IS1 CPU & Power Modules

Transcription

1 Fieldbus connection Industrial Ethernet Modbus TCP with 100 MBit/s Redundant Ethernet connection is possible Explosion-protected, optical inherently safe fibre optic cable, Ex op is Integrated Ex i power supply for up to 8 I/O modules Configuration and diagnosis via Ethernet and DTM LCD display to indicate diagnosis data and determine IP addresses Live modules can be replaced in Zone 1 (hot swap) 06457E00 Zones Ex i interface X X X X Installation in X X X X General Information Manufacturer R. STAHL Schaltgeräte GmbH Am Bahnhof Waldenburg, Germany Telephone: Fax: Internet: Service&Support: support.instrumentation@stahl.de Further Information on the Module Further information on the module you will find in the automation catalogue ( / ) or on the internet at Symbols Safety Instructions The most important safety instructions are summarised in this section. They supplement the corresponding regulations which the personnel in charge must study. When working in hazardous areas, safety of the personnel and plant depends on complying with all relevant safety regulations. Assembly and maintenance staff working on installations therefore have particular responsibility. A precise knowledge of the applicable standards and regulations is required. Attention! This symbol marks notes whose non-observance will endanger your health or functioning of the device. Note This symbol marks important additional information, tips and recommendations. As the user, please note: the national safety, accident prevention, assembly and installation regulations (e.g. IEC/EN ) generally recognised technical rules safety instructions and information of this document, characteristic values of the type labels and instruction plates electrical data and special conditions for safe application specified in the EC prototype test certificate KEMA 08ATEX0155 X. They also apply accordingly to IECEx certification that any damage may render explosion protection null and void. that the CPU & power modules are also approved for use in hazardous areas of zones 1, 21 and 22 if they are fitted into a stainless steel enclosure which meets the requirements of a recognised type of protection according to IEC/EN (e.g. R. STAHL 8126). that for use in areas with dust explosion hazards it is necessary to ensure that there is no explosive dust-air mixture before opening the enclosure. that before operating in the inside of the enclosure it is necessary to ensure that no electrostatic discharge is going to occur. Therefore, before operating in the inside of the enclosure touch it in order to let possible electrostatic energy discharge. that all connections may be operated only with components approved by R. STAHL Schaltgeräte GmbH for the corresponding connection. that for installation into an enclosure permitted ambient temperatures of all installed enclosures must not be exceeded. Additionally to temperature rise in the enclosure through installed devices also consider the temperature rise due to external influences, for example due to solar radiation. that during operation in hazardous areas the DIN-rail of the BusRail must be connected to the equipotential bonding of the hazardous area! that the live pig tail of the socket in Zone 1 must not be connected or disconnected! that the pig tail of the socket must be fitted with a suitable bend protection and strain relief. that the free cable ends of the pig tail must be connected in a suitable certified terminal compartment. that the CPU & power module can be connected or removed during operation. The socket of removed modules has the type of protection IP30. that the CPU module, Power module and the socket are to be cleaned only with a damp cloth. Use the component in accordance with its designated use and for its intended purpose only (see chapter "Function/ Characteristics"). Incorrect and impermissible use or noncompliance with this document invalidates our warranty provision. No modifications or alterations to the components, impairing their explosion protection, are permitted. The components are to be fitted only if they are undamaged and clean. Operating Instructions for the IS1 system / S-BA en-27/05/2009 1

2 Function/Characteristics The CPU module (CPU) functions as a gateway between the internal bus of a IS1 field station and the explosion-protected (Ex op is) Ethernet Modbus TCP. The Power Module (PM) has a power supply unit for intrinsically safe power supply of the CPU module and up to 8 I/O modules incl. the connected field devices. The supply and communication of the I/O modules is carried out via the BusRail. The electronics is flameproof encapsulated and connected to the socket by means of plug connections Ex d and Ex i. Use of a special mechanism allows both the CPU module (intrinsically safe supply) and the Power module to be replaced during operation in Zone 1. Components Overview Socket 9492: (1) (2) (3) (4) (5) (6) (7) Power Module 9444 and CPU Module 9441: (9) (10) 9 Power Module LED PWR IN (green) PWR OUT (green) 11 CPU Module 12 LED LINK (green) RUN (green) ERR (red) 13 LC-bushing for fibre optic cable connection LC-bushing for fibre optic cable connection (13): B 11965E00 external power supply i.o./n.i.o. Power Module output i.o./n.i.o. (Description of the LED indications see LED Indications and Troubleshooting, page 13) Status Ethernet (11) (12) (13) Operation CPU i.o. Operation CPU, IOM n.i.o. (Description of the LED indications see LED Indications and Troubleshooting, page 13) (8) A 12331E00 1 Slot for the vertical BusRail connection (X6) 2 reserved 3 Slot for the CPU module 4 Slot for the Power module 5 Slot for the horizontal BusRail connection (X5) 6 Assembly bore holes (4x) 7 LCD-display with a key field 8 Connecting cable for the power supply 24 V DC LCD-display with a key field (7): 11964E00 Connection A TX B RX Connecting cable for the power supply (8): Wire designation Connection 1 Supply voltage + 24 V 2 Supply voltage GND CPU 0-0: IpAdr LCD Esc 12329E00 2 Operating Instructions for the IS1 system / S-BA en-27/05/2009

