Cleanroom Systems UltraTech Precision. High Specification, Customisable, Modular, Flush Cleanroom System

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Aron Tucker
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1 High Specification, Customisable, Modular, Flush Cleanroom System

2 2 Overview Innovative Cleanroom Systems by Kingspan Kingspan Group More than 0 years experience Operations in over 90 countries across the globe More than 10,000 employees worldwide NetZero by 2020 across all Kingspan businesses

3 Highend, modular cleanroom solutions tailored to your individual project requirements, delivered seamlessly by the technology experts. With over 0 years experience and exciting innovations behind us, we now bring that knowledge to the sector to offer you the ultimate cleanroom solutions. UltraTech are backed up by exceptional 60 support and service from initial concept, through detailed D design, manufacture, installation and project handover.

4 4 Your Endtoend Solutions Partner Kingspan has over 0 years of experience in its industry the world over. Our expertise in cleanrooms allows us to meet the precise needs of your particular sector, whether that is pharmaceutical, medical, semiconductor, biotechnology, cosmetics or hightech. By increasing our knowhow through constant contact with our clients, we can offer you bespoke envelope design, providing high quality solutions based on modular panels and walkable ceilings. Expertise At Kingspan, we pride ourselves on our 60 service and support across a wide range of cleanroom applications, to provide you with the best possible customer experience. We will be with you every step of the way, from concept to completion, and our dedicated and experienced team will support your project to give you total peace of mind. Service With our UltraTech cleanroom solutions, installation is faster and simpler. Our simple, modular solutions offer faster, efficient integration to provide fast, efficient installation. Installation

Innovation Across the globe, our name is synonymous with innovation in insulated panel systems and the development of advanced insulation technologies.

5 Innovation Across the globe, our name is synonymous with innovation in insulated panel systems and the development of advanced insulation technologies. Now we bring that innovation to the cleanroom sector, creating something truly unique a range of high performance core materials and rapid build cleanroom solutions. Versatility Our UltraTech cleanroom solutions are designed for both flexibility and economy. We offer customisable solutions for your specific cleanroom environment requirements and aspiriations. Designs and materials depend on the application specified and special processes which need to be incorporated. We offer antibacterial coatings, fibrefree cores and enhanced fire performance. Compliance We focus on continually delivering the best quality products. With this in mind, all our UltraTech systems are manufactured in production facilities which are certified to EN ISO 9001, EN ISO 14001: 2004 and OHSAS cleanroom panels comply with the appropriate standards, such as EN ISO and cgmp.

ECOsafe PIR Core Aluminium Honeycomb Core MF Core High Performance Core Materials is a conventional flush modular system for

6 6 The Flexibility to Customise The UltraTech range offers flexible, high performance, engineered cleanroom solutions that deliver both cost and operational benefits, minimising risk and maximising return on investment. ECOsafe PIR Core Aluminium Honeycomb Core MF Core High Performance Core Materials is a conventional flush modular system for specialist cleanroom applications. With a choice of three core options ECOsafe PIR, MF Core and Aluminium Honeycomb is suitable for cleanrooms with a wide range of performance requirements.

High Performance Coatings Internal Applications CKingspan CLEANsafe 2 Kingspan CLEANsafe 2 is a chemically inert polyester (PE) coating, applied to pretreated metal, suitable for moderately

1 2 4 6 2μm polyester top coat Primer Pretreatment Metallic protection Metal substrate Metallic protection Pretreatment Back coat 4 6 2 1 CKingspan CLEANsafe Kingspan CLEANsafe is a chemically inert

