Argentina Assembly Sales Service Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37, Garin Tel Fax sewar@sew-eurodrive.com.ar 11/

106 Address List Australia Assembly Sales Service Melbourne SEW-EURODRIVE PTY. LTD. 7 Beverage Drive Tullamarine, Victoria 3043 Tel Fax enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 164 Tel Fax enquires@sew-eurodrive.com.au Townsville SEW-EURODRIVE PTY. LTD. 1 Leyland Street Garbutt, QLD 4814 Tel Fax enquires@sew-eurodrive.com.au Austria Assembly Sales Service Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 4 A-130 Wien Tel Fax sew@sew-eurodrive.at Belgium Assembly Sales Service Brüssel SEW Caron-Vector S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Brazil Production Sales Service Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: Guarulhos/SP - Cep.: Additional addresses for service in Brazil provided on request! Tel Fax sew@sew.com.br Bulgaria Sales Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Sales Douala Electro-Services Rue Drouot Akwa B.P. 04 Douala Tel Fax bever@fastbg.net Tel Fax Canada Assembly Sales Service Toronto Vancouver Montreal SEW-EURODRIVE CO. OF CANADA LTD. 10 Walker Drive Bramalea, Ontario L6T3W1 SEW-EURODRIVE CO. OF CANADA LTD Honeyman Street Delta. B.C. V4G 1 E SEW-EURODRIVE CO. OF CANADA LTD. 555 Rue Leger Street LaSalle, Quebec H8N V9 Additional addresses for service in Canada provided on request! Tel Fax l.reynolds@sew-eurodrive.ca Tel Fax b.wake@sew-eurodrive.ca Tel Fax a.peluso@sew-eurodrive.ca Chile Assembly Sales Service Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 195 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 3 Correo Quilicura - Santiago - Chile Tel Fax ventas@sew-eurodrive.cl /006

107 Address List China Production Assembly Sales Service Assembly Sales Service Tianjin Suzhou SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, 1501 P. R. China Additional addresses for service in China provided on request! Tel Fax Tel Fax Colombia Assembly Sales Service Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle No Bodega 6, Manzana B Santafé de Bogotá Tel Fax sewcol@sew-eurodrive.com.co Croatia Sales Service Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR Zagreb Tel Fax kompeks@net.hr Czech Republic Sales Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Lužná 591 CZ Praha 6 - Vokovice Tel Fax sew@sew-eurodrive.cz Denmark Assembly Sales Service Kopenhagen SEW-EURODRIVEA/S Geminivej 8-30, P.O. Box 100 DK-670 Greve Tel Fax sew@sew-eurodrive.dk Estonia Sales Tallin ALAS-KUUL AS Mustamäe tee 4 EE-1060 Tallin Tel Fax veiko.soots@alas-kuul.ee Finland Assembly Sales Service Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN Hollola Tel Fax sew@sew.fi Gabon Sales Libreville Electro-Services B.P Libreville Tel Fax Great Britain Assembly Sales Service Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel Fax info@sew-eurodrive.co.uk Greece Sales Service Athen Christ. Boznos & Son S.A. 1, Mavromichali Street P.O. Box 80136, GR Piraeus Tel Fax info@boznos.gr 11/

108 Address List Hong Kong Assembly Sales Service Hong Kong SEW-EURODRIVE LTD. Unit No , 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel Fax sew@sewhk.com Hungary Sales Service Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel Fax office@sew-eurodrive.hu India Assembly Sales Service Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi Baroda Gujarat Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel Fax mdoffice@seweurodriveindia.com Tel Fax salesbang@seweurodriveinindia.com Ireland Sales Service Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel Fax Israel Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / Holon Tel Fax lirazhandasa@barak-online.net Italy Assembly Sales Service Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-000 Solaro (Milano) Tel Fax sewit@sew-eurodrive.it Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l'afrique 165, Bld de Marseille B.P. 33, Abidjan 08 Tel Fax Japan Assembly Sales Service Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 50-1, Shimoman-no, Iwata Shizuoka Tel Fax sewjapan@sew-eurodrive.co.jp Korea Assembly Sales Service Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit , Shingil-Dong Ansan Tel Fax master@sew-korea.co.kr Latvia Sales Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel Fax info@alas-kuul.com /006

