Data Sheet: Model 5200 Controller

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1 Hopkinton, A 0748 odel 5200 Series ontrollers 0/00bps thernet ommunications Programmable automation controller with integrated 0/00 -Bit thernet communications. wo asynchronous communications ports (wo RS-232 or ne RS ne RS-485) Up to 24 odular I/ bays n-board aster ncoder / Registration Inputs or Four 24V Sinking Digital Inputs Specifications General Value Supply voltage (,2) ption P = 0 ption P = Supply urrent Quiescent Fully-Loaded VD VD PU / XP 0 ma / 25 ma 270mA / 25 ma xternal +5VD power 5VD +/-0% 2 AD emperature perating Storage 0 to 50 o -25 to 85 o For 24.0 VD nominal systems. For 2.0 VD nominal systems. ontroller I/ apacities (controller capacities are not mutually inclusive) Number of I/ bays per rack Number of I/ bays per system I/ apacity per Rack Digital I/0 Analog Inputs Analog utputs otion Axis High Speed Inputs High Speed Inputs ncoder Inputs ype ermination Resistor ax. Frequency Registration Inputs / 24V DINs in. V IH ax. V IL ax. V IN ax. I IN Input resistance ommunications apacities thernet Speed edia ype onnector ype RS-232 ption = ption = 2 ax. Speed onnector ype ax. xd / RxD voltage Isolated Power Voltage At Nominal supply voltage (@ 24VD) No I/ modules installed, no ommunications No I/ modules installed, both RS232 and 00bit Link active Derived internal to the controller to be used to power analog I/ modules as well as external encoder circuits. Refer to the Recommended ounting rientation section for proper mounting instructions PU Rack + 3 xpansion Racks = 24 I/ bays PU / xpansion 48 / / / 48 6 / 0 4 / 0 5V Diff. 00 hm 6 Hz 0.73 * VS 0.6 * VS VS.2 mad 20k Ω ±0% Port 0/00 bps Base-X 8-Pin elco 500 VD 2 Ports Port 5K baud 4 / 6 Pin elco 500 VD ±0 VD 5VD +-0% 6 Servo and/or Stepper axis (nly PU Rack supports motion) See specifications and part numbers below for more information. RS-485 compliant he min threshold voltage at which the input will change from an FF state to an N state. he max threshold voltage at which the input will change from an N state to an FF state. he absolute max input voltage. he max current flowing into the input with +24VD applied to the input.. Input Resistance to the controller s supply voltage return (VS_RN). onforms to I standard Auto-Negotiating, Full or Half Duplex. See pinout below Port #2 will be configured for RS default See pinout below. he isolation voltage between any port to main PU. 5V +/-0% to power external communication devices; Port 2 nly : odel 5200 ontroller RS-485 ption = 2 ax. Speed onnector ype +V, -V, DIR voltage range Isolated Power Voltage Port 38,400 baud 6 Pin elco 500 VD 0-5 VD 5VD +-0% Page of 5 Port #2 nly; aster ode nly 9200 default See pinout below. he isolation voltage between any port to main PU. DIR utput: 0V = ransmit, 5V = Receive 5VD for external communication devices; Port 2 nly inimum Hardware Revision:, D inimum Firmware Revision: 5.0

2 : odel 5200 ontrollers odel 5200 Series ontrollers 0/00bps thernet ommunications onnector Identification NS H R N B B2 ption H = ption H = 2 & PWR S2 RG RG2 S S3 PHA PHB H R N B B PWR S2 DIN DIN2 S S3 DIN3 DIN4 25 South Street Hopkinton, A 0748 onnector Pinouts omm & omm2 RS232 / RS485 Pinouts Pin # ption = ption =2 (Port 2 nly) Not Populated RS232 xd RS485 V+ 3 ommon ommon 4 ommon ommon 5 RS232 RxD RS485 V- 6 Not Populated DIR thernet 0/00 Base- Pinouts Pin # Signal X0+ 2 x0-3 RX+ 4 N 8 5 N (6) 6 RX- 7 N (6) 8 N (6) Power and Input erminations (5) ption H = ption H = 2&3 B- +VS Input +VS Input B-2 (4) RG/DIN3 RG/DIN3 B-3 (4) +PHA/+N/+DIN PHA/N/DIN B-4 (4) +PHB/+N2/+DIN2 PHB/N2/DIN2 B-5 +5 VD utput +5 VD utput B2- VS Return VS Return B2-2 (4) RG2/DIN4 RG2/DIN4 B2-3 (4) -PHA/-N/-DIN VS Return B2-4 (4) -PHB/-N2/-DIN2 VS Return B2-5 VS Return VS Return LD Identification thernet # 0mB Status thernet #2 00mB Status PWR S/2/3 RG/2 & PHA/B N/2 & DIR&2 DIN/2/3/4 ff = No connection Green vs. Yellow = Half vs. Full Duplex Flashing = Activity ff = No connection Green vs. Yellow = Half vs. Full Duplex Flashing = Activity ff = Power Failure n = Normal peration All ff = Normal peration S Flashing = Software Fault S2 Solid =Hardware Fault S3 Flashing = DHP Negotiating ff = pen ircuit n = losed ircuit. When analog I/ modules are installed in a controller, it is recommended that the controller be powered via a dedicated linear power supply. 2. Power to each controller should by individually fused with a 32VD (maximum) rated 5.0 amp, fast-acting fuse. 3. For proper operation, use approved supplied xpansion ables NLY. 4. No onnection on xpansion Racks 5. All high speed inputs can operate as ncoders with Registration inputs, as ounters with Direction inputs, or as standard digital inputs. 6. Series R (75.0 hm resistor / 0.00uF capacitor) to chassis for optional ground terminations. inimum Hardware Revision:, D inimum Firmware Revision: 5.0 Page 2 of 5