8 High Performance Coatings Internal Applications CKingspan CLEANsafe 2 Kingspan CLEANsafe 2 is a chemically inert polyester (PE) coating, applied to pretreated metal, suitable for moderately aggressive internal environments μm polyester top coat Primer Pretreatment Metallic protection Metal substrate Metallic protection Pretreatment Back coat CKingspan CLEANsafe Kingspan CLEANsafe is a chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pretreated metal, suitable for humid and chemically aggressive internal environments μm PET film Polyester Primer Pretreatment Metallic protection Metal substrate Metallic protection Pretreatment Back coat CKingspan CLEANsafe 120 Kingspan CLEANsafe 120 is a chemically inert polyvinyl chloride (PVC) film, laminated to pretreated metal, suitable for internal for controlled environments. Joints between panels can be either caulked or chemically coldwelded μm PVC film Adhesive Pretreatment Metallic protection Metal substrate Metallic protection Pretreatment Back coat

9 High Performance Coatings Internal Applications CKingspan CLEANsafe Stainless steel 16L Kingspan CLEANsafe Stainless steel 16L is a chemically inert, gapfree austenitic

CKingspan HYGIENEsafe 10 Kingspan HYGIENEsafe 10 is a chemically inert polyvinyl chloride (PVC) film with antibacterial properties, laminated to pretreated metal, suitable

9 9 High Performance Coatings Internal Applications CKingspan CLEANsafe Stainless steel 16L Kingspan CLEANsafe Stainless steel 16L is a chemically inert, gapfree austenitic stainless steel, specifically designed for conditioned environments and environments with a high corrosion factor. CKingspan HYGIENEsafe 10 Kingspan HYGIENEsafe 10 is a chemically inert polyvinyl chloride (PVC) film with antibacterial properties, laminated to pretreated metal, suitable for internal for controlled environments. Joints between panels can be either caulked or chemically coldwelded μm PVC film Adhesive Primer Pretreatment Metallic protection Metal substrate Metallic protection Back coat

10 is a customisable, modular flush cleanroom system.

Aluminium Honeycomb Wide range of CLEANsafe coating systems HYGIENEsafe antibacterial

superior load bearing capacity and stability Flexibility variable widths to suit layout

10 10 is a customisable, modular flush cleanroom system. is a flush modular system that features a demountable joint with an aluminium extrusion to all sides. is suitable for specialist cleanroom applications that demand specific core performance or compliance. Precision integrated service conduit Why choose Choice of cores ECOsafe PIR, MF core or Aluminium Honeycomb Wide range of CLEANsafe coating systems HYGIENEsafe antibacterial coating option Ultra airtight system Available in both 60mm and 0mm thicknesses providing superior load bearing capacity and stability Flexibility variable widths to suit layout 60mm panel joint features a service cavity for incorporation of services Integrated envelope solution doors, windows, corners, floor tracks and other components Precision integrated window detail Precision integrated door detail (viewed from inside) Recessed adjustable floor track detail

11 11 Precision integrated air return panel Vertical electrical raceway Single component preformed corners 2way, way and 4way Technical Panel Precision panel joint detail Integrated Flush Push Button Preformed Corner Panel

12 60 Service & Support With you all the way.

With you from the outset, we will offer support on all necessary aspects of your cleanroom project, from

Inuse Our service continues on after the project is complete.

can rest assured you have chosen the ultimate cleanroom solution.

12 12 60 Service & Support With you all the way. Our dedicated and experienced team can deliver a full service for a wide range of cleanroom applications. With you from the outset, we will offer support on all necessary aspects of your cleanroom project, from conception and design, through installation, to completion and handover. Inuse Our service continues on after the project is complete. With proven performance for a long and durable service life, backed by our Kingspan System warranty, you can rest assured you have chosen the ultimate cleanroom solution. 1 Concept Creation We offer technical advice to make your cleanroom concept a reality, including design calculations and specification. Customer Approval and Order Placement 2 D Design and Quotation Unlike other cleanroom manufacturers, we produce detailed D models at the quotation stage, providing you with simple, clear drawings that include product costs. Once project drawings and details are agreed and approved, we rapidly create your order, and submit it for production, keeping you updated on progess.

