K/K2 SMALL DOZER PARTS REFERENCE GUIDE
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- Elvin Hodge
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1 K/K2 SMALL DOZER PARTS REFERENCE GUIDE
2 PROTECT YOUR INVESTMENT WITH GENUINE CAT PARTS Thank you for selecting the Cat Small Dozer. GREASES K/K2 STANDARD MAINTENANCE GREASES GREASES FOR UNIQUE APPLICATIONS AND ENVIRONMENTS This guide is designed to provide you with a quick reference for the parts and part numbers you need to keep your Cat Small Dozer running at peak efficiency. MAINTENANCE Proactive preventative maintenance extends the life of your machine and protects your investment. Only Caterpillar knows Cat equipment s filtration and lubrication requirements and offers parts to match your machine s maintenance cycles. SCHEDULED MAINTENANCE PARTS GREASES Previous Cat Product Name Current Cat Product Name Cat Ultra 5 Moly #1 Cat Extreme Grease - 1 (5% MOS2) Cat Ultra 5 Moly #2 Cat Extreme Grease - 2 (5% MOS2) Cat Advanced 3 Moly Cat Prime Grease (3% MOS2) Cat Arctic Platinum Cat Extreme Grease - Arctic (5% MOS2) Cat Desert Gold Cat Extreme Grease - Desert (5% MOS2) Cat Multipurpose Cat Utility Grease Grade (NLGI) Melting Point (deg C) Ambient Temperature (deg C) -35 to to to to to to to Hammer Paste PLANNED MAINTENANCE PARTS Base Oil Type Mineral Mineral Mineral Semi- Synthetic Mineral Mineral Mineral REPLACEMENT PARTS Proper maintenance minimizes the need for repair and replacement. In the event that replacement parts are required, the use of genuine Cat parts helps maximize machine performance and maintains high resale value. WEAR PARTS UNDERCARRIAGE Color Dark Grey Dark Grey Dark Grey Dark Grey Dark Grey Blue Bronze Cartridge (390 g / 14 oz) Plastic Pail (5 kg / 11 lb) Plastic Pail (16 kg / 35 lb) REPAIR PARTS GROUND ENGAGING TOOLS ENGINE PARTS DIESEL EXHAUST FLUID LIGHTS BATTERIES SEAT BELT CAB GLASS WIPERS Keg (55 kg / 120 lb) Drum (180 kg / 400 lb)
3 PLANNED MAINTENANCE PARTS K/K2 K2 EVERY 10 HOURS EVERY 50 HOURS EVERY 500 HOURS Cabin Air Cabin Air Engine Oil/Filter Change Air Filter Fuel Filter Change Serial # Prefix Fresh Air AC Recirculating AC Recirculating No AC Filter DEO-ULS Primary Secondary In-line Primary Secondary K W K W (Qty 2) K W EVERY 1,500 HOURS EVERY 2,000 HOURS EVERY 3,000 HOURS K2 Hydraulic Filter Change DEF Filter Engine Crankcase Final Drive Oil Change Winch Oil Change Hydraulic Tank Hydraulic Oil Drive Belt Serial # Prefix Filter Filter Winch Filter Breather Kit TDTO TDTO Breather Hydo Adv D3 D4 & D5 K per side 19 9R-9925 (Qty 2) 50 w/ AC w/out AC w/ AC w/out AC K per side 19 9R-9925 (Qty 2) 50 w/ AC w/out AC w/ AC w/out AC K per side 19 9R-9925 (Qty 2) 50 w/ AC w/out AC w/ AC w/out AC K EVERY 10 HOURS EVERY 50 HOURS EVERY 500 HOURS Cabin Air Cabin Air Engine Oil/Filter Change Air Filter Fuel Filter Change Serial # Prefix Fresh Air AC Recirculating AC Recirculating No AC Filter DEO-ULS Primary Secondary In-line Primary Secondary K FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF W K EVERY 1,000 HOURS EVERY 2,000 HOURS EVERY 3,000 HOURS Hydraulic Filter Change DEF Filter Engine Crankcase Final Drive Oil Change Winch Oil Change Hydraulic Tank Hydraulic Oil Drive Belt Serial # Prefix Filter Filter Winch Filter Breather Kit TDTO TDTO Breather Hydo Adv D3 D4 & D5 K FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF 1G-8878 (Qty 2) per side 19 9R-9925 (Qty 2) 50 w/ AC w/out AC w/ AC w/out AC