109 Address List Lebanon Sales Beirut Gabriel Acar & Fils sarl B. P Bourj Hammoud, Beirut Lithuania Sales Alytus UAB Irseva Naujoji 19 LT-6175 Alytus Tel Fax gacar@beirut.com Tel Fax info@irseva.lt Luxembourg Assembly Sales Service Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Malaysia Assembly Sales Service Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya Johor Bahru, Johor West Malaysia Tel Fax sales@sew-eurodrive.com.my Mexico Assembly Sales Service Queretaro SEW-EURODRIVE MEXIKO SA DE CV SEM M93 Tequisquiapan No. 10 Parque Industrail Queretaro C.P. 760 Queretaro, Mexico Tel Fax scmexico@seweurodrive.com.mx Morocco Sales Casablanca Afit 5, rue Emir Abdelkader MA 0300 Casablanca Tel Fax richard.miekisiak@premium.net.ma Netherlands Assembly Sales Service Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus NL-3004 AB Rotterdam Tel Fax info@vector.nu New Zealand Assembly Sales Service Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box Greenmount drive East Tamaki Auckland Tel Fax sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel Fax sales@sew-eurodrive.co.nz Norway Assembly Sales Service Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel Fax sew@sew-eurodrive.no Peru Assembly Sales Service Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, Urbanizacion Industrial Vulcano, ATE, Lima Tel Fax sewperu@sew-eurodrive.com.pe 11/

110 Address List Poland Assembly Sales Service Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL Lodz Tel Fax sew@sew-eurodrive.pl Portugal Assembly Sales Service Coimbra SEW-EURODRIVE, LDA. Apartado 15 P Mealhada Tel Fax infosew@sew-eurodrive.pt Romania Sales Service Bucuresti Sialco Trading SRL str. Madrid nr Bucuresti Tel Fax sialco@sialco.ro Russia Assembly Sales Service St. Petersburg ZAO SEW-EURODRIVE P.O. Box St. Petersburg Russia Tel Fax sew@sew-eurodrive.ru Senegal Sales Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 351, Dakar Serbia and Montenegro Sales Beograd DIPAR d.o.o. Ustanicka 18a PC Košum, IV floor SCG Beograd Tel Fax senemeca@sentoo.sn Tel / Fax dipar@yubc.net Singapore Assembly Sales Service Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive Jurong Industrial Estate Singapore Tel Fax sewsingapore@sew-eurodrive.com Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Rybnicna 40 SK Bratislava Zilina Banská Bystrica SEW-Eurodrive SK s.r.o. ul. Vojtecha Spanyola 33 SK Zilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK Banská Bystrica Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Slovenia Sales Service Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO Celje Tel Fax pakman@siol.net /006

111 Address List South Africa Assembly Sales Service Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. Johannesburg 013 P.O.Box Bertsham 013 Tel Fax Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box Chempet 744 Cape Town Tel Fax Telex dswanepoel@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel Fax dtait@sew.co.za Spain Assembly Sales Service Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 30 E Zamudio (Vizcaya) Tel Fax sew.spain@sew-eurodrive.es Sweden Assembly Sales Service Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S Jönköping Box 3100 S Jönköping Tel Fax info@sew-eurodrive.se Switzerland Assembly Sales Service Basel Alfred lmhof A.G. Jurastrasse 10 CH-414 Münchenstein bei Basel Tel Fax info@imhof-sew.ch Thailand Assembly Sales Service Chon Buri SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri 0000 Tel Fax sewthailand@sew-eurodrive.com Tunisia Sales Tunis T. M.S. Technic Marketing Service 7, rue Ibn EI Heithem Z.I. SMMT 014 Mégrine Erriadh Tel Fax tms@tms.com.tn Turkey Assembly Sales Service Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR Maltepe ISTANBUL Tel / /15 Fax sew@sew-eurodrive.com.tr Ukraine Sales Service Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 3-B, Office Dnepropetrovsk Tel Fax sew@sew-eurodrive.ua 11/

112 Address List USA Production Assembly Sales Service Assembly Sales Service Greenville San Francisco Philadelphia/PA Dayton Dallas SEW-EURODRIVE INC. 195 Old Spartanburg Highway P.O. Box 518 Lyman, S.C SEW-EURODRIVE INC San Antonio St. Hayward, California SEW-EURODRIVE INC. Pureland Ind. Complex 107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey SEW-EURODRIVE INC. 001 West Main Street Troy, Ohio SEW-EURODRIVE INC Platinum Way Dallas, Texas 7537 Additional addresses for service in the USA provided on request! Tel Fax Sales Fax Manuf Fax Ass Telex Tel Fax Tel Fax Tel Fax Tel Fax Venezuela Assembly Sales Service Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel Fax /006

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115 SEW-EURODRIVE Driving the world

116 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 303 D-7664 Bruchsal / Germany Phone Fax sew@sew-eurodrive.com