Flexible Manufacturing Systems (FMS) ( )

Transcription

1 Flexible Manufacturing Systems (FMS) ( ) LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 11/2018

2 Table of Contents General Description 2 Topic Coverage 2 Features & Benefits 2 List of Available Training Systems 3 Optional Equipment 3 Optional Manual(s) 3 Available Training Systems 4 Equipment Description 7 Optional Equipment Description 26 General Description The Flexible Manufacturing Systems (FMS) simulate the operation of a production line to allow students to familiarize themselves with manufacturing applications commonly encountered in modern facilities and to experience realistic industry situations. Equipped with real-world industrial components, the FMS enables students to strengthen their understanding of a number of related technologies, including artificial vision, power electronics, automatic storage and retrieval, sensors, and wiring. All system operations are controlled using one or more PLCs with networking capabilities. Topic Coverage Introduction to Manufacturing Human-Machine Interface Machine Vision Servo Control FMS Production Line Automatic Storage and Retrieval System Features & Benefits Simulation of the operation of a production line in a classroom laboratory Modular construction Latest manufacturing technology equipment PLC-controlled operations Banana jacks and terminal blocks available on each module High-performance flat belt conveyor Pneumatic-activated box feeder Part feeder control via the DeviceNet network Fault-insertion capabilities in all instructional modules Pneumatic-activated sorting device Emergency Switch Station DeviceNet AC Drive Allen-Bradley CompactLogix L43 PLC PLC compatible with DF1 Full-Duplex Serial (RS-232-C), EtherNet/IP, and DeviceNet networking Relay ladder, structured text, sequential function chart, and function block diagram programming Sensors mounted on a semi-flexible support 2 Festo Didactic

3 All modules include push-lock fasteners for easy mounting on the perforated work surface Current industry software for PLC programming, HMI configuration, and DeviceNet networking C pneumatic components equipped with 6.3 mm (1/4 in) quick-connect fittings List of Available Training Systems Model Qty Description number 1 Flexible Manufacturing System ( ) 1 Flexible Manufacturing System (Advanced Applications) ( ) Optional Equipment Model Qty Description number 1 1 Linear Guide (5912-B0) 1 Color Sensor ( ) 1 Signal Tower ( ) 2 1 Storage Unit ( ) 3 1 Air Compressor (6410-C0) 1 Flexible Manufacturing Systems (Manuals on CD-ROM) (38770-A0) 4 1 Work Bench for 2 Work Surfaces ( ) 1 Work Bench for 3 Work Surfaces ( ) 1 Add-On Support (46601-F0) 1 Bench for FMS (without Work Surface) ( ) 1 Bench for FMS (with Cabinet) ( ) 1 Custom Computer FMS AB ( ) 5 1 Acoustic Alarm ( ) Optional Manual(s) Model Qty Description number 1 Automatic Storage and Retrieval System (Job Sheets - Student) ( ) 1 Automatic Storage and Retrieval System (Job Sheets - Instructor) ( ) 1 Required to operate the Storage Unit, Model 5940, with previous Flexible Manufacturing Systems (Models and ) 2 Requires both training systems, Models and Requires compressed air 4 Replaces the Workstation, Model 3105, when combined with a Work Surface, Model Requires the Add-On Support, Model F. 5 Requires the Signal Tower, Model 5924 Festo Didactic 3

4 Available Training Systems Flexible Manufacturing System ( ) The Flexible Manufacturing System allows students to familiarize themselves with manufacturing applications commonly encountered in modern facilities. The modular construction of the FMS permits a wide variety of setups allowing students to reproduce the operation of an industrial production line. Students are introduced to programmable logic controllers (PLCs), sensors, DeviceNet network configuration, quality control issues, and troubleshooting of FMS through a series of carefully designed exercises. List of Equipment Model Qty Description number 3 Work Surface - Large ( ) 1 Fundamentals of Programming - Reference Textbook ( ) 1 Flexible Manufacturing System Resource Kit DVDs ( ) 1 Flexible Manufacturing System Resource Kit DVDs ( ) 1 Flat Belt Conveyor ( ) 1 Pneumatic Box Feeder ( ) 1 Part Feeder ( ) 1 Pneumatic Sorting Device ( ) 1 Directional Control Valve Station ( ) 1 Indicator-Light/Push-Button Station ( ) 1 Emergency Switch Station ( ) 1 DeviceNet AC Drive (5927-A0) 1 Programmable Logic Controller (AB CompactLogix L43) (5930-A0) 1 Studio 5000 Logix Designer Lite Edition ( ) 1 RSNetWorx for DeviceNet (Educational) ( ) 1 Accessories FMS Basic ( ) 1 Background Suppression Photoelectric Switch (6373-B0) 1 Polarized Retroreflective Photoelectric Switch (6374-B0) 3 Inductive Proximity Switch (6375-B0) 1 Conditioning Unit (Single Port) (6411-A0) 1 Tubing and Accessories ( ) 1 Pneumatic Safety Valve ( ) 4 Festo Didactic

