T22 What s New in CompactLogix Controllers

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1 Insert Photo Here T22 What s New in CompactLogix Controllers Dexter Leong, Product Manager Jane Lee, Product Manager Rachael Conrad, Product Manager Selva Subbiah, Marketing Manager Copyright 2011 Rockwell Automation, Inc. All rights reserved.

Copyright 2011 Rockwell Automation, Inc. All rights reserved.

Integrated Architecture Motor Control Connected Components

Connectivity Mechanical linked machine Stand alone machine Low

controller capabilities Mix of mechanical and electrical controls

axis motion Robotic Feeders Electronic Line Shafting Advanced

2 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 2 Scalable Machine Control Solutions Components & Intelligent Integrated Architecture Motor Control Connected Components Mid-Range Solutions Advanced Machine Solutions Simple Connectivity Mechanical linked machine Stand alone machine Low cost Just enough control Low Multi axis motion Increased controller capabilities Mix of mechanical and electrical controls Low engineering costs Integration Continuum Coordinated Multi axis motion Robotic Feeders Electronic Line Shafting Advanced connectivity Advanced information capabilities High Broadest offering available for Machine Builder (OEM) needs

3 CompactLogix Product Road map 2004 2006 2008 2010 2011 1769-L45

3 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 3 CompactLogix Product Road map L L4xS 1769-L L35E 1769-L35CR 1769-L32E 1769-L L32C 1769-L23E-QB1B 1769-L23-QFBC1B 1769-L23E-QFBC1B

CompactLogix 5370 Programmable Automation Controllers (PACs) (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved.

4 CompactLogix 5370 Programmable Automation Controllers (PACs) (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 4 Expanding on the scalability of the Logix family of controllers The CompactLogix 5370 PACs offer: A wider variety of options to provide best-fit alternatives for specific application requirements A strong motion solution when combined with Kinetix 350 for customers requiring high performance in a compact and affordable package Common and consistent features across all three platforms; scalability between the Logix families

Additions to CompactLogix Family of PACs Controller with no

Machine Controller Small Machine Controller Small Stand-Alone &

with Kinematics L33ERM 8 axis with Kinematics L30ERM 4 axis with

L30ER/L30ER-NSE L33ER L18ERM-BB1B 2 axis with Kinematics L16ER-BB1B

return of investments Note: NSE No Storage Energy (No RTC SuperCap)

5 Additions to CompactLogix Family of PACs Controller with no Integrated Motion Controller with Integrated Motion General Purpose Machine Controller Small Machine Controller Small Stand-Alone & Ancillary Equipment Controller L24ER-QBFC1B L27ERM-QBFC1B 4 axis with Kinematics L33ERM 8 axis with Kinematics L30ERM 4 axis with Kinematics L36ERM 16 axis with Kinematics L24ER-QB1B L30ER/L30ER-NSE L33ER L18ERM-BB1B 2 axis with Kinematics L16ER-BB1B L18ER-BB1B Platform enhanced to provide better features and faster return of investments Note: NSE No Storage Energy (No RTC SuperCap) (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 5

Fuel Cell, RTU, Clinical Washer, Sorter, Pre-packing, Building Automation CompactLogix 5370

5370 L3 Filling, Form/Fill/Seal Case forming, Cartoning, Wrapping, Palletizing, Conveying,

6 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 6 Application space CompactLogix 5370 L1 Rotary Knife, Cutting, Labeling, Wrapping, Solar, Fuel Cell, RTU, Clinical Washer, Sorter, Pre-packing, Building Automation CompactLogix 5370 L2 Mixing, Filtration Blending, Baking Drying, Compression Extrusion, Coating CompactLogix 5370 L3 Filling, Form/Fill/Seal Case forming, Cartoning, Wrapping, Palletizing, Conveying, Winding, Printing, Web handling, Batching, Wind Power L4x Applications that require multiple EtherNet/IP networks, Safety and Motion

each series Up to 16 axis supported on unmodified Ethernet network Average 2axis/ms with 2x faster

7 CompactLogix 5370 PACs Hardware Overview Faster CPU Existing CompactLogix 5370 controllers ~2x Integrated Motion support (ERM models) Fully scalable motion solution with at least one ERM catalog in each series Up to 16 axis supported on unmodified Ethernet network Average 2axis/ms with 2x faster application program execution Support all motion instruction including Kinematics Optional Device Level Ring (DLR)

