PROGRAMMABLE LOGIC CONTROLLERS. FX Analog Family
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1 POGAMMABLE LOGIC CONTOLLES Family
2 A tradition in refining excellence. 3 series and Control The 3 series makes analog control simpler than ever. Custom tailor your 3 series to Ease of use Control systems that require minimum setup and keep program development time to a minimum. match your application requirements. Choose from the basic expansion boards, the direct addressing adapters, or the powerful CPUintegrated special function blocks. This level of flexibility ensures that you get the perfect solution for your system needs and your budget. Flexible A configurable design that permits open communication, large I/O handling, as well as precise positioning and analog control, creating systems that mold to customer requirements. What is Control anyways? control is used in a broad range of industries. In simple terms, it enables a discrete signal to provide control within a PLC system. Basic examples of analog control include collection of sensory data from fluid levels and the control of a motor s speed. Systems can be developed and configured to each user s needs and requirements. There are 3 basic categories of analog control; analog to digital (A/D), digital to analog (D/A), and temperature control and measurement. Output Motor or Inverter Control Voltage or Current Input Output Device D/A convert PLC Data Processing Affordable A high performance to cost ratio makes economical design solutions for a diverse range of applications a reality. These features combined with Mitsubishi Electric s legacy in quality and reliability ensures that the 3rd generation of controller will continue to be at the forefront of the compact PLC market and provide customers with a leading edge. Control in action Here we have a typical system example. A thermocouple (TC) monitors the temperature of the heating element, and maintains a certain temperature in the orange liquid based on the input temperature from the sensor (PT). Then a flow meter (A/D) measures the amount of fluid that is pumped in into the blue liquid. An inverter is controlled (D/A) to power an electric motor to agitate the blue liquid and a second flow meter (A/D) measures the amount of liquid going into each container. Customer Confidence With a design philosophy spanning more than quarter of a century, a customer base spread across the globe, a host of industrial certifications and almost 9 million CPUs sold, the 3 series continues to sustain its position as the compact PLC of choice. Standards and International Acceptance Compliance with CE and UL/cUL standards enables users worldwide to put faith in the brand. The range is also certified to a variety of shipping approvals that include Lloyds, German Lloyds, American Bureau of Shipping, egistro Italiano Navale, DET Norse Veritas, Bureau Veritas, and Nippon Kaiji Kyokai.
3 Platform A new benchmark in analog control Standard Functions Standard analog control functions allow for simple control of analog related processes. Voltage and current levels can be input and output by A/D and D/A channels respectively. A standard range of 0V to 10V DC and 4mA to 20mA DC is provided, with many units having extended ranges. Input Ammeter or Pressure Sensor Voltage or Current Input Input Device A/D convert PLC Data Processing levels from a thermocouple or platinum temperature sensors can be input to the temperature units. Depending on the acquisition device the temperature input can be -100 to 1300 