5 List of Manuals Manual Description number Introduction to Manufacturing (Job Sheets - Student) ( ) Introduction to Manufacturing (Job Sheets - Instructor) ( ) Fundamentals of Programming - Reference Textbook (Student Manual) ( ) Table of Contents of the Manual(s) Introduction to Manufacturing (Job Sheets - Student) ( ( )) 1 Familiarization with the AC Drive 2 Ethernet Communication and PLC Programming Languages 3 Network Communications 4 PLC-Controlled Conveyor and Sensors 5 Sorting Process 6 Filling Process System Software Requirements Intended Location Requires version 20 of Studio 5000 Logix Designer On the floor (stands on casters) 2100 x 2470 x 1150 mm (82.7 x 97.2 x 45.3 in) Flexible Manufacturing System (Advanced Applications) ( ) The Flexible Manufacturing System (Advanced Applications) is an addon to Model that provides the manufacturing technology equipment required to create more sophisticated applications. List of Equipment Model Qty Description number 1 Industrial Controls Tabletop Workstation ( ) 1 Linear Guide (5912-B0) 1 Machine Vision System ( ) 1 Bar Code Reader ( ) 1 Touch Screen Graphic Terminal cm (5.7 in) ( ) 1 Conveyor Optical Encoder (5928-A0) 1 Digital Servo Drive K (5929-A0) 1 FactoryTalk View Studio ME ( ) 1 Accessories FMS Advanced ( ) Festo Didactic 5

6 List of Manuals Manual Description number Industrial Controls Training Systems Series 3100 (User Guide) (27073-E0) Human-Machine Interface (Job Sheets - Student) ( ) Human-Machine Interface (Job Sheets - Instructor) ( ) FMS Production Line (Job Sheets - Student) ( ) FMS Production Line (Job Sheets - Instructor) ( ) Machine Vision (Job Sheets - Student) ( ) Machine Vision (Job Sheets - Instructor) ( ) Servo Control (Job Sheets - Student) ( ) Servo Control (Job Sheets - Instructor) ( ) Table of Contents of the Manual(s) Human-Machine Interface (Job Sheets - Student) ( ( )) 1 Exploring HMI 2 Designing an HMI Application for the FMS 3 Updating an HMI FMS Production Line (Job Sheets - Student) ( ( )) 1 Configuring the Bar Code Reader 2 Using the Bar Code Reader with the FMS 3 Color Sensor (Optional) 4 FMS Production Line Machine Vision (Job Sheets - Student) ( ( )) 1 Introduction to Machine Vision Software - Part 1 2 Introduction to Machine Vision Software - Part 2 3 Using the Machine Vision System Servo Control (Job Sheets - Student) ( ( )) 1 Controlling the Servo Drive 2 Gearing the Servo Drive to the Conveyor 3 Using and Troubleshooting the Servo Drive with the FMS System Software Requirements Intended Location Requires version 20 of Studio 5000 Logix Designer On the floor (stands on casters) 2100 x 2470 x 1150 mm (82.7 x 97.2 x 45.3 in) 6 Festo Didactic

7 Equipment Description Industrial Controls Tabletop Workstation ( ) This Industrial Controls Tabletop Workstation consists of an inclined mounting rail designed to be placed on top of a regular table. One pair of mounting rails holds the control modules firmly in place. A safety bar is attached to the rail of the Industrial Controls Tabletop Workstation. This bar prevents students from removing modules during laboratory exercises. A padlock is provided to lock the safety bar in place once all modules are inserted in the workstation. Manual Manual Description number Industrial Controls Training Systems Series 3100 (User Guide) (27073-E0) Intended Location Flat Belt Conveyor ( ) Length Width Maximum Speed Motor Characteristics On a table able to support the weight of the workstation and installed equipment 200 x 935 x 195 mm (7.9 x 37.4 x 7.7 in) 4.5 kg (10 lb) 1524 mm (60 in) 127 mm (5 in) 0.15 m/s (6 in/s) 186 W (1/4 hp), three-phase, V ac 250 x 1520 x 150 mm (9.8 x 59.8 x 5.9 in) The Flat Belt Conveyor consists of a 1.52 m (60 in) long conveyor equipped with a three-phase motor with automatic alignment. The motor of the Flat Belt Conveyor is controlled using the DeviceNet AC Drive, Model 5927-A, which gives the motor the quick response capability essential to any FMS. Festo Didactic 7

