T02 - Increasing Software Development Efficiency Using the Integrated Architecture Tools

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Capozella Joe Novak Rev 5058-CO900C Copyright

8 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 8 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

10 Integrated Architecture Videos Machine Design Using Solidworks Benefits of Using SolidWorks with Motion Analyzer Faceplate/Add-On Instruction Sets Code Reuse Programming Languages Multi-Disciplined Control New Descriptive Logix Tags Life of a Tag User Defined Structures Value of One Integrated Motion Kinetix Time Study Copyright 2010 Rockwell Automation, Inc. All rights reserved. Copyright 2012 Rockwell Automation, Inc. All rights reserved. 10

11 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 11 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

S5 to RSLogix5000 Conversion Guide Publication Number =

S7 to RSLogix5000 Conversion Guide Publication Number =

MELSOFT to RSLogix5000 Conversion Guide Assists conversion of Mitsubishi to Logix

42 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Performance and Capacity Resources: Guidelines for CompactLogix Systems More in-depth than Pop Config drawings Designed to answer about 60% to 90% of compact system questions

44 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 44 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

53 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 53 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

54 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 54 Survey How many of you have been asked to save on control system development hours? Who of you have standardized or been asked to standardize control or HMI code. Who has heard of the IA Accelerator Toolkits?

55 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Copyri 55 System Development Challenges Hardware Selection System Layout and Wiring Logic Programming HMI Application Creation Finding device selection info from many sources Identifying compatible accessories Gathering dimensional and wiring Info Drawing specific devices Creating a power/control/communication templates that work with a variety of devices Controlling and retrieving status and diagnostic data from a variety of devices with different parameters and tags. Standardizing machine, application, and device logic so that is easily understood and reused with a variety of applications and devices. Accessing and displaying status and diagnostic data in a common way from a variety of applications and devices. Creating standardized control, status, and diagnostic displays for ease of use of operators and maintenance personnel. Routine Tasks That Can Consume Many Development Hours

56 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 56 Accelerator Toolkits The Accelerators Toolkits are designed to assist you in these routine tasks to help get you up and running faster and more efficiently by: Assisting with product selection Jumpstarting your CAD documentation Providing sample machine and application code Using these toolkits will result in significantly reduced development time. Sample Code Device Drawings and Configuration Your Machine

57 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 57 Toolkits include Pre-configured Files to build your application Wiring and Panel Layout Drawings Bill of Material Files Machine, Application, and Device Program Modules Status and Diagnostic HMI Faceplates Allows you to concentrate on the intellectual property that produces compelling and differentiating machine features.

one product family module per tool type.

58 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Key Feature of the Accelerators - Modularity Each tool type uses modules, usually including at least one product family module per tool type. Each module is built around a device, an application, or a function. Bill Of Material Controller Logic

59 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Key Feature of the Accelerators - Modularity Modularity lets you decide which components to incorporate into your machine, providing greater flexibility and a custom fit.

Building an Application with the DMAT 1.

Bill Of Material modules are combined to meet the specific application requirements 3.

Appropriate, preconfigured Machine, Application and Drive Modules are imported and quickly build functional foundation RSLogix 5000

application examples which can be built upon if needed Device modules provide all the black-box interaction with each particular product

61 Building an Application with the DMAT 1. Step-by-step Instructions in the DMAT Quick Start Manual guide designers as they build their applications. 2. Bill Of Material modules are combined to meet the specific application requirements 3. Sample DMAT schematics are leveraged to produce the application specific wiring and layout diagram set 4. Appropriate, preconfigured Machine, Application and Drive Modules are imported and quickly build functional foundation RSLogix 5000 application code Machine Modules provide a flexible state machine which can be altered as desired Application Modules provide application examples which can be built upon if needed Device modules provide all the black-box interaction with each particular product type o Drive control, status, etc. o Handles device communications requirements 5. Appropriate, pre-existing FactoryTalk View HMI screens are imported to build a monitoring and control interface. 6. Designer is now ready to customize these initial examples for their specific application! Copyright 2012 Rockwell Automation, Inc. All rights reserved. 61

62 62 Copyright 2012 Rockwell Automation, Inc. All rights reserved. CNC Machining Accelerator Toolkit The CNC Machining Accelerator Toolkit is designed to simplify the integration between Rockwell Automation s Logix Control, Motion, and Safety Platforms and Fanuc CNC systems.