C (-100 to 2400 F). Averaging of input data can be performed in all 3 series PLCs receiving an analog input. This allows for source inconsistencies to be smoothed out as the user can specify the amount of time to perform averaging of analog values over to provide stable data. Advanced Functions The 3U-3A-P and 2N-A are hybrid A/D D/A units. They have channels for both analog input as well as analog output. The 2N- 8 is a hybrid analog input unit. The channels of analog input can also be used for temperature input. Conversion of data from the analog unit to the PLC happens fast. For all channels of any 3U series analog unit it takes just 200μs for the 3U or 3UC to convert data, or 20μs for the 3G. special function blocks incorporate an embedded CPU within the module. This added processing power allows the module to work independent from the PLC s CPU and perform advanced analog control functions. Input Sensor Input Device PT TC Digital Filtering Digital filtering can be implemented to reduce the amount of noise. This function is available in the 3U-4 and 3UC- 4. See the figure below. input value input value Digital output value(digital Filter) Digital output value(averaging) The digital output value will follow the analog input value. Set digital filter value Set digital filter value Converted into stabilized digital output value (Fluctuation width is less than 10 times of sampling) Time Tank water Output Pattern Using a table an output pattern can be configured allowing an analog signal to be output according the data table for automating control sequences. The function is available exclusively in the 3U-4. PID Control Allows for automated error corrections based on PID (proportional integral derivative) control algorithms that can be set up by the user or set automatically with the Autotuning function. Other features include set upper/lower limit values to control the output and alarm output for specified input and output variations. See the figure below. Specialized Control The 3U-4LC* is the new specialized module providing 4 channels of fast and precise temperature input or output. * Available from spring Target Value Tank water temperature Time PID Control operation P00/P000/Ni1000 Thermocouple ( Measurement Device) A/D convert Value ead to PLC Output voltage(v) 10 S-shaped interpolation Point2 No interpolation Point3 S-shaped interpolation Time 0 Point1 Output updata time at point 1 Output updata time at point 2 Output updata time at point 3 Point4 Time
4 Special Adapter* 1 Main Unit *2 *1 : For connection to an 3UC main unit, the 2NC-CNV-IF interface adapter or the 3UC-1PS-V power supply unit is required. *2 : To connect to the 3U main unit a 3U BD board is required. For connection to a 3G is the 3G-CNV-P required. Expansion Board The 3 series can be expanded with 3 different analog options: Expansion Board - Basic expandability with 1 or 2 channels for basic analog control* - Basic CPU function expansion - No additional installation space required - Direct CPU access * : Available for 3G and 1S Expansion Boards Lineup 3G-2-BD 1N-2-BD 3G-1-BD 1N-1-BD Setpoint 3G-8AV-BD 1N-8AV-BD 3G-2-BD Special Adapter - Standard expandability with 3 or 4 channels for standard analog or temperature control* - Standard high-speed functions - Direct programming - Space saving installation - Galvanic insulation of the signals * : Available for 3U.3UC and 3G Adapters Lineup 3U-4-P 3U-4-P 3U-3A-P 3U-4-PT-P 3U-4-TC-P 3U-4-PTW-P 3U-4-PNK-P 3U-4-P - Advanced solution with 2 to 8 channels for advanced analog or temperature control with up to 16 bit resolution and digital filtering* - Advanced function expansion - Embedded CPU for PLC scan time independent operation - Integrated memory - Access via From/To instruction - Special 3UC units available * : Available for 3U.3UC and 3G Lineup 2N-2 3U-4 2N-2 3U-4 2N-A 2N-8 3UC-4 2NC-4 2N-2LC 3U-4LC 3U-4 3UC-4