8 Pneumatic Box Feeder ( ) The Pneumatic Box Feeder is designed to drop one box at a time on the Flat Belt Conveyor, Model When a signal is sent to the Directional Control Valve Station, Model 5914, compressed air is supplied to the pneumatic cylinder to flip the stopper which allows a box to fall onto the Flat Belt Conveyor. Up to five boxes can wait in the queue of the Pneumatic Box Feeder. Box Capacity 5 Working Pressure 68.9 kpa (10 psi) 260 x 380 x 160 mm (10.2 x 15 x 6.3 in) 2.3 kg (5.0 lb) Part Feeder ( ) The Part Feeder consists of a rotary part dispenser topped with two clear-pvc hoppers. Each hopper is equipped with a sensor to detect when the level of parts is low. All operations can be controlled through a DeviceNet network via the Allen- Bradley CompactBlock I/O located at the back of the Part Feeder. This module has four switches that the instructor can use to insert faults. 8 Festo Didactic

9 Deported I/O Type Inputs (8) Outputs (8) Communication Port Hoppers Sensors Types and Quantity Fault-Insertion Switches 4 Linear Guide (5912-B0) Allen-Bradley CompactBlock I/O 24 V dc 24 V dc DeviceNet 2, clear rigid PVC 2 capacitive proximity 2 inductive 2 limit switches 290 x 250 x 350 mm (11.4 x 9.8 x 13.8 in) The Linear Guide is an add-on to the Part Feeder, Model It consists of two stainless-steel shafts forming a horizontal axis along which the Part Feeder moves parallel to the Flat Belt Conveyor, Model Two limit switches installed on the Part Feeder allow detection of both ends of the Linear Guide. A 5.1 mm (0.2 in) pitch timing belt fixed under the Part Feeder allows coupling with a servo-motor located at one end of the Linear Guide. This feature allows closedloop control between the Linear Guide and the position and speed of the Flat Belt Conveyor. The Servo Drive (Kinetix 2000), Model 5929-A, is required to operate the Linear Guide. Axis Length Maximum Speed Servo Motor Maximum Speed Maximum Speed Nominal Power Servo Motor Encoder Resolution 670 mm (26.4 in) 0.6 m/s (24 in/s) 6000 r/min 140 W (0.19 hp) 2000 steps 170 x 790 x 150 mm (6.7 x 31.1 x 5.9 in) Festo Didactic 9

10 Pneumatic Sorting Device ( ) The Pneumatic Sorting Device is used to sort boxes into trays positioned on the side of the conveyor. It consists of three pneumatic cylinders that move the Pneumatic Sorting Device horizontally, block a box on the Flat Belt Conveyor, or push a box into one of the side sorting trays. An inductive proximity switch mounted on the Pneumatic Sorting Device detects boxes passing by on the Flat Belt Conveyor and allows synchronization of the flow of compressed air supplied to the pneumatic cylinders with the movement of the box to be sorted. Air Supply 68.9 kpa (10 psi) 120 x 540 x 180 mm ( 4.7 x 21.3 x 7.1 in) 2.6 kg (5.8 lb) Directional Control Valve Station ( ) and the Pneumatic Sorting Device, Model The Directional Control Valve Station consists of four four-way, two-position, single-solenoid operated, spring-return, directional control valves mounted on the same manifold. The output port is selected using the four 24 V inputs mounted on the front panel. Electrical connections can be made using either the banana jacks or the terminal block available on the module. The Directional Control Valve Station is used to control the Pneumatic Box Feeder, Model 5911, Number of Valves 4 Type 4 ways, 2 positions, single-solenoid operated, spring return Solenoids 24 V dc 90 x 180 x 120 mm (3.5 x 7.1 x 4.7 in) 1.1 kg (2.4 lb) 10 Festo Didactic