3 Engineering Assembly and Installation The national installation instructions (e.g. IEC/EN ) must be observed. Intrinsically-safe and non-intrinsically safe circuits must not be used in a common cable duct! Ensure that there is a distance of at least 50 mm between connection facilities of intrinsically-safe and non-intrinsically safe circuits! The module is intended for IS 1 field stations and can be installed in hazardous areas of Zone 1/Division 1, Zone 2/Division 2, Zone 21 or Zone 22. Operation of the module is permitted only in vertical position: assembly direction top The national installation instructions (e.g. IEC/EN ) must be observed. Intrinsically-safe and non-intrinsically safe circuits must not be used in a common cable duct! Ensure that there is a distance of at least 50 mm between connection facilities of intrinsically-safe and non-intrinsically safe circuits! Connect or disconnect the power supply (8) connecting cable only if it's de-energised! Socket Assembly Operation of the module is permitted only in the following assembly position: Socket - vertically, LCD display - bottom. The socket must be assembled on an even surface, for example on a mounting plate. Further installation conditions see chapter "Layout and Design" and "Technical Data" E00 For installation in hazardous areas the module must be installed into an enclosure that meets all the requirements of a recognised type of protection according to IEC/EN (e.g. R. STAHL Type 8126). All connections can be operated only with components approved by R. STAHL Schaltgeräte GmbH for the corresponding connection. Air circulation around the CPU and Power module must not be hindered by additional fitted components! The distance between the CPU & power module and enclosure must be minimum 20 mm! The socket and the DIN-rail of the BusRail should be screwed down directly to a mounting plate at least 2 mm thick without using any distance sleeves. The mounting plate must be fastened in such a way that allows maximum bending of 2 mm over the length of 500 mm during vibration stress. 62,5 62,5 51,5 32,5 M5 BusRail BusRail 102,5 102, E00 Fasten the socket with 4 screws M5 on the mounting plate (tightening torque: 2.6 Nm). Operating Instructions for the IS1 system / S-BA en-27/05/2009 3

4 Assembly/Replacement of Power Module and CPU Module Do not damage the fibre optic cable of the CPU Module! Replacement of live Power module and CPU module is also permitted in Zone 1 (hot swap). (9) (11) (12) (14) (8) BusRail Assembly For assembly in hazardous areas or operation with explosion-protected equipment the DIN-rail must be connected to the equipotential bonding of the explosion-protected area. The end of a BusRail segment must terminated by a BusRail-termination, BusRail extension of type 9494/A1-E0 or BusRail extension of type 9494/L1-V. The BusRail can be connected either to terminal X5 or to terminal X6. Parallel operation of the BusRail at terminals X5 and X6 is not possible. Connection of the BusRail can be carried out either directly or by means of a connecting cable (type 9494/ L1-V). For direct BusRail connection to the socket both BusRail 9494/S1-M4 (4 modules) and BusRail 9494/S1-B2 (2 modules) can be used. Further information on BusRail assembly see Operating Instructions of the BusRail. To assemble the BusRail directly: (16) (15) 12334E00 To assemble the Power module: Move the red slider (14) into position "1". Insert the Power module (9) vertically into the slot until it engages. Tighten the mounting screws of the module by means of a screwdriver (torx, size 3) (tightening torque: 2.6 Nm). To replace the Power module: Loosen the mounting screws of the module by means of a screwdriver (torx, size 3). Move the red slider (14) into position "2" and pull the Power module out of the socket up to the intermediate position. Move the red slider (14) into position "3" and pull the Power module vertically out of the socket. To assemble the CPU module: Insert the CPU Module (11) vertically into the slot of the socket. Tighten the mounting screws of the module by means of a screwdriver (torx, size 3) (tightening torque: 2.6 Nm). To replace the CPU module: Pull out the plug of the fibre optic cable at the bushing. Loosen the mounting screws of the module by means of a screwdriver (torx, size 3). Pull the CPU module vertically out of the socket. Insert the new CPU module vertically into the slot of the socket. Tighten the mounting screws of the module by means of a screwdriver (torx, size 3) (tightening torque: 2.6 Nm). Insert the plug of the fibre optic cable at the bushing. (16) (15) 12335E00 Slacken the terminal screw (15) of the terminal (X5 or X6) and remove the terminal cover (16). (17) (18) (19) (19) (20) 12336E00 Insert the DIN-rail (17) into the terminal (X5 or X6) and screw down to the mounting plate (tightening torque: 2.6 Nm). Place the BusRail part (18) into the DIN-rail and carefully push it to the terminal. 4 Operating Instructions for the IS1 system / S-BA en-27/05/2009