5 3UC-4 3U D / A Configuration rules/expandability 3U 3 1 P Communication P High-Speed Output P High-Speed Input P Board 3U Main Unit 2N I/O Expansions 3U/2N 3U Power Supply Unit 3UC P Communication P 3UC Main Unit 2NC I/O Expansions 3UC/2NC 3UC-1PS-V or 2NC-CNV-IF 2N Unpowered I/O Expansions 3U/2N 3G 3 1 P Communication P Interface Converter P 3G Main Unit BD 2 2N I/O Expansions 3U/2N 3U Power Supply Unit 1S Communication P Interface Board 1 1S Main Unit BD AC AC Power supply DC DC Power supply D1 DC Input(sink) DC Input(sink/source) elay output Transistor(sink) Transistor(source) 1 3U Main Units I/O 1 3UC Main Units I/O 1 3G Main Units I/O 1 1S Main Units I/O 3U-16M[ ] 3U-32M[ ] 3U-48M[ ] 3U-64M[ ] 3U-80M[ ] 3U-128M[ ] T/ES: AC T/ESS: AC /ES: AC T/DS: DC T/DSS: DC /DS: DC 3U-32M/ES 3UC-64MT/DSS 3UC-16MT/[ ] 3UC-32MT/[ ] 3UC-64MT/[ ] 3UC-96MT/[ ] D: DSS: DC DC D1 3G-24MT/ES 3G-14M[ ] 3G-24M[ ] 3G-40M[ ] 3G-60M[ ] T/ES: AC T/ESS: AC /ES: AC 3G-40MT/ES T/DS: DC T/DSS: DC /DS: DC Note : 3G DC units are available from Spring S-10M[ ] 1S-14M[ ] 1S-20M[ ] 1S-30M[ ] 1S-14M-ES/UL -ES/UL AC T-ESS/UL AC -DS DC T-DSS DC 2 Expansion Boards 3G-2-BD 3G-2-BD 3G-1-BD 1N-2-BD 1N-1-BD Setpoint 3G-8AV-BD 1N-8AV-BD 3 Special Adapters 4 3U-4-P 3U-4-P 3U-4-P 3U-3A-P 3U-4-PT-P 3U-4-TC-P 3U-4-PTW-P 3U-4-PNK-P (for the 3UC PLC) 3UC-4 3UC-4 2NC-4-4 3U-4 2N-2 3U-4 2N-2 3U-4 2N-A 2N-8 2N-2LC 3U-4LC 2 Expansion Boards 3 Group Function Product Name 3U 3UC 3G 1S Description Special Adapters 4 Special Function Blocks Board Setpoint Sensor Input Control 3G-2-BD 2 Volt/Current - - Max. 12bit resolution 3G-1-BD Volt/Current Max. 12bit resolution 1N-2-BD 2 Volt/Current - - Max. 12bit resolution 1N-1-BD Volt/Current Max. 12bit resolution Note 3G-8AV-BD 8 analog setpoint potentiometers with 8bit 1N-8AV-BD 8 analog setpoint potentiometers with 8bit 3U-3A-P* 3 * 2 * 2 2 Volt/Current 1 Volt/Current Max. resolution 3U-4-P * 2 * 2 4 Volt/Current - - Max. resolution 3U-4-P * 2 * Volt/Current resolution 3U-4-PT-P * 2 * 2 4 Pt C to +20 C 3U-4-PTW-P * 2 * 2 4 Pt C to +600 C 3U-4-PNK-P * 2 * 2 4 Pt1000/Ni C to +20 C Pt C to +110 C Ni1000 3U-4-TC-P * 2 * 2 4 Thermocouple C to C J-type -100 C to C K-type 2N-2 * 1 2 Volt/Current - - resolution 3U-4 * 1 4 Volt/Current - - Max. 1 bit resolution 3UC-4 4 Volt/Current - - Max. 1 bit resolution 2N-8 * 1 8 Volt/Current/TC - - Max. 14 bit resolution 2N-2 * Volt/Current resolution 3U-4 * Volt/Current 1 bit resolution 2NC Volt/Current Max. 11 bit resolution 2N-A * 1 4 Volt/Current 1 Volt/Current Input : Max. 14 bit Output : Max. res. 2N-2LC * 1 2 Pt/TC 2 Digital outputs controller 3U-4LC * 1 4 Pt/TC/Volt 4 Digital outputs controller Some items require additional expansion modules in order to function where other connection rules and requirements may apply. For more details, refer to the respective product manuals. *1 : For connection to an 3UC main unit, the 2NC-CNV-IF interface adapter or the 3UC-1PS-V power supply unit is required. *2 : To connect to the 3U main unit a 3U BD board is required. For connection to a 3G is the 3G-CNV-P required. *3 : The 3U-3A-P is supported in 3U(C) PLCs version 2.61 or later and 3G PLCs version 1.20 or later.