3 Hopkinton, A 0748 odel 5200 Series ontrollers 0/00bps thernet ommunications echanical Specifications Dimensions 9.43" 8.93" 8.45".50".38" 3.00" 2.57".64".77".88" SHWN WIH FLUSH UNING BRAK ( ) Recommended ounting rientations VRIAL 5.77" 9.68" SHWN WIH RIGH-ANGL UNING BRAK ( ) VRALL HIGH = 6.0" RIGH-ANGL UNING BRAK VRIAL : odel 5200 ontrollers FLUSH UNING BRAK NS:. De-rate operating temperatures to 0 to 45 if mounted in any other orientation than described above 2. All mounting instruction and physical dimensions pertain to xpansion Racks as well. Page 3 of 5 inimum Hardware Revision:, D inimum Firmware Revision: 5.0

4 odel 5200 Series ontrollers 0/00bps thernet ommunications xpansion Rack onnections 25 South Street Hopkinton, A 0748 IN:.25" AX: 2.50" : odel 5200 ontroller 5200 PU RAK ABL PN#: WARNING: NLY US APPRVD XPANSIN ABLS. WARRANY IS VIDD IF AN UNAPPRVD, DAAGD, R DIFID XPANSIN ABL IS USD XPANSIN RAK Part Numbers: XXnnnn P H cc XXnnnn P H cc Rack ype Power High Speed Inputs (,2) ommunications emory ustom ode PU Rack B V 0 None wo RS B NVRA 5.5B NVRA B Flash 0-32V wo D.. Inputs (5V) (,2,3) 2 ne RS B NVRA wo S.. Inputs (24V) (,2,4) ne RS B Flash 2 wo S.. Inputs (5V) (,2,3) wo S.. Inputs (24V) (,2,4) 2 3.5B NVRA 9 B Flash 3 wo S.. Inputs (24V) (,2,3) wo S.. Inputs (24V) (,2,4) 3 7 B Flash xpansion Rack BX V 0 None 0 None 0 None V 00 NS () S.. Refers to single ended inputs, D.. refers to differential ended inputs. (2) All high speed inputs can operate as ncoders with Registration inputs, as ounters with Direction inputs, or as standard digital inputs. (3) Voltage ratings and input type refers to ncoder # and #2 / ounter rigger # and #2 / Digital Inputs #3 and #4 only. (4) Voltage ratings and input type refers to Registration # and #2 / ounter Direction # and #2 / Digital Inputs # and #2 only. (5) odel 52xx controllers ship with a default IP address of inimum Hardware Revision:, D inimum Firmware Revision: 5.0 Page 4 of 5

5 Hopkinton, A 0748 odel 5200 Series ontrollers 0/00bps thernet ommunications Applications / Users Guides : odel 5200 ontroller Doc. ID odel 5200 Remote Administration Guide odel 5200 ommunications Guide odel 5200 Script Language Guide odel 5200 Users Programming Guide odel 5200 Bootloader Installation Guide Quick Reference Register Guide odel 5200 Analog odules Application Guide AN-000A Quickstep User s Guide AN-00A Quickstep Programming Guide AN-050 Load Utility User s Guide Part Number -A -B - -D -20A -20B -22A -30A -30B D -3A -3B -3-3D -32A -32B -40A -50A Part Number I/ odules Digital Input odule (ight VD Sourcing Inputs) Digital Input odule (ight VD Sinking Inputs) Digital Input odule (ight +5 VD Sourcing Inputs) Digital Input odule (ight +5 VD Sinking Inputs) Digital utput odule (ight VD Sourcing utputs) Digital utput odule (ight +5 VD Sourcing utputs) Digital utput odule (ight VD Sinking utputs) itle Analog I/ ombo odule (wo ±0 VD Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo ±20 mvd Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo 4-20 mad Analog Inputs; wo ±0 VD Analog utputs) Analog I/ ombo odule (wo ±00 mvd / hermocouple; wo ±0 VD Analog utputs) Analog Input odule (Four ±0 VD Analog Inputs) Analog Input odule (Four ±20 mvd Analog Inputs) Analog Input odule (Four 4-20 mad Analog Inputs) Analog Input odule (Four ±00 mvd / hermocouple Analog Inputs) Analog utput odule (Six ±0 VD Analog utputs, Fully Isolated) Analog utput odule (ight ±0 VD Analog utputs) Dual Axis Servo odule (wo ±0 VD Analog Servo utputs; wo VD Sourcing Registration Inputs; wo +5 VD Diff-nded ncoder Inputs) Dual Axis Stepper odule (Four +5 VD Diff-nded Step/Direction utputs; ight VD Sourcing Inputs) iscellaneous Hardware Flush ounting Brackets Right-Angle ounting Brackets xpansion able (Note: ach expansion racks come with one expansion cable) he information in this document is subject to change without notice. Any software described in this document is provided under license agreement and may be used or copied only in accordance with the terms of the license agreement. he information, drawings, and illustrations contained herein are the property of ontrol echnology orporation. No part of this manual may be reproduced or distributed by any means, electronic or mechanical, for any purpose other than the purchaser s personal use, without the express written consent of ontrol echnology orporation. Page 5 of 5 inimum Hardware Revision:, D inimum Firmware Revision: 5.0

Data Sheet: Model 5200 Controller

Data Sheet: Model 5200 Controller Description Programmable automation controller with integrated 0/00 -Bit thernet communications. wo asynchronous communications ports (wo RS-232 or ne RS-232 + ne RS-485) Up to 24 odular I/ bays n-board

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