11 Machine Vision System ( ) The Machine Vision System features a digital camera coupled with powerful recognition software that recognizes forms and shades of gray with great precision. The system can be configured through the EtherNet/IP network with a PCtype computer. The recognition software includes the algorithms required to perform quality control tasks. The different test parameters can be downloaded to the camera, thus the system does not require a permanent connection with the computer. Power Requirements Current 0.95 A Service Installation Standard single-phase ac outlet Light Module 24 V dc, 60 ma Maximal Control Power 6.49 W through PoE module (Power over Ethernet) Image Sensor Type In-Sight Micro 1020 Resolution 640 x 480 pixels Communication Port EtherNet Accessories Industrial Ethernet Cable, Standard Ethernet Cable, and PoE module Festo Didactic 11

12 Bar Code Reader ( ) The Bar Code Reader is an omnidirectional projection scanner used to read bar codes. The scanner is mounted on a metal pedestal which allows it to be clamped onto perforated work surfaces. Information is exchanged between the Bar Code Reader and the PLC via an RS-232-C serial communication link. The Bar Code Reader also includes bar code labels to identify the metal boxes. Power Requirements Voltage Current Scanner Light Source Scan Rate Accessories Includes: 5 V dc 390 ma Omnidirectional Projection Scanner 650 nm ( in) visible laser diode 1500 scans per second 5 V dc power supply 20 A bar code labels, 20 B bar code labels 340 x 120 x 120 mm (13.4 x 4.7 x 4.7 in) 1.2 kg (2.6 lb) 12 Festo Didactic

13 Touch Screen Graphic Terminal cm (5.7 in) ( ) observation and manipulation of real-time data. The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 600. It allows monitoring and control of manufacturing processes. The Touch Screen Graphic Terminal is programmed using FactoryTalk View Machine Edition, Model It features an integrated EtherNet/IP communication port and an RS-232 serial port. The Touch Screen Graphic Terminal allows students to develop an intuitive understanding of manufacturing applications through Power Requirements Current 0.95 A Service Installation Standard single-phase ac outlet Interface Allen-Bradley PanelView Plus 600 Screen Type Touch Screen, Color Unit, 18 bit color graphicsx Resolution 320 x 230 pixels Size 10.9 x 8.4 mm (4.3 x 3.3 in) Internal Memory 32 Mbytes Line Requirement V dc Accessories Includes: Standard Ethernet cable 24 V dc power supply 160 x 230 x 200 mm (6.3 x 9.1 x 7.9 in) 2.3 kg (5.0 lb) Festo Didactic 13

14 Indicator-Light/Push-Button Station ( ) switches that the instructor can use to insert faults. The Indicator-Light/Push-Button Station consists of three industrial push buttons, one normally closed and two normally open, used to operate the Instrumentation and Process Control Training System. The Indicator-Light/Push-Button Station also features three indicator lights. Both the push buttons and indicator lights operate at a voltage of 24 V. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four Lights 3 (green, red, and yellow) Push Buttons 3 (green, red, and yellow) Operating Voltage 24 V dc Fault Switches x 230 x 110 mm (7.9 x 9.1 x 4.3 in) 2.3 kg (5.1 lb) Emergency Switch Station ( ) The Emergency Switch Station consists of a mushroom-type pushbutton that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive. Power Requirements Current 10 A 14 Festo Didactic

15 Service Installation Type Maximum Current Protection Protection Standard single-phase ac outlet Mushroom push button 10 A Circuit breaker 220 x 100 x 120 mm (8.7 x 3.9 x 4.7 in) 1.6 kg (3.6 lb) DeviceNet AC Drive (5927-A0) The DeviceNet AC Drive consists of an Allen-Bradley PowerFlex 40 ac drive. It is used to control the Flat Belt Conveyor, Model The DeviceNet AC Drive features a DeviceNet port allowing easy control of the Flat Belt Conveyor through a DeviceNet network. The front panel gives access to three digital 24 V dc inputs, one analog 4-20 ma input, one analog 4-20 ma output, and two contact outputs. The motor connections, the drive control panel, and the DeviceNet ports are also located on the front panel. Inputs and outputs are terminated with banana jacks to ease set up. Terminal blocks mounted on the lower part of the front panel can also be used for connections. The module also includes four fault-insertion switches to teach the principles of troubleshooting. AC Drive Allen-Bradley PowerFlex 40 Power Requirements Output Ratings Inputs Digital Inputs (3) Analog Input (1) Outputs Dry Contacts (2) Analog Output (1) Fault-Insertion Switches 4 Protection V ac, 9 A, Hz Three-phase, V, 2.3 A, Hz, 373 W (0.5 hp) 24 V dc, sinking 4-20 ma AC line voltage 4-20 ma Circuit breaker 230 x 230 x 220 mm (9.1 x 9.1 x 8.7 in) 4.2 kg (9.2 lb) Festo Didactic 15