6 Specifications 3 3 Output ange (External load resistance) 4 esolution Digital Input Expansion 2 Board 3 (2k to 1MΩ) 3 Expansion Board Input ange (Input resistance) 8μA s (voltage), 11 bits (current) Overall Accuracy *1 3G-2-BD 2. mv None Isolation 4μA 4µA 3U(C) : 200μs *7 3G : 20μs *7 See Notes below: *3 and *4 8 I/O points 0 I/O points / / /Temp / Special Hyb Function Block Adapter N-2 4 3U-4-P 3, 8μA 4μA 10µA None / Compensated range esolution Digital Output Accuracy Conversion Time Isolation No. of Occupied Points *12 11 bit ±1% / 1 / channel 2. ms / See Notes below: *3 and *4 / /Temp Hyb 3U(C) : 200μs *7 3G : 20μs *7 4 Function 2Block 3 8Special 0 to V DC, Special 3 2Function 4Block3 4 to 20 ma 2 (k to 1MΩ) 4ms/ 1 channel Notes (400Ω or less) s (voltage), 11 bits (current) 3U-4-P Approx.10ms[1ms 2channels] 8(D8112 or D8113 are updated 180 μs, data updated every scan time after the END instruction) Conversion Time Input Types ±1% ±1% 3 / to 10V DC 0(198.7kΩ) Adapter 2N-2 0 to V DC, ( 2k to 1MΩ) 3 1N-2-BD 0 to 10VDC (300kΩ) 4 4 Expansion Board 3 2. mv 8μA s (voltage), 11 bits (current) Digital Output D 3 3G Special 3 3 2Function 4Block -1-BD / 4 to 20 ma (2k to 1MΩ) No. of Occupied I/O N-1-BD 2 esolution 4 ±1% Isolation No. of Occupied I/O 3 Board 42Expansion 3 Approx.10ms (D/A conversion is started after 60 μs, data updated every scan time the END instruction) None None Conversion Time A 8μA s (voltage), 11 bits (current) Overall Accuracy *1 ybrid H 4 Adapter *13 3 3U-4LC 2N -2LC 3U-4-TC-P Thermocouple type K, J,, S, E, T, B, N, PL II, Thermocouple type K, J,, S, E, T, B, N, PL II, K type J type We-26, U, and L, 3-wire platinum resistance We-26, U, and L, 3-wire platinum resistance thermocouple thermocouple Thermometer sensor(s) Pt100, and JPt100 Thermometer sensor(s) Pt100, JPt100, Pt1000 Voltage input Examples: Examples: Type K: -100 to +1300( C) / -100 to +2400( F) -100 to +1000( C) / -100 to +600( C) / Type K: -100 to +1300( C) / -100 to ( F) Type J: to ( C) / -100 to +2100( F) -148 to +1832( F) -148 to +1112( F) Type J: to ( C) / -100 to +2100( F) Voltage input: 0 to 10mVDC, 0 to 100mVDC 0.1 C / 0.1 F or 1 C / 1 F input : 0.1 C / 0.1 F or 1 C / 1 F Voltage input: 1μV 0.4 C / 0.72 F 0.3 C / 0.4 F Examples: Examples: Type K: -100 to ( C) / -100 to ( F) to ( C) to ( C) Type K: -100 to ( C) / -100 to ( F) Type J: to ( C) / -100 to ( F) / to ( F) / to ( F) Type J: to ( C) / -100 to ( F) 0 to 10mVDC input: 0 to ±0.7% of range span ± 1 digit *11 00ms (Sampling time) See Notes Below: *3, *4 and *6 Control method: Two-position, PID(with auto-tuning), PI control Notes: (For detailed information please refer to the respective product manuals). *1: Percentage of full scale *2: For Shipping approvals consult with respective manual *3: A photocoupler is used to insulate the analog input or output area from the PLC. *4: Channels are not insulated from each other. / / 20ms (Sampling time) ±0.7% of range span ± 1 digit *11 /Tem Hy : 20μs *7 ±0.% of full scale +1 C See Notes Below: *3, *4 and *6 3U(C) : 200μs *7 3G Control method: Two-position,PID(with auto-tuning) *: 2NC-CNV-IF required for 2NC *6: A DC/DC converter is used to insulate the power supply from the analog input or output. *7: Data updated every PLC scan time *8: If 1 or more channels use the digital filter(s), the time required for A/D conversion will be " ms x number of selected channels."