CompactLogix 5370 PACs Hardware Overview Dual

Ethernet switch that supports Device Level Ring

in a ring topology provides resiliency from loss

devices one at a time without stopping production

switches in the system which reduces cost Open

supports packets size of up to 500 bytes send

programmatically using sample code (Confidential

8 CompactLogix 5370 PACs Hardware Overview Dual Ethernet Port Linear/Star/Ring Topology capable Ethernet switch that supports Device Level Ring (DLR) allows user to connect the Ethernet network in a ring topology provides resiliency from loss of one network connection allows replacement of devices one at a time without stopping production (similar to star topology) includes ring supervisor capability (same as ETAP or 1756-EN2TR) reduces the number of Ethernet switches in the system which reduces cost Open socket capabilities up to 32 sockets available supports packets size of up to 500 bytes send using existing MSG command Modbus/TCP supported programmatically using sample code (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 8

9 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 9 CompactLogix 5370 PACs Hardware Overview USB Type B port USB 2.0 communicating at full-speed (12mb/s) Improved performance for flashing firmware, uploads and downloads, on-line edits, and bridging to the backplane Device only, not a host no ASCII communications via USB for ASCII applications use 1769-ASCII or 1769-SM2 or 1734 ASCII module no connection to visualization or other USB devices Connect to PC using a standard USB Type B cable Typical usage: Flash firmware Upload/Downloads Mode changes Bridge to the backplane Online edits Performance improvement for firmware flashing 15 x faster firmware flashing speed compared to serial ports

CompactLogix 5370 PACs Hardware Overview Removable Secure Digital (SD)

1784-SD1 (1GB) Ships with controller 1784-SD2 (2GB) Faster reads and

capabilities in the 5370 controllers Application/Project storage

MNRF(Major Non Recoverable Faults) Battery-less Energy Storage

associated with lithium batteries Embedded in every new

10 CompactLogix 5370 PACs Hardware Overview Removable Secure Digital (SD) memory card Industrially rated and certified Secure Digital card 1784-SD1 (1GB) Ships with controller 1784-SD2 (2GB) Faster reads and writes compared to Compact Flash Auto load of program upon power up New capabilities in the 5370 controllers Application/Project storage Firmware Supervisor Runtime tag data read/write Fault Dump during MNRF(Major Non Recoverable Faults) Battery-less Energy Storage Eliminates maintenance, transportation and environmental issues associated with lithium batteries Embedded in every new CompactLogix5370 controller (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 10

12 CompactLogix 5370 L3 for Mining Applications 1769-L30ER-NSE What does NSE stands for? No Storage Energy Allows safe transport of controller in and out of mining areas Controller unit has residual energy stored in each component below 200 J after powered down No consequences of arc or spark to cause an explosion in this environment Same controller performance and features as the 1769-L30ER No Real Time Clock information stored when powered down Note: Product must still be installed in an Ex-proof enclosure 12

13 CompactLogix 5370 L2 provides Space- Saving, Cost Effective Design (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved % Size reduction in Size Large reduction in panel space Large reduction in panel space

14 CompactLogix 5370 L2 PACs offer Scalable I/O 50% more I/O Expansion module count Up to 4, 1769 I/O, modules with any 5370 L2 catalogs (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 14

15 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 15 Higher Resolution Analog Capability Higher Analog resolution + NEW Universal analog capability Capabilities L23E-QBFC1B L24ER-QBFC1B Analog Resolution 8 bit 14 bits Thermocouple input support No Yes RTD input support No Yes Combination of mix for the analog, thermocouple & RTD input. Example Analog Input Thermocouple Input RTD Input Combination Combination Combination Combination Combination

CompactLogix 5370 L1 with Point I/O Smallest Brick-style controller ever

performance in a smaller form factor The only Logix controller that uses

scalability; suitable for small distributed control system Supports up to

CompactLogix controller that supports RIUP for local I/O (Confidential For

16 CompactLogix 5370 L1 with Point I/O Smallest Brick-style controller ever in a CompactLogix family (32 points of embedded I/O) Leverages all CPU performance in a smaller form factor The only Logix controller that uses POINT I/O as a local IO system Good granularity of I/O, flexibility and scalability; suitable for small distributed control system Supports up to 2 axis of integrated Motion over EtherNet/IP with Kinematics function Only CompactLogix controller that supports RIUP for local I/O (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 16

17 Simple and Consistent Scaling Catalog Memory Embedded I/O # of local IO Expansions # of EtherNet/IP Nodes on I/O Tree Motion Axis supported (Position) 1769-L16ER-BB1B 384KB 16 IN/16 OUT L18ER-BB1B 512KB 16 IN/16 OUT L18ERM-BB1B 512KB 16 IN/16 OUT L24ER-QB1B 750KB 16 IN/16 OUT L24ER-QBFC1B 750KB 16 IN/16 OUT/4 AI/2 AO/4 HSC L27ERM- QBFC1B 1MB 16 IN/16 OUT/4 AI/2 AO/4 HSC L30ER 1MB L30ER-NSE 1MB L30ERM 1MB L33ER 2MB L33ERM 2MB L36ERM 3MB

18 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 18 Connection Counting How should I calculate this??? How connections are define today? - Number of CIP connections - Number of TCP connections

EtherNet/IP Nodes in RSLogix 5000 I/O Tree NO longer need to select the controller based on CIP connection counting Simple to understand EtherNet/IP

x 5000 I/O tree defines how many EtherNet/IP nodes you can add (e.g.