16 Conveyor Optical Encoder (5928-A0) The Conveyor Optical Encoder provides 512 pulses per revolution. When connected to the Flat Belt Conveyor, Model 5910, it allows the creation of advanced closed-loop control between the Part Feeder on the Linear Guide and the position and speed of the Flat Belt Conveyor. Shaft Encoder Type Resolution Incremental 512 steps 30 x 80 x 40 mm (1.2 x 3.1 x 1.6 in) Digital Servo Drive K (5929-A0) cables to connect the SERCOS network. The Digital Servo Drive is an Allen- Bradley Kinetix 2000 Integrated Axis Module allowing control of the servo motor of the Linear Guide, Model 5912-B. The cables provided with the module allow quick connections to the Flexible Manufacturing System. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module front panel. An Allen-Bradley CompactLogix SERCOS interface is included with this model, along with the fiber optic The Digital Servo Drive power rail enables the addition of two more AB Kinetix 2000 Axis Modules. These modules are included with the optional Storage Unit, Model Power Requirements Current Service Installation Enable Contactor Maximum Output Power 4 A Standard single-phase ac outlet 24 V dc 0.14 A 600 W 16 Festo Didactic

17 Cables Cables Motor and feedback cables for the Linear Guide, Model 5912-B Slots for Additional Axis Modules 2 Cable for the Conveyor Optical Encoder, Model 5928-A Two SERCOS fiber optic cables of 3 m (9.83 ft) 219 x 305 x 235 mm (8.6 x 12 x 9.3 in) Programmable Logic Controller (AB CompactLogix L43) (5930-A0) The Programmable Logic Controller consists of an Allen-Bradley CompactLogix L43 controller. This powerful PLC comes with 16 inputs and 16 outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. An integrated dc power supply provides a constant 24 V dc voltage with a maximum of 2.7 A to connect external devices. The Programmable Logic Controller supports three types of network communication: DF1 Full-Duplex Serial link (RS-232-C), EtherNet/IP, and DeviceNet. The ports for serial and EtherNet/IP communication are located on the Programmable Logic Controller processor while the DeviceNet communication port is available on the DeviceNet Scanner module. The Programmable Logic Controller can be programmed using four languages: relay ladder, structured text, sequential function chart, and function block diagram. Two DeviceNet cables are also provided with the Programmable Logic Controller. This module has eight switches that the instructor can use to insert faults. The CompactLogix L43 enables the integration of motion instructions and servo axis configurations directly into the PLC. The controller communicates with the Digital Servo Drive (Kinetix 2000), Model 5929-A, through a SERCOS interface (fiber optic). This interface is included with Model 5929-A and can easily be added to the current PLC chassis. PLC Type Allen-Bradley CompactLogix 1769-L43 Power Requirements Inputs (16) Outputs (16) Communication Ports (3) Communication Ports (3) DC Source Output Cables Cables V ac, Hz 24 V dc, sinking or sourcing 24 V dc 0.5 A 1 EtherNet/IP 1 DF1 Full-Duplex (RS-232-C) 1 DeviceNet 24 V dc 2.7 A 1 standard Ethernet Festo Didactic 17

18 2 DeviceNet Fault-Insertion Switches 8 Protection Circuit Breaker 171 x 368 x 368 mm (6.8 x 14.5 x 14.5 in) Studio 5000 Logix Designer Lite Edition ( ) Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search-and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition : Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Included Software Available Languages Computer Requirements RSLogix 5000 and RSLinx Lite Relay ladder, structured text, sequential function chart, and function block diagram. A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