7 3 42 Special Function 3 Block / / Special Function Block Special Function Block mV 1.2μA 0.32mV U-3A-P ±0.% (20 to 30 C), 00 μs x No. of used chan / nels *8 00 μs x No. of used channels *8 4 2 Adapter 3 4 Adapter 3 2 3U-4-PT-P / 8 Function Block 8Special 2N-8-20 to +20mA, 0.63mV 2.μA(±20mA) / 2μA() Signed 1 bit Signed 14 bit ±0.3%(20 to 30 C), / / ±0.3%(20 to 30 C), ±0.%(0 to C) ±0.% (0 to C) : 40μs per output ch*7, 1ms / Number of used channels / 00μs / Number of used channels *9 / : 0μs per output ch*7 See Notes below: *3 and *4 See below 3U(C) 3G U-4-PNK-P 4 / / 8 3U-4-PTW-P See below Adapter 3 4 / / 33 ±0.3% ±0.% (20 to 30 C), (20 to 30 C), ±0.%(0 to C) ±1.0%(0 to C) 3 2N-A -100 to +100mV DC, -20 to +20mA, (198.7kΩ) 0μV(±100mV), 1.2μA(±20mA), μa 0.32mV(±10V) 10μA() Signed (±100mV), Signed 1 bit Signed 16 bit (±10V) 1.2µA 2ms 44 3 Signed 16 bit Signed 1 bitsigned 16 bit Signed 1 bit ±0.3% (20 to 30 C), ±0.% (0 to C) U-4 3UC-4-20 to +20mA, -20 to +20mA,, / / 4See 2below See below 4 H 4 Special Function Block 2N-A 0 to 20mA, (2k to 1MΩ) mv 20μA Signed 10 bit (20 to 30 C), ±0.% 4μA 3 (20 to 30 C), ±0.% 3U(C): 80μs per input ch*7, 3G: 90μs per input ch*7 See 2 below 3 0 1ms/ 4 channels 44 Adapter 3U-3A-P (k to 1MΩ) ms / 4 channels 22 3U-4 2NC-4 0 to 20mA, 0 to 20mA, (2k to 1MΩ) (1k to 1MΩ) mv 20μA 0.32mV 0.63µA Signed 10 bit Signed 16 bit 1 bit ±0.% (0 to C) SpecialFunction Block H 3 *14 2N-8 3-wire platinum resistance thermometer sensor(s) Pt100 2 or 3-wire Thermometer sensor(s) (Pt1000 or Ni1000) -0 to +20( C) / -8 to +482( F) -0 to +20( C) / -8 to +482( F) (Pt1000) / -40 to +110( C) / -40 to +230( F) (Ni1000) -100 to +600( C) / -148 to +1112( F) -100 to +1200( C) -100 to +600( C) -100 to +30( C) -148 to +2192( F) -148 to +1112( F) -148 to +662( F) 0.1 C / 0.18 F 0.1 C / 0.2 F 0.2 C to 0.3 C / 0.4 F to 0. F 0.1 C / 0.1 F -00 to +200( C) / -800 to +4820( F) -00 to +200( C) / -80 to +4820( F) (Pt1000) / -400 to +1100( C) / -400 to +2300( F) (Ni1000) 3U(C) : 200μs*7 3G : 20μs*7 3-wire platinum resistance thermometer sensor(s) Pt100 K type J type T type thermocouple thermocouple thermocouple to to (ºC) / +6000(ºC) / / to (ºF) to (ºF) / / / ±0.%(0 to C) ±1.0% (0 to C) : 200μs*7, : 20μs*7 : 200μs*7, : 20μs*7 3U(C) 3G to +6000( C) / to ( F) 3U(C) 3G See notes below *3, *4, and *6 See notes below *3, *4, and *6 *9: If 1 or more channels use the thermocouple input(s), the input voltage/current data conversion speed will be "1 ms number of selected channels." *10: CTL-12-S36-8 or CTL-6-P-H (manufactured by U..D. Co., Ltd.) *11: Cold contact temperature compensation error Within ±1.0 C(when using a thermocouple) *12: input 2, Transistor output 2 and CT input to +300(ºC) / to +6620(ºF) ±0.7% (0 to C) 40ms / Number of used channels See Notes below: *3, *4 and*6 *13: input 4, Transistor output 2 and input 4 *14: Also can be used as TC for inputs or V/mA for temperature input. Some photographs are reserved by enata Osinska Alexander Yakovlev Orlando Florin osu -Fotolia.com