5 Clip the earthing clamp (19) onto the DIN-rail. Place the I/O-module at the first slot in order to control the position of the BusRail towards the socket. The BusRail has engaged correctly if the I/O module rests directly on the socket. If necessary, loosen the earthing clamps (19), adjust the BusRail position and clip the earthing clamps again onto the DIN-rail. Tighten the terminal screw (15) of the terminal (X5 or X6) (tightening torque 2 Nm). Assemble the BusRail termination (20) at the end of the BusRail part. BusRail Assembly via Connecting Cable (Type 9494/L1-V): (16) (15) Connection of the CPU & Power Module The national installation instructions (e.g. IEC/EN ) must be observed. Intrinsically-safe and non-intrinsically safe circuits must not be used in a common cable duct! Ensure that there is a distance of at least 50 mm between connection facilities of intrinsically-safe and non-intrinsically safe circuits! Connect or disconnect the power supply (8) connecting cable only if it's de-energised! Protective caps of the LC-connector and LC-bushing can be removed only directly before removing the plug in order to avoid soiling of the fibre endings! Connecting fibre optic cable: B (16) (15) 12335E00 Slacken the terminal screw (15) of the terminal (X5 or X6) and remove the terminal cover (16). (23) A 12331E00 Remove protective cover of the plug and bushing. Insert the plug of the fibre optic cable into the bushing so that it engages. Lay the fibre optic cables in such a way that minimum bending radii (< 30 mm static, < 60 mm dynamic) are reached and it is protected against tensile strain and abrasion. Power Supply Connection: In case of installation in Zone 1 / 2 connecting cable can be connected only to the Ex e terminals according to IEC/EN Observe connection instructions of the terminal manufacturer. Connect the connecting cable of the socket according to the following table: (22) (21) (24) (25) Wire designation Connection 1 Supply voltage + 24 V 2 Supply voltage GND Lay the connecting cable in such a way that it is protected against tensile strain and abrasion. (26) 12337E00 Insert the DIN-rail part (21) into the terminal (X5 or X6) and screw down to the mounting plate (tightening torque: 2.6 Nm). Place the termination beginning (22) of the connecting cable onto the DIN-rail and carefully push to the terminal. Tighten the terminal screw (23) (tightening torque: 2 Nm). Tighten the terminal screw (15) of the terminal (X5 or X6) (tightening torque: 2 Nm). Connect the termination end (25) of connecting cable to the BusRail (26). Tighten the terminal screw (24) (tightening torque: 2 Nm). Operating Instructions for the IS1 system / S-BA en-27/05/2009 5