19 RSNetWorx for DeviceNet (Educational) ( ) of the individual devices. RSNetWorx for DeviceNet is a Windows -based application produced by Rockwell Software. It is used to configure networks comprising DeviceNet compatible components, such as motor drives, intelligent switches, intelligent contactors, and remote I/Os. The software ensures a constant communication between the various devices and the Programmable Logic Controller, Model RSNetWorx for DeviceNet allows easy configuration of the DeviceNet network as well as the configuration Computer Requirements FactoryTalk View Studio ME ( ) Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View Studio ME is a Windows-based application, produced by Rockwell Software, allowing the creation of graphic interfaces for the Touch Screen Graphic Terminal, Model Using programs developed with FactoryTalk View Studio ME, data available over the network can be displayed on the screen and commands can be sent over the Ethernet network. A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 19

20 Accessories FMS Basic ( ) The Accessories FMS Basic set contains the required components needed to assemble the Flexible Manufacturing System and proceed to the experiments described in the courseware. The set includes metal boxes, connection leads, sorting trays, hex keys, wiring ducts, work surface handles, color marbles, power bars, and an Ethernet switch with a standard Ethernet cable. Boxes Steel 10 (red) Aluminum 10 (white) 50 x 70 x 70 mm (2 x 2.8 x 2.8 in) Wiring Duct 1981 x 57.2 x 57.2 mm (78 x 2.3 x 2.3 in) (2 x) Connection Leads Type 2 mm banana plug 150 mm (5.9 in) 4 gray, 4 white 600 mm (23.6 in) 15 black, 20 red 1500 mm (59.1 in) 4 red 3000 mm (118.1 in) 4 red Ethernet Switch Ethernet Switch Dual-Speed 8-port 10/100 Mb Ethernet/Fast Ethernet Nway auto-negotiating switch Standard Ethernet cable Power Bars Number 2 Outlets 6 each Marbles Diameter 25 mm (1 in) Color Blue (125), red (125), green (125), and black (125) Output Trays Number 3 Capacity 4 box each 20 Festo Didactic

21 Accessories FMS Advanced ( ) The Accessories FMS Advanced set contains additional connection leads required to assemble the Flexible Manufacturing System (Advanced Applications) and proceed to the experiments described in the courseware. Connection Leads Type 2 mm banana plug 600 mm (23.6 in) 1 black, 1 red 1500 mm (59.1 in) 9 black, 9 red Background Suppression Photoelectric Switch (6373-B0) The Background Suppression Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block. Switch Type Transistor Output Type Sensing Distance Light Source Type Light Source Wavelength Response Time (Sensor Only) Light Beam Detection Modes Supply Voltage Background suppression Sourcing (PNP) 100 mm (3.9 in) Infrared 880 nm (34.6 microinch) 1.0 ms Light operate / Dark operate 24 V dc Festo Didactic 21

22 Contacts SPDT, 24 V dc, 3 A 400 x 127 x 127 mm (16 x 5 x 5 in) 0.8 kg (1.9 lb) Polarized Retroreflective Photoelectric Switch (6374-B0) The Polarized Retroreflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. This sensor requires a special retroreflective surface. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block. Switch Type Transistor Output Type Sensing Distance Light Source Type Light Source Wavelength Response Time (Sensor Only) Light Beam Detection Modes Sensor Output Type Supply Voltage Contacts Polarized retroreflective Sourcing (PNP) 3 m (9.8 ft) Visible red 660 nm (26.0 microinch) 1.0 ms Light operate / Dark operate Relay output 24 V dc SPDT, 24 V dc, 3 A 400 x 127 x 127 mm (16 x 5 x 5 in) 0.8 kg (1.9 lb) 22 Festo Didactic

23 Inductive Proximity Switch (6375-B0) The Inductive Proximity Switch is sensitive to metals. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block. Switch Type Transistor Output Type Sensing Distance Switching Frequency Supply Voltage Contacts Inductive shielded Sourcing (PNP) 5 mm (0.2 in) 1000 Hz 24 V dc SPDT, 24 V dc, 3 A 400 x 127 x 127 mm (16 x 5 x 5 in) 0.9 kg (2.0 lb) Conditioning Unit (Single Port) (6411-A0) The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit. Festo Didactic 23

