Industry must meet strict Government air
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- Ursula Mathews
- 5 years ago
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2 BESTECH s remote control weather balloon launcher. Industry must meet strict Government air emission regulations while maximizing its productivity and profitability. The road to environmental and economic sustainability is an interesting one and industries world-wide have been searching for a reliable solution to help them meet this end. BESTECH, one of Canada s leading engineering, software development and environmental monitoring firms is leading the way with its AQMTM (Air Quality Monitoring) System and providing industry with a seamless solution to maximize productivity and assist in managing emissions.
3 In 2005, two mining giants, Inco (now Vale Inco) and Falconbridge (now Xstrata) approached BESTECH to create an innovative air quality monitoring system to replace their existing outdated system. Within one year s time BESTECH s software engineers designed a totally comprehensive and sophisticated product called AQM TM (Air Quality Monitoring). The AQM TM System is the largest SO 2 monitoring network operating in Canada with seventeen active SO 2 monitoring sites, two meteorological stations, and one SO 2 mobile unit operating in the City of Greater Sudbury. The fixed data collection stations collect ambient SO 2 concentration data, surface temperatures, solar radiation, air temperatures at various elevations and the speed and direction of the wind. AQM TM consistently delivers the critical data needed through a web-based platform to the Ministry of Environment and the mining companies to determine ambient S0 2 concentrations and quality assurance. All three stakeholders have very large and different information technology architectures that use the information collected through the AQM TM System and BESTECH s design met all their needs and requirements. The Ministry of the Environment requires accurate third-party historical data to monitor industry emissions and uses the information for long-term Fixed data collection station in the community of Greater Sudbury. studies. Just as important as the AQM TM System is the service that BESTECH provides us, says Frank Javor, Manager of Environment Air for Vale Inco. BESTECH operates and maintains the system, interfaces with the Ministry of Environment and performs the legal reporting necessary. Doing so, as an independent third-party, I believe, provides a higher degree of assurance to all stakeholders, says Javor. Vale Inco uses the information from the AQM TM System differently. Information is received by the Smelter s Emission Reduction Program Operators, who run dispersion models based on numerous pieces of meteorological and AQM TM data to accurately manage the smelter s production levels. The AQM TM data collected helps our ERP Operator make better decisions in shorter a time frame, says Javor. The AQM TM system also provides Xstrata s smelting operations with BESTECH s SO 2 mobile unit.
4 real-time data to allow them to react and adjust production levels, further ensuring control and legislative emission compliance. Xstrata feeds the data from AQM TM directly into its smelter s SO 2 modelling systems which allows them to predict what their emission levels will be for the entire work day with a high degree of accuracy. The ability to rely on the real-time data and know that it s accurate, reliable and that we can increase or reduce output at different times of the day s production is very valuable, says Marc Butler, Superintendent of Environment, Xstrata. Due to the extreme environmental conditions the system operates under, the AQM TM system was designed using a solid-state PLC collection solution in order to weather out power interruptions and fluctuations that usually cripple PC based systems. The system has been designed with a multi-level security access and several data redundancy levels in order to provide 98% data collection and retrieval, twenty four hours a day, seven days a week. Large volumes of data are delivered simultaneously through redundant communication channels that range from cable Ethernet, wireless, dial up or RFH networks managed by the BESTECH servers and delivered to the Ministry of the Environment and the operational control centres of each mine site. All data is simultaneously archived using three different types of recording mediums further increasing the system s capabilities. Should an emission exceedance occur, the AQM TM system can alert stakeholders through either SMS, or telephone notification. Instantly, a series of coordinated processes occur notifying managers, operators and support technicians to verify their respective operational system settings. Most recently, the Iron Ore Company of Canada, one of Canada s largest iron-ore producers has purchased BESTECH s AQM TM (Air Quality Monitoring) System for its Labrador City operations. We will be providing a turnkey AQM TM solution which should be commissioned in June Screen shot of public SO 2 interface. 2010, says Pat Dubreuil, Manager of BESTECH s Technical Support Division. It will provide IOC with a SQL view interfaced by an OSI PI RDMS solution, further improving IOC s data capture and historical emission performance and compliance. We are seeing an increase in demand for BESTECH s AQM TM (Air Quality Monitoring) System from various smelting sites and municipalities operating waste disposal sites. These groups are attracted to AQM TM s scalability, its unlimited user licenses and full service management options. There are more queries now from other industries who see the flexibility and versatility of AQM TM s capability to track data collection for waste water meter flows, piezometer fluctuations and land and geophysics data, say Dubreuil. The AQM TM system is now being incorporated into another of BESTECH s products called NRG1-
5 ECO TM. NRG1-ECO TM is a mine-wide energy management solution which provides system control strategies such as Ventilation-On-Demand (VOD) that dramatically reduces a mine s energy consumption while maximizing productivity, profitability and worker safety. AQM TM will play an important part within the system in collecting and reporting air quality data within the mines. With BESTECH s AQM TM System and our company s attention to due diligence and established processes, we feel better prepared to prevent air quality exceedances because AQM TM is reliable and effective as it feeds data seamlessly into our systems, says Marc Butler, with Xstrata. In fact, adds Butler, since working with BESTECH and implementing the AQM TM solution, my involvement with emission-related issues has nearly disappeared. In 2010 Xstrata is hoping to exceed its production tonnage from previous years and despite this, Butler feels confident that the smelting operation will further reduce emissions with the help of AQM TM and Xstrata s other internal systems. That s a good thing for both the economy and environmental sustainability. BESTECH has always been a company concerned with environmental sustainability and the long-term sustainability of our clients, says Marc Boudreau, CEO of BESTECH. Our team believes that we can create innovative solutions that deliver a positive impact now and in the future; and that s what we strive for daily, says Boudreau. With BESTECH s AQM TM System and our company s attention to due diligence and established processes, we feel better prepared to prevent air quality exceedances because AQM TM is reliable and effective as it feeds data seamlessly into our systems, says Marc Butler, with Xstrata. AQM TM SO 2 reporting data. For more information on AQM TM, NRG1-ECO TM or BESTECH, go to www. bestech.com. BESTECH was created to address the need for a group dedicated to system integration and industrial automation. The company has established a solid reputation in the world of engineering, software development and environmental monitoring. Its philosophy revolves around delivering QUALITY services and INNOVATIVE products - on time, on budget and on spec. BESTECH s PLC and SO 2 rack.
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