6 Parameterisation and Commissioning Parameterisation and commissioning of the CPU is carried out using the IS1 DeviceDTM. The buttons in the socket can be used on the display - to indicate diagnosis data of the CPU module, - to define the communication address of the CPU module and - indicate data of the CPU Module and I/O-modules installed on the BusRail. Changes of the IP address and subnet mask can lead to communication loss via Ethernet. Changes of communication addresses have an immediate effect on system behaviour and can lead to system malfunction. Changes of communication addresses can be carried out only by qualified and authorised service personnel. Overview of Levels StartUp System Level Module Level Information/ Service Level IS1 Ethernet CPU R. STAHL, Germany CPU 0-0: IpAdr CPU 0-0: primary 9441/ CPU 0-0:Status QuitDataExch Oct :01:05 CPU 0-0: SubNet CPU 0-1: CPU 0-0:Protocol Modbus TCP Modbus TCP (00-28) CPU 0-0: Gateway slot 1: DOM 9475/ CPU 0-0:Revision FW 20-01, HW!A" CPU 0-0: MacAdr 001DF7:00:00:02 CPU 0-0:SNR CPU 0-0: Port S:50000 H: CPU 0-0:Address < >!escape" CPU 0-0: Service 5 CPU 0-0:SWITCH < >!enter"!dwn" CPU 0-0:SAVEDIAG < >!up" CPU 0-0:EXPERT < > SLOT 8: AOM 9465/ SLOT 8: AOM module OK/mode:0 CPU 0-0:PASSWORD # # # # Advanced Level CPU 0-0:Simulate < > CPU 0-0:Format < > 12341E00 6 Operating Instructions for the IS1 system / S-BA en-27/05/2009

7 StartUp After connecting the power supply the CPU & power module boots. After completing successfully the booting process LCD indication switches to the system level. LCD Indication Indication/Function IS1 Ethernet CPU R. STAHL, Germany Modbus TCP (00-28) Oct :01: E E E00 Name and manufacturer of the module Type of coupling, firmware version and version of the boot software Issue date of the firmware LCD indication with a key field: Keyboard assignment Button Designation Function ESC esc switches from current into the next higher menu level dwn switches within one menu level to different submenus decrements the entered numerical value up switches within one menu level to different submenus increments the entered numerical value enter switches from current to the next lower menu level switches to the subordinate submenu assumes modified parameters System Level Current communication addresses of the CPU & power module are indicated on the system level. Press the "up" or "down" button to switch between the following indications: LCD Indication CPU 0-0: IpAdr CPU 0-0: SubNet CPU 0-0: Gateway CPU 0-0: MacAdr 001DF7:00:00:02 CPU 0-0: Port S:50000 H:50001 CPU 0-0: Service E E E E E E00 Indication/Function IP address Subnet mask Default Gateway MAC address Port numbers for ServiceBus and HART socket. ServiceBus address Module Level The modules on the BusRail are displayed on the module level. The socket has the slot address 0, the I/O modules start from the slot number 1. All plugged-in modules are identified regardless of whether they are configured or not. LCD Indication CPU 0-0: active 9441/ CPU 0-1: CPU 0-0: Socket slot 1: DOM 9475/ slot 2: --- < no module > 12303E E E E00 Indication/Function Indication of the available CPU type and its status ("primary", "backup" or "nobackup") Switching to Information/Service level of the selected module. only for redundant CPU modules Switching to Information/Service level of the socket. Indication of available I/O module type in slot 1 of the BusRail Switching to Information/Service level of the selected module. no I/O module in slot 2 of the BusRail available Information/Service Level Detailed information on the module can be displayed on the Information/Service level, communication addresses of the CPU & power module can be changed on this level as well (see "Indication of module-specific data"). Advanced level Changes on Advanced level effect functional capability of the CPU&Power module! Changes on the Advanced level can be carried out only by qualified and authorised service personnel. The Advanced level is password-protected. Operating Instructions for the IS1 system / S-BA en-27/05/2009 7

8 Changing Communication Addresses of the CPU & Power Module Changes of the IP address, subnet mask and Default gateway can lead to communication loss via Ethernet. Changes of communication addresses have an immediate effect on system behaviour and can lead to system malfunction. Changes of communication addresses can be carried out only by qualified and authorised service personnel. Changed communication addresses are active immediately after they have been modified. They are saved in the non-volatile memory and are also available after reset or recommissioning. The submenu for address settings can be accessed if the Ethernet CPU is not in the Data exchange mode. If the CPU switches to Data exchange mode while the submenu is opened, the submenu will be closed. The following indication appears: CPU 0-0: < exit submenu > Changing the IP Address Press "enter" twice to switch from the System level to the Information/Service level. CPU 0-0:Status DataExch 12309E00 Press "up" or "dwn" until the following indication appears: Press "enter". The following indication appears: The first address block is marked E E00 IpAdr change E00 Press "up" or "dwn" until the required value has been selected. Modification of the first address block has been saved. The second address block is marked E00 Change of the address can be cancelled anytime by pressing "esc". The following indication appears: discard changes? no yes 12308E00 Press "enter" to switch the indication back to the Main menu of the Information/Service level. CPU 0-0:Address IpAdr Holding the button pressed leads to rapid change of the value (continuously). IpAdr change E00 Change the second, third and fourth address block similarly to the first one. accept changes? no yes 12313E00 Press "enter" to confirm change of the address or "esc" to cancel this change of the address. The indication switches back to the Main menu of the Information/Service level. Changing the subnet mask Press "enter" twice to switch from the System level to the Information/Service level. CPU 0-0:Status DataExch 12309E00 Press "up" or "dwn" until the following indication appears: CPU 0-0:Address 12310E00 IpAdr E00 Press "up" or "dwn" until the following indication appears: SubNet The first address block is marked. Press "up" or "dwn" until the required value has been selected. Possible values: 12314E : : 12315E00 Modification of the first address block has been saved. The second address block is marked. Change the second, third and fourth address block similarly to the first one. accept changes? no yes Press "enter" to confirm change. The indication switches back to the Main menu of the Information/Service level E00 8 Operating Instructions for the IS1 system / S-BA en-27/05/2009