13 1 Completion and Handover On completion, we will support you as required with all the relevant documentation at handover of your project, including data to support your operation and maintenance manuals that will ensure you get the best from your cleanroom solution. 6 Construction Our simple, modular solutions offer faster, efficient integration to provide fast, efficient installation. 4 Production Our streamlined process, using stateoftheart automated manufacturing equipment, combined with our highly skilled and experienced workforce, ensures consistently high quality and efficient production of your chosen solution. Delivery We work with you to quickly provide a professional delivery plan to suit your project needs. Trailermounted forklifts provide fast, safe unloading and site storage.

14 14 Classifications The classification of air cleanliness is governed by the European Standard EN ISO : 201 cleanrooms and associated controlled environments Part 1. The type and classification of the cleanroom you need depends on various factors: Your particular industry and the specific operation that will be carried out under controlled conditions. The level of cleanliness required, and the condition in which that level of cleanliness has to be controlled and maintained. The air permeability characteristics of UltraTech Cleanroom Systems in association with other aspects of the cleanroom design and installation. 29 2,90,200 2,000 29,20, ,000 2,000 1,000, ,20 10,200 2,00 100, ,000 2,0 1,020 1, EN ISO : ,00 2,000,20,000 9 ISO µm 2 0.2µm,20,000 29,000,200,000 0.µm 0.µm 1µm µm Note: Uncertainties related to the measurement process require that concentration data with no more than three significant figures be used on determining the classification level. Maximum concentration limits (particles/m of air) for particles equal to and larger than the considered sizes shown above

15 1 One of the most important considerations in an effective cleanroom environment is the quality and design of the cleanroom structure itself. Turn to Kingspan to give you the solution you need.

16 16 Features Our high quality, innovative UltraTech cleanroom solutions are ideal for a wide range of sectors. Contact our dedicated team to find out how we could help you. is a unique cleanroom system that provides complete design flexibility and high performance combined with unparalleled costefficiency.

17 1

1 Case Studies ABEC ABEC specialises in delivering bioprocess equipment, integrated

The cleanroom requirements for its facility in Fermoy, Ireland, are similar to an existing

Highperformance panels, doors and windows featuring the modular system by Kingspan were

The system uses the CLEANsafe coating, which boasts superior durability and chemical

18 1 Case Studies ABEC ABEC specialises in delivering bioprocess equipment, integrated solutions and services for biopharmaceutical manufacturers. The cleanroom requirements for its facility in Fermoy, Ireland, are similar to an existing cleanroom of ABEC s located at Bethlehem, Pennsylvania; its US headquarters. Highperformance panels, doors and windows featuring the modular system by Kingspan were used internally. The system uses the CLEANsafe coating, which boasts superior durability and chemical resistance. The UltraTech system allows for fully flush details, integrated cleanroom doors with a concealed interlocking system, glazed flush units, air return panels, service conduits and raceways for concealed services.

19 Case Studies KU Leuven Rega Institute The Rega Institute

Catholic University of Leuvenin in central Belgium.

Biosafety Level and features interlocking doors and QuadCore

The 1mm thick QuadCore panel provides stability of one hour

19 19 Case Studies KU Leuven Rega Institute The Rega Institute is a Belgian scientific establishment that is part of the Catholic University of Leuvenin in central Belgium. This negatively pressurised cleanroom is certified to Biosafety Level and features interlocking doors and QuadCore Ultratech Versatile SemiFlush ceilings, certified to FM 42. The 1mm thick QuadCore panel provides stability of one hour in the event of a fire. This project also features Precision panels, doors and windows.

20 UK, Ireland and North America Greenfield Business Park No. 2, Greenfield, Holywell, Flintshire, CH GJ, UK T: +44 (0) F: +44 (0) Rest of Europe, APAC, Middle East, Turkey, Africa, Central Asia Pontstraat 0, Waregem zone 11B B91 BeverenLeie Tel. +2 (0) Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only andkingspan Limited and its subsidiaries accept no liability in respect thereof. 4/201/Rev.

Cleanroom Systems UltraTech

Cleanroom Systems UltraTech UltraTech High Specification Cleanroom Overview Innovative Cleanroom by Kingspan Highend, versatile cleanroom solutions tailored to your individual project requirements, delivered seamlessly by the technology