8 Visualization Industrial control panels are increasingly turning into multifunctional human-machine interfaces. The GO000 family features 3 different series to provide the best fit of functionality for all kind of user requirements. G6 The all-in-one model 1 XGA TFT G69M 6,36 colors 12.1 SVGA TFT G68M 6,36 colors SVGA VGA TFT SVGA VGA TFT G67M 6,36 colors G66M 6,36 colors G1 Standard functions for demanding users.7 QVGA TFT G1 26 colors QVGA STN G1 26 colors QVGA STN G10 16 gray scales QVGA Handy GOT/STN G1HS 26 color G10HS 16 gray scales G0 Affordability with basic functionality.7 QVGA STN G0 26 colors G00 16 blue scales 4.7 QVGA STN G04 26 colors G blue scales 4. STN G030 Monochrome Tricolor LED [Green/Orange/ed] [White/Pink/ed] Black Frame / White Frame 3.7 STN G020 Monochrome Tricolor LED [Green/Orange/ed] [White/Pink/ed] Black Frame / White Frame Global Partner. Local Friend. Australia Brazil China Czech France Germany India Mitsubishi Electric Australia Pty. Ltd. 348 Victoria oad, ydalmere, N.S.W 2116, Australia Tel: Fax: MELCO-TEC ep. Com.e Assessoria Tecnica Ltda. ua Correia Dias, 184, Edificio Paraiso Trade Center-8 ander Paraiso, Sao Paulo, SP Brasil Tel: Fax: Mitsubishi Electric Automation (Shanghai) Ltd. 17/F., ChuangXing Financial Center, No.288 West Nanjing oad, Shanghai, , P..C Tel: +86 (21) Fax: +86 (21) Mitsubishi Electric Europe B.V. o.s. Czech Branch adlická 714/113a Praha Czech epublic Tel: Fax: Mitsubishi Electric Europe B.V. French Branch 2, Boulevard des Bouvets, F Nanterre Cedex, France Tel: Fax: Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D atingen, GEMANY Tel: Fax: Messung Systems Pvt. Ltd. Electronic Sadan NO:III Unit No1, M.I.D.C. Bhosari, Pune , India Tel: Fax: Worldwide Mitsubishi Electric Sales Offices Indonesia P.T. Autoteknindo SUMBE MAKMU Murara Karang Selatan, Block A/ Utara No.1 Kav. No.11 Kawasan Industri Pergudangan, Jakarta - Utara 14440, P.O. Box 04 Jakarta, 1100 Indonesia Tel: Fax: Ireland Mitsubishi Electric Europe B.V. Irish Branch Westgate Business Park, Ballymount IL-Dublin 24 Tel: / Fax: / Italy Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo-Ingr.2 Via Paracelso 12, I Agrate Brianza Milano, Italy Tel: Fax: Korea Mitsubishi Electric Autoamation Korea Co., Ltd , Gayang-dong, Gangseo-ku Seoul , Korea Tel: Fax: Poland Mitsubishi Electric Europe B.V. Polish Branch ul. Krakowska Balice, Poland Tel: Fax: ussia Mitsubishi Electric Europe B.V. Moscow epresentative Office 2 /, Kosmodamianskaya. nab., 1104, Moscow, ussia Tel: Fax: Singapore Mitsubishi Electric Asia Pte, Ltd. 307 Alexandra oad #0-01/02 Mitsubishi Electric Building, Singapore Tel: Fax: South Africa Spain Taiwan Thailand U.K. U.S.A. Circuit Breaker Industries Ltd. Private Bag 2016, ZA-1600 Isando, South Africa Tel: Fax: Mitsubishi Electric Europe B.V. Spanish Branch Carretera de ubi 76-80, E Sant Cugat del Valles, Barcelona, Spain Tel: Fax: Setsuyo Enterprise Co., Ltd. 6F No.10 Wu Kung 3rd D, Wu-Ku Hsiang, Taipei Hsien, Taiwan Tel: Fax: Mitsubishi Electric Automation (Thailand) Co., Ltd. Bang-Chan Industrial Estate No.111 Moo 4, Serithai d, T.Kannayao, A.Kannayao, Bangkok Thailand Tel: Fax: Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire., AL10 8XB, U.K. Tel: Fax: Mitsubishi Electric Automation, Inc. 00 Corporate Woods Parkway, Vernon Hills, IL60061, U.S.A. Tel: Fax: HIME-L002-E0910 Printed in Japan (MEE) New publication, effective Oct.2009 Specifications subject to change without notice.
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