19 EtherNet/IP Nodes in RSLogix 5000 I/O Tree NO longer need to select the controller based on CIP connection counting Simple to understand EtherNet/IP nodes in RSLogix 5000 I/O tree defines how many EtherNet/IP nodes you can add (e.g L36ERM is 48 nodes) 48 Temporary connections for RSLogix5000, RSLinx Classic, 3 rd party connections are not part of the Ethernet/IP node counts anymore Users manage their Ethernet bandwidth with the number of extra connections they placed in the network (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 19

20 Example Customer Solution New Solution 5 x PF40 drives 6 Point I/O rack with 4 Analog modules + some Discrete IO PVP HMI L30ER with EtherNet/IP nodes limit = 16 PVP HMI 5 x PF40 drives 6 Point I/O rack with 4 Analog modules+ some Discrete IO Tools required: Ethernet/IP Capacity Tool Connections calculation table Tools required: Connections calculation table Total Devices = 12 CIP connections required = 41 NEED L4x to meet the connection count Total EtherNet/IP Nodes in RSLogix5000 I/O Tree= 11 CIP connections required = 41 Solution PASS with L30ER Right size control and selection as easy as 1,2,3 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 20

21 Motion Axis limit Motion CIP axis Position loop Velocity loop Torque loop Frequency Control Feedback Only Catalog Motion axis (Position) Other Axis type (Max) * Virtual axis EtherNet/IP Nodes 1769-L18ERM L27ERM L30ERM L33ERM Motion axis limit in ERM controllers Position Loop only 1769-L36ERM * Exclude position axis type Position axis and other axis type count should be within the Ethernet/IP node limit Copyright 2011 Rockwell Automation, Inc. All rights reserved. 21

or more PanelView Plus HMI over Ethernet.

22 Motion Axis limit Example Intermittent VFFS L18ERM with 8 Ethernet nodes limit can connect to : 2 x Kinetix 350 servo drives as position loop 1 x Kinetix 350 as a velocity loop 2 x I/O adaptors 1 x Stratix switch x RFID scanner 1 or more PanelView Plus HMI over Ethernet. EtherNet/IP nodes left 8-2 = = = = = = 1* K350 Servo Drives Controller 5371 * Temporary Connections Copyright 2011 Rockwell Automation, Inc. All rights reserved. 22

23 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 23 Summary Battery-less Operation (All Models) Integrated Motion in L1,L2 and L3 M controllers (CIP Motion / CIP Synch) 2x Scan Time Performance Increase (All Models) USB Port for Programming (All Models) Embedded DLR EIP Switch (All Models) Local Expansion with up to 6 or 8 POINT I/O Modules SD Flash for Program and Data Storage (All Models) >25% improvement in network PPS (All Models) Sockets communication (All Models) Much smaller form factor factor for 5370 for L2y L1/L2 Controllers Local Expansion with up to Modules Universal Analog Input (C, V, Thermocouple, RTD), 14 bit resolution Integrated Motion, 2x performance increase, >25% improvement in network and many more.. in a compact form factor provides a Right Size control for your application needs

24 Software What is needed for configuration? RSLogix5000 V20 RSLinx Classic V2.58 Firmware information Controller firmware V20.1x Compatibility matrix Not usable on RSLogix5000 version earlier than V20. (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 24

Future of the L2, L3 and L4 CompactLogix families Overview The L2, L3 and L4 Controller families are a full-featured line of

Customers who are satisfied with today s feature set and performance can continue to purchase RA will continue to supply L2,

RA will maintain RSLogix5000 - V20 for OS updates and evaluate for critical anomaly corrections.

