MOLD CONTROL SYSTEMS, INC

Transcription

1 MOLD CONTROL SYSTEMS, INC MAINFRAME: INSTALLATION INSTRUCTIONS AND WIRING DIAGRAMS MCS MOLD CONTROL SYSTEMS, INC HOT RUNNER SYSTEMS TEMPERATURE CONTROLS AND ACCSSORIES 00 SOUTH ORANGE AVENUE, SUITE #0 ORLANDO, FLORIDA TEL FAX. 0--

2 PAGE CONTENTS PAGE MAINFRAME INSTALLATION AND OPERATING INSTRUCTIONS POWER CONNECTION TO MAINFRAME MAINFRAME TO INTERCONNECTION DIAGRAM MOLD POWER AND THERMOCOUPLE CONNECTOR DIAGRAM SYMBOL CHART MAINFRAME WIRING DIAGRAM 9 POWER AND FAN CONNECTION DIAGRAM 0 CONNECTOR DIAGRAM FOR POWER AND THERMOCOUPLE CABLES

3 PAGE MAINFRAME INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND SERVICE SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY! LOCATION The proper location is important for dependable service. The control systems should be located so as to allow free air movement into and out of the mainframe consideration should be given to allow the least exposure to heat, dust, dirt, moisture and corrosive vapors. The front of the system must be readily accessible for set up and adjustment purposes. CONNECTING INPUT POWER: Remove right side panel by removing the screws around the perimeter of this panel. Select input cable size and configuration based on load requirements and local electrical codes. Insert input cable through cable clamp provided on the side plate of the mainframe Attach leads to terminal strip as marked on inside of plate for single-phase or three-phase operation. Check serial number plate to determine how mainframe was wired when shipped. NOTE: If single-phase operation intended, It should be specified at the time of order. All mainframes are wired for 0 volt, 0/0Hz phase power when shipped. Note: Be sure to attach ground as shown on the terminal block diagram. Replace side plate with screws. Take up excess slack in the cable and secure with strain relief clamp provided on the outside of the cabinet. Route AC input cable to branch circuit (service) disconnect switch and attach leads to the fused side of the switch. Be sure the ground lead is attached to a good earth ground. 9 Insert appropriate fuses in the main service fuse box. NOTE: It is recommended that a service disconnect switch be installed. This will provide a convenient means to completely disconnect all power from the temperature control system.

4 PAGE POWER CONNECTION TO MAINFRAME MAINFRAME

5 PAGE MAINFRAME TO MOLD INTERCONNECTION DIAGRAM T/C L L L MALE PWR TERMINAL MOUNTING BOX PTC-X-TBM MOLD POWER CABLE MOLD POWER CONNECTOR, MALE PIC-XM THERMOCOUPLE CABLE ALL ZONE MOLD THERMOCOUPLE CONNECTOR, MALE MTC-XM ZONE A B C FRONT MOLD POWER CONNECTORS FRONT MOLD THERMOCOUPLE CONNECTORS PART NUMBER: ZONE PIC-M ZONE PIC-M ZONE PIC-M PART NUMBER: ZONE MTC-M ZONE MTC-M ZONE MTC-M ZONE *See connector wiring diagram on next page. 0 9

6 PAGE MOLD POWER AND THERMOCOUPLE CONNECTOR DIAGRAM MOLD POWER INPUT MAINFRAME ZONE PIN NUMBER A, A A, A A, A A, A ZONE MAINFRAME B, B B, B B, B ZONE MAINFRAME C, C 9 C, C 0 C, C C, C ZONE MAINFRAME A9, C9 GND GND GND MOLD THERMOCOUPLE OUTPUT ZONE ZONE PIN NUMBER ZONE PIN NUMBER ZONE PIN NUMBER,, 9,,, 0,,,,, 9,,, 0,,,,,, 9,, 0 9 9, 0 0,,,

7 PAGE SYMBOL CHART MAINFRAME AC POWER INPUT MALE A MAINFRAME LOAD OUTPUT A MAINFRAME THERMOCOUPLE

8 A A MAINFRAME WIRING DIAGRAM A A ZONE ZONE ZONE ZONE A A A A WHT + WHT + WHT + WHT ORANGE BROWN YELLOW PURPLE YELLOW A A A A A A A A C C ZONE B B ZONE B B ZONE B B ZONE WHT + WHT + WHT + WHT BROWN ORANGE BROWN YELLOW PURPLE C C B B B B B B A9 C9 C C ZONE ZONE ZONE 0 ZONE 9 C C C C WHT + WHT + WHT +0 WHT ORANGE BROWN ORANGE PURPLE YELLOW PURPLE A C 9 9 C C C C C C

9 9 PAGE 9 POWER AND FAN CONNECTION DIAGRAM FAN NEON LAMPS N L L L BLACK BLACK L L TERMINAL BLOCK L L L NEU GND BLACK GND CIRCUIT BREAKER CONVERT FROM PHASE TO PHASE PHASE CONNECTION PHASE CONNECTION L L L / ORANGE/BROWN PURPLE/YELLOW L L L /BROWN/PURPLE ORANGE//YELLOW POWER DISTRIBUTION STRIP AC POWER INPUT FROM BREAKER BLACK AC POWER INPUT FROM BREAKER BLACK DIA. DIA.. REMOVE REAR COVER (WIRES ARE CONNECTED IN DIAGRAM.. REMOVE WIRES FROM DISTRIBUTION TERMINALS AND SET COLORS A SHOWN FOR PHASE. (DIAGRAM ) If you have any questions please call 9--9 or support@moldcontrol.com

10 0 PAGE 0 CONNECTOR DIAGRAM FOR POWER AND THERMOCOUPLE CABLES MAINFRAME MALE ZONE PINS CONN. (a) GND MOLD POWER CABLES WIRE COLOR & ZONE / ZONE /YELLOW PINS CONN. (b) MOLD ZONE MAINFRAME ZONE PINS CONN. (b) TERMOCOUPLE CABLES MOLD WIRE COLOR PINS ZONE GND (c) (d) (e) A BLACK A A A A A 9 A A A A A A 0 A ORANGE A A A A A A /BLACK A A A /BLACK A A 9 B /BLACK B B B ORANGE/BLACK B B 0 ZONE POWER CABLE PART NUMBER MPC-C0M, MPC-C0M ZONE THERMOCOUPLE CABLE PART NUMBER TC-C0M, TC-C0M B /BLACK B B B BLACK/ B B B / B B B / B B 9 C / C C C BLACK/ C C 0 ZONE POWER CABLE PART NUMBER MPC-C0M, MPC-C0M ZONE THERMOCOUPLE CABLE PART NUMBER TC-C0M, TC-C0M 9 0 C / C 9 9 C 9 9 C ORANGE/ C C 9 C / C 0 0 C 0 0 C / C C 0 C ORANGE/ C C C BLACK/YELLOW C C A9 /YELLOW A9 A9 C9 /YELLOW C9 C9 9 0 ZONE POWER CABLE PART NUMBER MPC-C0M, MPC-C0M ZONE THERMOCOUPLE CABLE PART NUMBER TC-C0M, TC-C0M 9 A C B B C A 9 CABLE END (a) CABLE END (b) ZONE MOLD END (c) ZONE MOLD END (d) ZONE MOLD END (e)