Fanuc 30i Series Device Module & AOI Fits into DMAT Logic 63

65 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Safety Accelerator Toolkit Risk Assessment and System Design Guide Providing an understanding to Risk Assessment Process for a Systematic Approach to Safety System Design

66 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Safety Accelerator Toolkit Risk Assessment and System Design Guide Using a Robot Cell Example to help explain the Risk Assessment Process and illustrate a Safety System Specification

Safety Accelerator Toolkit Guard I/O Status and Diagnostic

Copyright 2012 Rockwell Automation, Inc. All rights reserved. Energy Management Accelerator Toolkit Modeled after the other RA Integrated Architecture Accelerator Toolkits.

70 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Energy Management Accelerator Toolkit Modeled after the other RA Integrated Architecture Accelerator Toolkits. Containing: System Design and Configuration Tools Hardware Selection Tools CAD Layout and Wiring Drawings Simplified Device Configuration Preconfigured Logic Preconfigured Faceplates System Operation Guide Step by Step Quick Start Guide Time of Day Control Demand Control

Energy Management Accelerator Toolkit Device Layout Drawings

72 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Energy Management Accelerator Toolkit Energy Data Collector Configuration Powermonitor Configuration Steps CompactLogix Energy Input Configuration and Preconfigured Energy AOIs

your application will be controlled by the Time of Day controller (maximum of 16 loads) Number each load from 1 to 16

74 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Cop 74 Energy Management Accelerator Toolkit TOD Control Using Logix Controllers Time of Day Control Determine which loads in your application will be controlled by the Time of Day controller (maximum of 16 loads) Number each load from 1 to 16 Documentation Control Hardware Selection and Wiring Control Panel Layout and Wiring Logix Integration HMI Integration System Commissioning Typical Applications Lighting BAC Production Shift Control

Energy Management Accelerator Toolkit Demand Control Using Logix Controllers Demand Control Manage Electric Demand to avoid demand penalties from your utility

Set priority for load (16 highest/1 lowest) Load Configuration with Priority, Rated kw, Load description, Normal/Override Control, On Delay/Off Delay /Max Off

75 Energy Management Accelerator Toolkit Demand Control Using Logix Controllers Demand Control Manage Electric Demand to avoid demand penalties from your utility bill Up to 16 loads to configure for Demand Control. Set priority for load (16 highest/1 lowest) Load Configuration with Priority, Rated kw, Load description, Normal/Override Control, On Delay/Off Delay /Max Off Time Documentation Control Hardware Selection and Wiring Control Panel Layout and Wiring Logix Integration HMI Integration System Commissioning Copyright 2011 Rockwell Automation, Inc. All rights reserved. Copyright 2012 Rockwell Automation, Inc. All rights reserved. 75

Material Files Wiring Diagrams and Panel Layout

77 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 77 Connected Component Accelerator Toolkit For Micro800 and Component Applications Bill of Material Files Wiring Diagrams and Panel Layout Drawings Quick Start Programming for control and configuration HMI Screens for status and diagnostics

78 Accelerator Toolkit Pub Numbers You may find these on the iatools site Ordering Information Drives and Motion Accelerator Toolkit Safety Accelerator Toolkit Water/Wastewater Accelerator Toolkit Energy Management Accelerator Toolkit On Machine Accelerator Toolkit CNC Machining Accelerator Toolkit Connected Component Accelerator Toolkit IASIMP-SP017 SAFETY-CL002 IASIMP-SP012 IASIMP-SP014 IASIMP-SP015 IASIMP-SP018 CC-QR002 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 78