25 Future of the L2, L3 and L4 CompactLogix families Overview The L2, L3 and L4 Controller families are a full-featured line of controllers. Customers who are satisfied with today s feature set and performance can continue to purchase RA will continue to supply L2, L3 and L4 controller families for many years to come. RA will maintain RSLogix V20 for OS updates and evaluate for critical anomaly corrections. The CompactLogix 5370 controller family provides additional diagnostics and processing horsepower which enables deployment of new features and enhancements. For all new projects RA recommends the CompactLogix 5370 family of controllers (Faster, More Memory, Integrated Motion, etc.) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 25

26 Controller Firmware Versions FIRMWARE AVAILABLE V16 V17 V18 V19 V20 V L61, L62, L63, L64, L L61S, L62S, L63S Yes Yes Yes Yes Yes 1768-L43, L L43S, L45S 1769-L35CR, L35E, L32E, L32C, L L23QBFC1B, L23EQB1B, L23EQBFC1B Yes Yes Yes Yes Yes No Future Enhancements *V20 firmware remains available online No Future Enhancements *V20 firmware remains available online 1756-L72, -L73, -L74, -L L71, -L72S, -L73S introduced starting at v20 No No No Yes + Yes Yes New CompactLogix controllers 1769-L1ER, L2ER, L3ER No No No No Yes Yes *V20 will continue in maintenance mode. Future anomaly corrections will be deployed as appropriate. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 26

27 Migration Snapshot for Existing Controllers Existing Solutions New Solutions Remarks 1769-L23E-QB1B 1769-L18ER-BB1B, L18ERM-BB1B More expansion I/O, smaller size, axis PTO motion option 1-2 Axis CIP motion,kinematics 1769-L23E-QB1B 1769-L24ER-QB1B Higher memory & more expansion IO 1769-L23E-QBFC1B 1769-L24ER-QBFC1B Higher resolution, memory and Expansion IO 1769-L23-QBFC1B 1769-L24ER-QBFC1B Higher resolution, memory and Expansion IO 1769-L L30ER/L24ER Convert to EtherNet/IP, Higher memory & performance 1769-L32E 1769-L30ER Higher memory, performance, Ethernet devices supported 1769-L35E 1769-L33ER Higher memory, performance, Ethernet devices supported 1769-L32C 1769-L30ER Need to convert to EtherNet/IP 1769-L35CR 1769-L33ER Need to convert to EtherNet/IP 1768-L43/45 with Motion 1768-L43/45 with SERCOS Motion and Multiple EtherNet/IP and/or Safety 1769-LxxERM xx=18, 27,30,33 or L43/45 with SERCOS Motion and Multiple EtherNet/IP and/or Safety Lower cost,higher performance Continue to use the existing integrated safety and multiple EtherNet/IP network capability on L4x controllers. No additional work needed ( software morphing) to upgrade to new controllers. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 27

28 SLC to CompactLogix Migrations Reduce risk by preserving existing field wiring connections Lower conversion time and labor costs with code conversion tools Gain the benefits of Integrated Architecture Copyright 2011 Rockwell Automation, Inc. All rights reserved. 28

29 Copyright 2011 Rockwell Automation, Inc. All rights reserved. 29 SLC to CompactLogix Migrations Existing Solutions New Solutions Remarks 1747-L53x 1769-L30ER Convert to EtherNet/IP, Higher memory & performance 1747-L54x 1769-L30ER Convert to EtherNet/IP, Higher memory & performance 1747-L55x 1769-L30ER Convert to EtherNet/IP, Higher memory & performance IAB upgraded to assist migration selection RSLogix 500 program conversion tool to RSLogix 5000 Ethernet Adaptor for SLC I/O Session W4 to learn more about Migration Management Solution Tools and Services

The CompactLogix Family Summary Overview Enhancements Applications Family of Programmable Automation Controllers that is: Modular and scalable Designed to address simple to

controller) Integrated motion over EtherNet/IP Easy to deploy Small to mid-size machine and process control applications Medium to high performance, value driven OEMs SLC

30 The CompactLogix Family Summary Overview Enhancements Applications Family of Programmable Automation Controllers that is: Modular and scalable Designed to address simple to complex control applications Optimized for the machine OEM Improved CPU performance Increased network bandwidth (inclusive of embedded switch) Small form factor (Smallest Logix controller) Integrated motion over EtherNet/IP Easy to deploy Small to mid-size machine and process control applications Medium to high performance, value driven OEMs SLC Migration option provides Integrated Architecture benefits while mitigating risk Competitive Users - world-class, proven and reliable control Logix capabilities in a small, cost-effective package 30

CompactLogix 5370 L2 Programmable Automation Controllers

Insert Photo Here CompactLogix 5370 L2 Programmable Automation Controllers Publication # RASB-SP213A-EN-E Copyright 2012 Rockwell Automation, Inc. All rights reserved. Agenda 1. Hardware Overview 2. Features