24 Recommended Compressed Air Supply Flow Rate Pressure Filter Regulator Maximum Air Flow Rate Operating Pressure Filtration Pressure Gauge Diameter Operating Pressure 28 L/min (1 SCFM) 207 kpa (30 psi) 550 L/min (19 SCFM) kpa (7-100 psi) 5 m (0002 in) 50 mm (2 in) kpa (0-100 psi) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in) 1.6 kg (3.6 lb) Tubing and Accessories ( ) the tubes from the component fittings. The Tubing and Accessories set consists of polyethylene tubing, digital tachometer, stopwatch, tube cutter, tube releasing tool, and a pair of gloves. The tubing is cut into lengths required by pneumatic circuits using a tube cutter, then connected to the components by manually pushing the tubes into the component fittings. A tool is supplied to release The digital tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a high-visibility, five-digit display, and is updated every second to enable measurements of acceleration and deceleration. Tubing Type Maximum Operating Pressure Tube Cutter Polyethylene, 6 mm (0.25 in) outside diameter, 15 m (50 ft) long 700 kpa (100 psi) For tubing with outside diameter between 6 and 12 mm (0.25 and 0.5 in) 0.4 kg (0.9 lb) 24 Festo Didactic

25 Pneumatic Safety Valve ( ) The Pneumatic Safety Valve includes a solenoid valve that is used to supply the system with air when a 24 V dc signal is applied. When this signal is turned off, the valve will purge the system to avoid any residual pressure in the system in case of an emergency. Electrical connections can be made using either the banana jacks or the terminal block available on the module. Solenoids 24 V dc 152 x 120 x 100 mm (6.0 x 4.7 x 3.9 in) Flexible Manufacturing System Resource Kit DVDs ( ) The Flexible Manufacturing System Resource Kit DVDs contain essential information for both the instructor and students. Included on the DVDs are the PLC programs required to complete the exercises, the solutions for the instructor, instruction manuals for different components of the system, and miscellaneous configuration files. Flexible Manufacturing System Resource Kit DVDs ( ) The Flexible Manufacturing System Resource Kit DVDs contain essential information for both the instructor and students. Included on the DVDs are the PLC programs required to complete the exercises, the solutions for the instructor, instruction manuals for different components of the system, and miscellaneous configuration files. Festo Didactic 25

26 Work Surface - Large ( ) The Work Surface - Large is a perforated metal surface on which the equipment can be installed. The Work Surface can be put atop a regular work table or on one of the optional benches. 41 x 883 x 584 mm (1.6 x x 23 in) 7.3 kg (16.2 lb) Optional Equipment Description Linear Guide (Optional) (5912-B0) The Linear Guide is an add-on to the Part Feeder, Model It consists of two stainless-steel shafts forming a horizontal axis along which the Part Feeder moves parallel to the Flat Belt Conveyor, Model Two limit switches installed on the Part Feeder allow detection of both ends of the Linear Guide. A 5.1 mm (0.2 in) pitch timing belt fixed under the Part Feeder allows coupling with a servo-motor located at one end of the Linear Guide. This feature allows closedloop control between the Linear Guide and the position and speed of the Flat Belt Conveyor. The Servo Drive (Kinetix 2000), Model 5929-A, is required to operate the Linear Guide. Axis Length Maximum Speed Servo Motor Maximum Speed Maximum Speed Nominal Power Servo Motor Encoder Resolution 670 mm (26.4 in) 0.6 m/s (24 in/s) 6000 r/min 140 W (0.19 hp) 2000 steps 170 x 790 x 150 mm (6.7 x 31.1 x 5.9 in) 26 Festo Didactic

27 Color Sensor (Optional) ( ) The Color Sensor allows the analysis and comparison of one color to another or varying intensities of one color. Up to three different colors can be programmed. Each of the three color channels has one normally open and one normally closed contact rated for 24 V dc. The sensor is mounted on a flexible support for easy positioning. Electrical connections can be made using either the banana jacks or the terminal block. Sensing Range 20 mm (0.8 in) Channels 3 Supply Voltage 24 V dc Contacts SPDT, 24 V dc, 3 A 450 x 220 x 120 mm (17.7 x 8.7 x 4.7 in) 0.9 kg (2.0 lb) Signal Tower (Optional) ( ) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Lights 3 (green, red, and yellow) Festo Didactic 27