79 Copyright 2012 Rockwell Automation, Inc. All rights reserved Axis Machine Example 200+ Standard Development Hours Bill of Material 65 catalog numbers 18 Product lines 4 hours Wiring and Panel Layout Drawings 15 Wiring and 7 Layout Drawings 80 hours Program Logic 425 Rungs 6 Device Configurations Tags **Does Not Include Specific Application Logic** 40 hours Status and Diagnostic HMI Faceplates 7 Complex Displays, 300+ alarm msgs 80 hours

80 4 Axis Machine Example 5 Development Hours Using

80 Copyright 2012 Rockwell Automation, Inc. All rights reserved Axis Machine Example 5 Development Hours Using Toolkit Bill of Material 65 catalog numbers 18 Product lines.45 hours Wiring and Panel Layout Drawings 15 Wiring and 7 Layout Drawings.25 hours Program Logic 425 Rungs 6 Device Configurations Tags 2 hours Status and Diagnostic HMI Faceplates 7 Displays, 300+ alarm msgs 2 hours A Savings of 195 Development Hours

81 Creating 4 Axis Machine using the New Drives and Motion Toolkit Wizard 5 Hours to Only 5 minutes 81 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Automates the selection and configuration of all the development files

83 83 Copyright 2012 Rockwell Automation, Inc. All rights reserved. New DMAT Wizard 6 Easy Steps 1. Open the Wizard from the DMAT menus 2. Name and Quantify Project / Machine 3. Name and Quantify Applications

84 84 Copyright 2012 Rockwell Automation, Inc. All rights reserved. New DMAT Wizard 6 Easy Steps 1. Open the Wizard from the DMAT menus 2. Name and Quantify Project / Machine 3. Name and Quantify Applications 4. Configure Machine

85 85 Copyright 2012 Rockwell Automation, Inc. All rights reserved. New DMAT Wizard 6 Easy Steps 1. Open the Wizard from the DMAT menus 2. Name and Quantify Project / Machine 3. Name and Quantify Applications 4. Configure Machine 5. Configure Drives

86 86 Copyright 2012 Rockwell Automation, Inc. All rights reserved. New DMAT Wizard 6 Easy Steps 1. Open the Wizard from the DMAT menus 2. Name and Quantify Project / Machine 3. Name and Quantify Applications 4. Configure Machine 5. Configure Drives 6. Generate Outputs

Copyright Copyright 2010 2012 Rockwell Rockwell Automation, Automation, Inc.

91 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 91 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

Integrated Architecture Bookshelf Copyright 2009 Rockwell Automation, Inc.

Integrated Architecture Bookshelf Copyright 2012

99 Copyright 2012 Rockwell Automation, Inc. All rights reserved. 99 Tools to help... Learn about Rockwell Products Selecting Hardware Mid-Range Designing & Tools Programming the System Start-Up Maintenance

101 Copyright 2012 Rockwell Automation, Inc. All rights reserved. System Ferret Presently a stand-alone software tool Requires RSLinx Classic (Lite is sufficient) and.net 2.0 to be installed Acts as a hardware inventory tool Run the ferret it finds all devices connected on CIP networks Interrogates each device and reports information such as catalog number, serial number, revision, CIP patch, etc. Logs all this information to an.xml file

110 Copyright 2012 Rockwell Automation, Inc. All rights reserved. Faceplate/AOI Sets Faceplate Files Provided Step by Step Configuration Instructions PowerFlex AOI xml file Sample Code to aid with Logix application integration Faceplate.gfx file Faceplate parameter file In Addition Preconfigured Goto display buttons & images

112 Thank you for participating! ab.com/go/iatools Please remember to tidy up your work area for the next session. We want your feedback! Please complete the session survey! Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C Copyright 2012 Rockwell Automation, 112 Inc. All rights reserved.

DESIGN These Tools & Documents Help You Design Your EtherNet/IP System

RUN FORCE RUN REM I/O RS232 PROG RUN TASK DESIGN These Tools & Documents Help You Design Your System General Resources Integrated Architecture Builder rockwellautomation.com/en/e-tools Book of Knowledge