9 Changing Default gateway Setup of the default gateway is required to enable access to the CPU from another Ethernet networks. Without Default gateway the CPU responses only to telegrams from its internal network addresses defined by the IP-address and the subnet mask. The Default gateway must be in the same network as the CPU. On delivery no Default gateway is defined. Before defining the Default gateway initial value and the subnet mask are determined on the basis of the IP-address. This initial value must be adjusted to the Default gateway of the system. Press "enter" twice to switch from the System level to the Information/Service level. CPU 0-0:Status DataExch 12309E00 Press "up" or "dwn" until the following indication appears: CPU 0-0:Address 12310E00 IpAdr E00 Press "up" or "dwn" until the following indication appears: Gateway no gateway Gateway The first address block is marked. Gateway change Press "up" or "dwn" until the required value has been selected. Modification of the first address block has been saved. The second address block is marked E E E00 Holding the button pressed leads to rapid change of the value (continuously). Gateway change E00 Change the second, third and fourth address block similarly to the first one. accept changes? no yes 12313E00 Press "enter" to confirm change of the address or "esc" to cancel this change of the address. The indication switches back to the Main menu of the Information/Service level. Define the port for acyclic HART communication Changes of the port settings may affect functional capability of the socket! Changes of the port settings can be carried out only by qualified and authorised service personnel. Before changing the port settings ensure that the required port is not used by another applications of the system. The port settings must correspond to the settings in the DTM. The ports can be set in the range from 0 to Press "enter" twice to switch from the System level to the Information/Service level. CPU 0-0:Status DataExch 12309E00 Press "up" or "dwn" until the following indication appears: CPU 0-0:Address 12310E00 IpAdr E00 Press "up" or "dwn" until the following indication appears: Pt HART Pt HART change Press "up" or "dwn" until the required value has been selected E E00 Holding the button pressed leads to rapid change of the value (continuously). accept changes? no yes 12313E00 Press "enter" to confirm change of the port or "esc" to cancel this change of the port. The indication switches back to the Main menu of the Information/Service level. Operating Instructions for the IS1 system / S-BA en-27/05/2009 9

