Electro-Pneumatic Training System

Transcription

1 Electro-Pneumatic Training System LabVolt Series Datasheet Festo Didactic en 01/2018

2 Table of Contents General Description 2 PLC Compatibility 2 Features & Benefits 2 List of Equipment 2 List of Manuals 3 Table of Contents of the Manual(s) 3 Additional Equipment Required to Perform the Exercises 3 Optional Equipment 3 System 3 Equipment Description 4 Optional Equipment Description 6 General Description The Electro-Pneumatic Training System uses a PLC to control a variety of pneumatic industrial applications. PLC Compatibility Listed below are the PLC compatibilities with the Electro-Pneumatic Training System, Model PLC Allen-Bradley MicroLogix 1500, Model : Full compatibility PLC Allen-Bradley MicroLogix 1200, Model : Full compatibility PLC Allen-Bradley MicroLogix 1100, Model 3240-A: Full compatibility PLC Siemens ET200S IM151-8, Model 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), Model 3240-C: Full compatibility PLC Siemens S7-222, Model : Full compatibility PLC Allen-Bradley MicroLogix 1100, Model : Full compatibility Features & Benefits Two double-acting cylinders Two reed switches and mechanical limit switch for PLC feedback Perforated work surface Control valve station featuring single- and double-solenoid valves Applications: stamping, hold and punch, filling process, etc. Fault-insertion capability for troubleshooting Accepts three 24 V dc control signals from the PLC Includes job sheets List of Equipment Qty Description Model number 1 Pressure Regulator Electro-Pneumatic Valve Island Electro-Pneumatic Module Storage/Work Surface Festo Didactic

3 List of Manuals Manual Description number PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Electro-Pneumatic System 2 Single Cylinder Control 3 Clamp and Work Operation 4 Troubleshooting 5 Optional Project (Optimization) Additional Equipment Required to Perform the Exercises Qty Description Model number 1 Air Compressor 6410-C0 1 Conditioning Unit (Single Port) 6411-A0 1 1 Training on Electro-Pneumatic PLC Application, 0.4 day TF Optional Equipment Qty Description Model number 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower Installation and Commissioning of a System IC System PLC Requirements - Inputs 24 V dc 5 PLC Requirements - Outputs 24 V dc 4 Intended Location On a table 370 x 1160 x 590 mm (14.6 x 45.7 x 23.2 in) TBE 1 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 2 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 3

4 Equipment Description Pressure Regulator The Pressure Regulator offers two different air flow paths: one not regulated and one limited in pressure. A rotary knob and an air gauge make it simple to regulate the pressure to the desired value, thus limiting the pressure sent to the Electro-Pneumatic Training System, Model Pressure Range Gauge Range kpa (0-120 psi) kpa (0-160 psi) 95 x 120 x 120 mm (3.7 x 4.7 x 4.7 in) 0.5 kg (1.1 lb) Electro-Pneumatic Valve Island The Electro-Pneumatic Valve Island comprises two 4-way/2-position valves with common input and exhaust ports. One valve is operated by two solenoids and the other by a single solenoid and a spring return. The solenoids are actuated by 24 V dc signals. Valves 1 double solenoid 1 single solenoid with spring return Operating Pressure Up to 830 kpa (120 psi) Piloting Pressure kpa ( psi) Coil Voltage 24 V dc Fault Switches 4 85 x 220 x 170 mm (3.3 x 8.7 x 6.7 in) 1.7 kg (3.7 lb) 4 Festo Didactic

5 Electro-Pneumatic Module The Electro-Pneumatic Module and the associated equipment enable stamping, hold-and-punch, and filling operations. The module features two pneumatic cylinders arranged so as to distribute a programmed number of marbles from two tubes (feed lines) into a container. A second configuration allows students to perform a clamp-and-work operation on a plane material, such a sheet of paper. Two reed switches and one limit switch are installed to provide feedback on the cylinders' positions. Reed Switches (2) Contact Contact Limit Switch Contact Contact Cylinders (2) Max Pressure NO 30 ma - 24 V dc NO 1 A - 24 V dc 1700 kpa (250 psi) 410 x 320 x 120 mm (16.1 x 12.6 x 4.7 in) 3.1 kg (6.8 lb) Storage/Work Surface The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) Festo Didactic 5

6 Optional Equipment Description Push Buttons and Lights (Optional) The Push Buttons and Lights module features two NO and one NC momentary push buttons, as well as three LED indicator lights. The module can be used to implement a Start/ Pause/Stop station with indicator lights. Contacts (Black Push-Buttons) Contacts (Red Push-Button) Lights Momentary, 2 NO contact sets 3 A - 24 V dc Momentary, 1 NC contact set 3 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Toggle Switches and Lights (Optional) This model features three toggle switches and three LED Indicator Lights. Contacts 6 Festo Didactic

7 Lights SPST 5 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Rotary Switches (Optional) This device features two threeposition dual-pole switches with NO contacts. Contacts 2 NO contact sets 1 A - 24 V dc 100 x 110 x 150 mm ( 3.9 x 4.3 x 5.9 in) 1.0 kg (2.1 lb) Emergency Switch (Optional) The Emergency Switch is designed to introduce students to safety standards and provides a readily available way to promptly terminate a problematic process. This model features one emergency switch with two sets of NO contacts (one for low voltage and the other for line voltage). Festo Didactic 7

8 Contacts 2 NC contact sets 10 A V ac / 1 A - 24 V dc 115 x 110 x 150 mm ( 4.5 x 4.3 x 5.9 in) 0.9 kg (1.9 lb) Wiring Module (Optional) The Wiring Module allows easy interfacing between PLCs and PLC applications using 2 mm leads and jacks. The module can also be used to practice wiring skills using the terminal blocks. Number of Jacks 8 Number of Terminal Block Positions 8 76 x 70 x 170 mm (3.0 x 2.8 x 6.7 in) TBE 8 Festo Didactic

9 Signal Tower (Optional) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Lights Inputs (6) 3 (green, red, and yellow) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Festo Didactic 9

10 Conditioning Unit (Single Port) (Optional) 6411-A0 The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit. Recommended Compressed Air Supply Flow Rate Pressure Filter Regulator Maximum Air Flow Rate Operating Pressure Filtration Pressure Gauge Diameter Operating Pressure 28 L/min (1 SCFM) 207 kpa (30 psi) 550 L/min (19 SCFM) kpa (7-100 psi) 5 μm (0002 in) 50 mm (2 in) kpa (0-100 psi) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in) 1.6 kg (3.6 lb) 10 Festo Didactic

11 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 11