28 Inputs (6) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) Storage Unit (Optional) ( ) The Storage Unit consists of a 4 x 4 storage unit for the system's output products (boxes). The unit operates in three-dimensional space. The X and Y axes use ball screw mechanisms driven by servo motors. On the other side, the Z axis is controlled by pneumatic controls. The Storage Unit basically replaces the two standard side trays and accepts the boxes transferred by the Pneumatic Sorting Device, Model These boxes are then grabbed by the traveling tray with a vacuum system. The tray can then be moved to the desired case and pushed in place. Limit switches are installed in each case for PLC monitoring. All the inputs and outputs of the unit are monitored or controlled through the DeviceNet network. The Storage Unit comes with two supplementary Kinetix 2000 axis modules with cables and fiber optics to be added to the Digital Servo Drive, Model 5929-A. List of Manuals Manual Description number Automatic Storage and Retrieval System (Job Sheets - Student) ( ) Automatic Storage and Retrieval System (Job Sheets - Instructor) ( ) Table of Contents of the Manual(s) Automatic Storage and Retrieval System (Job Sheets - Student) ( ( )) 1 Coordinate Axes 2 Storage Positioning 3 FMS Production Line with ASRS 4 Command Order Control Voltage Limit Switches Pneumatic Valves (2) 24 V 16 for the Storage Cases, 1 for the traveling tray 1 for the Grabbing/Pushing actuator, 1 for the vacuum generator 28 Festo Didactic

29 Communication Servo Motors (2) Rated Output Nominal Speed Encoder Resolution Ball Screws lead Accessories Includes: 2 DeviceNet Compact Block I/O modules 86 W 6000 rpm 2000 ppr 5 mm (0.196 in) 2 Kinetix 2000 axis module 2 sets of cables for motor and feedback 2 additional fiber optics for SERCOS ring 940 x 670 x 420 mm (37 x 26.4 x 16.5 in) Air Compressor (Optional) (6410-C0) The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Service Installation Tank Capacity Flow Rate Maximum Pressure Noise Level 4.8 A Standard single-phase ac outlet 15.1 L (4 gal) 42.5 L/min at 620 kpa (1.5 SCFM at 90 psi) 800 kpa (120 psi) 40 db(a) (about as quiet as a refrigerator) Festo Didactic 29

30 Work Bench for 2 Work Surfaces (Optional) ( ) equipment is available for each bench. The Work Benches, Models , , and , are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavy-duty, swivelling, lockable casters. Optional Additional Equipment Required to Perform the Exercises Model Qty Description number 2 Work Surface - Large ( ) 932 x 1796 x 595 mm (36.7 x 70.7 x 23.4 in) Work Bench for 3 Work Surfaces (Optional) ( ) bench. The Work Benches, Models , , and , are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavy-duty, swivelling, lockable casters. Optional equipment is available for each Additional Equipment Required to Perform the Exercises Model Qty Description number 3 Work Surface - Large ( ) 932 x 1796 x 895 mm (36.7 x 70.7 x 35.3 in) 30 Festo Didactic

31 Add-On Support (Optional) (46601-F0) The Add-On Support consists of a support rack that can be installed on several modules of the Flexible Manufacturing System. This enables the user to place some of the bigger modules on the front and save space on the work surfaces of the bench. 216 x 1562 x 140 mm (8.5 x 61.5 x 5.5 in) Bench for FMS (without Work Surface) (Optional) ( ) The Bench (without Work Surface) consists of a mobile bench on which the Work Surface, Model 46604, can be placed. A 15 kg (33 lb) capacity folding shelf provides extra space on which a computer screen, a mouse, and a keyboard can be set. Four heavy-duty, swiveling, lockable casters allow ease of movement of the Bench (without Work Surface) in the laboratory classroom. The Bench (without Work Surface) has one solid metal shelf under the main bench providing more storage surface. 920 x 2450 x 950 mm (36.2 x 96.5 x 37.4 in) Festo Didactic 31

32 Bench for FMS (with Cabinet) (Optional) ( ) The Bench (with Cabinet) includes the Bench (without Work Surface), Model 46605, and a convenient lockable Cabinet, Model A, to store valuable components. Cabinet 770 x 810 x 620 mm (30.3 x 31.9 x 24.4 in) 920 x 2450 x 950 mm (36.2 x 96.5 x 37.4 in) Custom Computer FMS AB (Optional) ( ) The Custom Computer is designed to ensure full compatibility with the different components of the system as well as long-term reliability and efficiency. All the software ordered with each system will be preinstalled and registered to the training facility. The computer model includes a 22" wide-screen LCD display and a desktop computer. Power Requirements Current Service Installation 2 A Standard single-phase ac outlet Acoustic Alarm (Optional) ( ) The Acoustic Alarm is a single module for the Signal Tower, Model 5924, that produces an audible signal when activated. The module stacks over the regular modules of the Signal Tower and connects easily using the bayonet fitting. 32 Festo Didactic

33 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 33