10 Display of Information of CPU Socket and Switch Press enter to switch from the System Level to the Module Level. CPU 0-0:Status DataExch 12309E00 Select the desired module by pressing the button up or dwn. Press enter. The indication switches to the Information/Service Level. LCD-indication CPU 0-0:Status DataExch CPU 0-0:Protocol Modbus TCP CPU 0-0:Revision (00-28) A CPU 0-0:SNo CPU 0-0: 12309E E E E E E E E E00 Function/display * Status information of the CPU Module: Status information on the LCD-indication Hardware Error DataExch Socket CPU 0-0:Address CPU 0-0:Switch < > CPU 0-0:saveDiag CPU 0-0:Expert NoDataExch Config Error QuitDataExch DataExchConfigAs Status of the CPU Module (For possible status information see Table Status Information of the CPU Module )* Connection Type Firmeware revision, version of the boot program and hardware revision of the CPU Module Serial number of the CPU Module Switching to Information/Service Level of the socket. The following indications are displayed: Type, hardware revision and serial number of the socket Changing of communication addresses (see Changing Communication Addresses of the CPU & Power Module ) Reading individual registers of the switch component of the CPU module (see Display diagnostic data of the Ethernet ) Manual backup of the diagnostic data to the flash memory of the CPU module ( Manual backup of diagnostic data ) Switching to expert level (see Expert level ) Meaning Hardware fault detected The CPU is in Data Exchange, Configuration via DTM CPU is not in Data Exchange CPU configuration error Leaving Data Exchange CPU is in Data Exchange, Configuration via automation system Display of Information on Output/Input Modules Press enter in order to switch from the system level to the module level. The following indication is displayed: CPU 0-0:Address Select the desired module by pressing the button up or dwn. Press enter. The display switches to Information/Service level. Output/Input Modules in general: The following indications are designed identically for all Output/Input Modules. LCD-indication slot 2: AOM module OK/mode:0 slot 1: AOM FW 02-04, HW E slot 3: AOM SNo: E E E00 ** possible module statuses: Status information on the LCDindication IOM no response hardware failure conf unequal mod HW disable outp. prim. Rail fail red. Rail fail module OK/mode: x Function/display Indication of the slot, module type and module status**. Indication of firmware and hardware revision Meaning Indication of serial number. Communication with the module is not possible. The module is defective, not plugged in or the BusRail connection cable / both BusRails are defective. The module reports a hardware fault. Configuration fault or a false module is plugged-in The outputs are disconnected by means of an external switch (Outputs Off) (only with DOM 9475/2) no communication over the primary BusRail data bus no communication over the redundant BusRail data bus Module is OK. No module faults. Signal faults are still possible. In addition the configured working mode (mode:x) is displayed. Prior In case of multiple faults only the fault with the highest priority is displayed. After eliminating this fault the next fault with the next highest priority is displayed Operating Instructions for the IS1 system / S-BA en-27/05/2009

11 Digital Output Modules: In addition to general indications there are also following indications for the Digital Output Module: LCD-indication slot 1: DOM slot 1: DOM safety position 12271E E00 Digital Input Modules: Function/display IO data. The value for channel 0 is given on the left, for channel 7 - on the right. Without output data safety status of the outputs is indicated. IO faults slot 1: DOM : Open Circuit 12273E00 : Short circuit IO data and faults E00 In addition to general indications there are also following indications for the Digital Input Module: LCD-indication slot 2: DIM E00 Function/display IO data. The value for channel 0 is given on the left, for channel 15 - on the right. IO faults slot 1: DOM : Open Circuit 12273E00 : Short circuit IO data and faults s 3/14: 0 Counter: reset s 3/15: 100 Counter: start 12278E E E00 Indication of the counter / frequency values and control bit "start" and "reset" for channel 14. Indication of the counter / frequency values and control bit "start" and "reset" for channel 15. Analog Output Module / Analog Input Modules: The menu for the Analog Output Modules and the Analog Input Modules is identical. For the modules AOMH 9461, AOMH 9466 and TIM R 9480 there are additional menu items (see "Analog Modules with HART" and "Temperature Input Modules"). LCD-indication slot 3: AOM s s 12281E00 Analog Modules with HART: Function/display IO data. The value for channel 0 is given on the left, for channel 7 on the right. For outputs that have not received any valid IO data yet the safety position "s" is displayed. slot 3: AOM IO faults : Open Circuit 12282E00 : Short circuit s s IO data and faults slot 3: AOM single I/O slot 3: AOM I/O 0: safety pos 12283E E E00 Indication of the IO data for individual channels. To activate the submenu press enter. Indication of the IO faults or IO data. If there is no IO value available, the safety position is displayed. Switching between channels by pressing enter. For HART modules 9461 and 9466 indication of HART PV is possible. The submenu appears only if the Analog Modules are configured for HART PV transmission. Only configured HART PVs are displayed. LCD-indication slot 4: AIM HART PV slot 4: AIM PV 1: slot 4: AIM PV 3: #.### 12286E E E00 Function/display the menu for HART PV indication. To activate the submenus press enter. Indication of the configured PV. Operating mode 1 = 4 PV, Operating mode 2 = 8 PV. Changing the PV by pressing enter. Indication of not a number Operating Instructions for the IS1 system / S-BA en-27/05/

12 Displaying diagnostic data of the Ethernet Switch Press enter twice to switch from the System Level to the Information/Service Level. CPU 0-0:Status DataExch Press up or dwn until the following indication appears: CPU 0-0:Switch Press enter. MIB Cntr Port 4 Press up or dwn button, to select port. MIB Cntr Port 5 Reg 0B-> Press up or dwn button, to switch between different registers. Press esc, to leave submenue. For diagnosis, the following MIB counter registers can be displayed for port 5 (Ethernet CPU) and port 4 (LWL host connection): 0x0B RxBroadcast Rx good broadcast packets (not included: errored broadcast packets or valid multicast packets) 0x0C RxMulticast Rx good multicast packets (not included: MAC control frames, errored multicast packets or valid broadcast packets) 0x0D RxUnicast Rx good unicast packets 0x12 Rx512to1023Octets Total Rx packets (bad packets included) having a length of 512 to 1023 octets 0x18 TxBroadcastPkts Tx good broadcast packets (not included: errored broadcast packets or valid multicast packets) 0x19 TxMulticastPkts Tx good multicast packets (not included: errored multicast or valid broadcast packets) 0x1A TxUnicastPkts Tx good unicast packets Manual backup of diagnostic data Press enter twice to switch from the System Level to the Information/Service Level. CPU 0-0:Status DataExch 12309E00 Press up or dwn until the following indication appears: Press enter to perform a manual data backup. Press esc button, to leave submenue. Maintenance and Servicing The module is maintenance-free. Observe the function according to designated use. Adhere to the directives according to IEC/EN E E00 Repair For repair send the module to the responsible sales organisation (address see ). Repair is to be performed only by the manufacturer. Transport and Storage Transport and storage are permitted only in the original packaging. Disposal The diagnostic data is held in the RAM during operation. Every 24 hours and in case of serious errors, the diagnostic data is backed up from the RAM to a flash memory. Backed-up diagnostic data is also available after reset or restart. If a CPU module is to be disconnected from the mains, without resulting in data loss, it must be backed up manually. CPU 0-0:saveDiag CPU 0-0:saveDiag saving... Before operating in the inside of the enclosure ensure that no electrostatic discharge is going to occur. Therefore, before operating in the inside of the enclosure touch the enclosure in order to let possible electrostatic energy discharge. Observe the national standards for refuse disposal. 12 Operating Instructions for the IS1 system / S-BA en-27/05/2009

13 LED Indications and Troubleshooting Power Module LED green "PWR IN" LED green "PWR OUT" On On Input and output voltage values are correct. Module is okay On Off Input voltage is correct Output voltage is not correct Module Status Source of fault Possible troubleshooting solution none -- Power module is defective. Off Off Off No supply voltage at the Power module available or defective Power module. CPU Module The LED "LINK" indicates the Link status of the Ethernet connection. The LEDs "RUN" and "ERR" indicate the operating statuses of the CPU module. The LED "LINK" is independent from the LEDs "RUN" and "ERR". The module to the manufacturer for check/ repair Check the power supply of the Power module. Check the Power module. Replace the Power module. LED green "LINK" Status Description On Link available The LED "Link" indicates whether there is a connection between the CPU and the next Ethernet node (switch, router,...). No statement can be made whether the connection to the AS is functioning. Blinks Link available Data exchange via Ethernet is present The LED "Link" indicates the telegrams being received and sent. Conclusions on, whether the CPU receives valid telegrams at its IP address are not possible. Off no link available No supply voltage at the CPU module is available or failure to establish connection to the next Ethernet participant. LED green "RUN" LED red "ERR" Module Status Description Blinks Blinks The CPU module boots. The firmware starts. The blinking stops after the booting procedure. If the LEDs are blinking constantly, there may be problems in the initialisation file or there is no firmware file available. Blinks Off no DataExchange The firmware has been started but there are no configuration data available yet. In order to start the CPU configuration has to be downloaded via the DTM. Blinks alternately DataExchange with AS is quit There are valid configuration data available. The CPU can switch to DataExchange with AS. On Off DataExchange with AS The CPU is in DataExchange with AS. There are no summary alarms of the module available. However, signal alarms may be available. They are indicated on the module resp. in the LCD indication. On Blinks DataExchange with AS The CPU is in DataExchange with AS. There is a summary alarm of the module. Configuration is not correct or a false module is connected. Blinks On Configuration or parameter fault Configuration fault can be eliminated only by download. Off On Hardware fault CPU The CPU module is defective and must be replaced. Off Off Off No supply voltage at the CPU module or defective CPU module. Note Contact the responsible sales subsidiary or our service department (support.instrumentation@stahl.de) if the fault cannot be eliminated using available troubleshooting options. Operating Instructions for the IS1 system / S-BA en-27/05/

14 Technical Data Certificates ATEX KEMA 08ATEX0155 X IECEx IECEx KEM X Explosion protection Gas explosion protection ATEX CPU Module: E II 2 (1) G Ex d [ia] [op is T6] IIC T4 Power Module and Socket: E II 2 (1) G Ex de [ia] IIC T4 IECEx CPU Module: Ex db [ia] [op isa T6] IIC T4 Power Module and Socket: Ex db eb [ia] IIC T4 Dust explosion protection ATEX CPU Module: E II (1) D [Ex iad] Power Module and Socket: E II (1) D [Ex iad] IECEx CPU Module: [Ex ia IIIC] Power Module and Socket: [Ex ia IIIC] Safety Data Connection of the BusRail intrinsically safe supply and address / data transmission of the I/O modules Connection to the fibre Ex op is according to IEC optic cable Max. radiation power ( 15 mw Isolation voltage U m ( 253 V AC Other Information see certificates Ethernet Interface Interface Fibre optic cable, 100BASE-FX, Ex op is Communication protocol Modbus TCP Transfer rate max. 100 MBit/s Max. line length 2000 m Indication and operating interface Ethernet status LED green "LINK" CPU operation, PM LED green "RUN" CPU fault, PM, I/O LED red "ERR" Power supply PM LED green "PWR IN" Outputs PM LED green "PWR OUT" LCD indication 2 x 16 pixel Settings IP address Indications IP-address, alarm signals / faults, data (type, revision etc.) for the levels field station, modules and signals, input and output values Diagnoses CPU & Power Module Hardware fault Configuration fault I/O Modules Internal primary bus faults Internal redundant bus faults No response Configuration does not correspond to the module Hardware fault Further I/O modules fault see Datasheets of the I/O modules indications Power supply of the I/O modules via the BusRail Voltage range 22.5 V V DC Maximum current 2 A Maximum number 8 of the I/O modules Redundant supply yes (decoupled with diodes) of the I/O modules Undervoltage monitoring yes Power supply Nominal voltage 24 V DC Max. nominal current approx. 3 A consumption Voltage range 20 V V DC Residual ripple < 3,6 V SS Reverse polarity yes protection Defined behaviour at yes undervoltage 14 Operating Instructions for the IS1 system / S-BA en-27/05/2009

15 Technical Data Construction design Module enclosure Polyamide 6GF Fire protection class V2 (UL 94) Type of Protection IP30 (IEC 60529) Connection Ethernet Fibre optic cable, 100BASE-FX; Multimode 62.5/125, LC-connector Power supply Pig tail, length 5 m Galvanic isolation between power supply 1500 V AC and system components Installation conditions Assembly type on the mounting plate Installation position Vertical Enclosure Sheet steel or stainless steel Ambient conditions Ambient temperature - 20 C C Storage temperature - 40 C C Maximum relative 95 % (no condensation) humidity Sinusoidal vibration 1 g in frequency range Hz (IEC EN ) Semi-sinusoidal shock 15 g (3 shocks per axis and direction) (IEC EN ) Electromagnetic Tested to the following standards and regulations: compatibility EN (1998) IEC , NAMUR NE 21 Dimensional Drawings (All Dimensions in mm) - Subject to Alterations Ethernet CPU Module & Power Module series 9441 and 9444 with a socket series E00 Operating Instructions for the IS1 system / S-BA en-27/05/

16 Accessories and Spare Parts Designation Version Order number Weight kg Media Converter Single port fibre switch of 10/100 Base-Tx (4 x RJ45 ports) to 100 Base-Fx Ex op is (1 x fibre optic cable port MTRJ) 4 ports fibre switch of 100 Base-Fx Ex op is (4 x fibre optic cable ports MTRJ) to 100 Base-Tx (4 x RJ45 ports) Operating Instructions for the IS1 system / S-BA en-27/05/2009

17 EC Type Examination Certificate Operating Instructions for the IS1 system / S-BA en-27/05/

18 18 Operating Instructions for the IS1 system / S-BA en-27/05/2009

19 Operating Instructions for the IS1 system / S-BA en-27/05/

20 20 Operating Instructions for the IS1 system / S-BA en-27/05/2009

21 IECEx Certification of Conformity Operating Instructions for the IS1 system / S-BA en-27/05/

22 22 Operating Instructions for the IS1 system / S-BA en-27/05/2009

23 Operating Instructions for the IS1 system / S-BA en-27/05/

24 EC Declaration of Conformity 24 Operating Instructions for the IS1 system / S-BA de/en-27/05/2009