4 UNDERCARRIAGE K/K2 SALT Undercarriage Rollers (per side) Segments (per side) Idler Group (per side) Idler Assembly (per side) Link Assembly (per side) Serial Number Prefix Single Flange Double Flange Carrier D3/4 K/K2 KF2, KL2, JPJ KM2, KR2 FT3, LT3 MT3, RT3 KFF, KLL, GAE KMM, KRR FFF, LLL, JTD MMM, RRR (Qty 4) (Qty 2) 6S (Qty 1) (Qty 5) D5 K/K2 KY2, RRE, KW2 WT3, YT3 KYY, TRF, KWW JLF, YYY, WWW (Qty 4) (Qty 3) 6K (Qty 3) (Qty 3) SALT Track Shoes and Hardware (per side) Serial Number Prefix Desscription D3XL D3 LGP D3 30" LGP D4XL D4 LGP D5 XL D5 LGP D5 30" LGP Track Bolt 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) Master Track Bolt 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 9G-8592 (2 PC) 3T-8601 (2 PC) 9G-8592 (2 PC) Track Nut 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) Track Shoe (42 PC) (42 PC) (42 PC) (42 PC) (42 PC) 8E-9812 (40 PC) 6I-9573 (40 PC) (40 PC) Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) Track Bolt 4K-7038 (160 PC) 4K-7038 (160 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) Master Track Bolt 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 9G-8592 (2 PC) 3T-8601 (2 PC) D3/4 K/K2 Track Nut 7K-2017 (160 PC) 7K-2017 (160 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) Track Shoe (40 PC) (40 PC) (42 PC) (42 PC) 8E-9812 (40 PC) 6I-9573 (40 PC) Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) Track Bolt 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) Master Track Bolt 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 9G-8592 (2 PC) 3T-8601 (2 PC) 9G-8592 (2 PC) Track Nut 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) Track Shoe (42 PC) (42 PC) (42 PC) (42 PC) (42 PC) 8E-9812 (40 PC) 6I-9573 (40 PC) (40 PC) D5 K/K2 KY2, RRE, KW2 WT3, YT3 KYY, TRF, KWW JLF, YYY, WWW Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) (42 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) Track Bolt 4K-7038 (160 PC) 4K-7038 (160 PC) 4K-7038 (160 PC) 4K-7038 (168 PC) 4K-7038 (168 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) 9G-3110 (156 PC) Master Track Bolt 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 5A-3187 (4 PC) 9G-8592 (2 PC) 9G-8592 (2 PC) 9G-8592 (2 PC) Track Nut 7K-2017 (160 PC) 7K-2017 (160 PC) 7K-2017 (160 PC) 7K-2017 (168 PC) 7K-2017 (168 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) 1M-1408 (156 PC) Track Shoe (40 PC) (40 PC) (40 PC) (42 PC) (42 PC) 8E-9812 (40 PC) 6I-9573 (40 PC) (40 PC) Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) 3T-8601 (2 PC) 3T-8601 (2 PC) 3T-8601 (2 PC)
5 UNDERCARRIAGE K/K2 SystemOne Undercarriage Rollers (per side) Sprocket Rings (per side) Idler (per side) Idler Assembly (per side) Link Assembly (per side) Serial Number Prefix Single Flange Carrier D3/4 K/K2 KF2, KL2, JPJ KM2, KR2 FT3, LT3 MT3, RT3 KFF, KLL, GAE KMM, KRR FFF, LLL, JTD MMM, RRR (QTY 6) D D D D D D5 K/K2 KY2, RRE, KW2 WT3, YT3 KYY, TRF, KWW JLF, YYY, WWW (QTY 5) D D D D D SystemOne Track Shoes and Hardware (per side) Serial Number Prefix Desscription D3XL D3 LGP D3 30" LGP D4XL D4 LGP D5 XL D5 LGP D5 30" LGP Track Bolt (148 PC) (148 PC) (148 PC) (148 PC) (148 PC) (140 PC) (140 PC) (140 PC) Master Track Bolt (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) Track Nut 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) (140 PC) (140 PC) (140 PC) Track Shoe (38 PC) (38 PC) (37 PC) (38 PC) (37 PC) (36 PC) (35 PC) (35 PC) Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) Master Track Link (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) Track Bolt (148 PC) (148 PC) (148 PC) (148 PC) Master Track Bolt (4 PC) (4 PC) (4 PC) (4 PC) D3/4 K/K2 Track Nut 5I-6125 (148 PC) 5I-6125 (148 PC) (140 PC) (140 PC) Track Shoe (38 PC) (37 PC) (36 PC) (35 PC) Master Track Shoe (1 PC) (1 PC) Master Track Link (2 PC) (2 PC) (2 PC) (2 PC) Track Nut (148 PC) (148 PC) (148 PC) (148 PC) (148 PC) (140 PC) (140 PC) (140 PC) Track Shoe (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) Master Track Shoe 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) (140 PC) (140 PC) (140 PC) Track Bolt (38 PC) (38 PC) (38 PC) 38 PC (37 PC) (36 PC (35 PC) (35 PC) D5 K/K2 KY2, RRE, KW2 WT3, YT3 KYY, TRF, KWW JLF, YYY, WWW Master Track Bolt (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) Track Nut (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) Track Bolt (140 PC) (140 PC) (140 PC) (148 PC) (148 PC) (140 PC) (140 PC) (140 PC) Master Track Bolt (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) (4 PC) Track Nut 5I-6125 (140 PC) 5I-6125 (140 PC) 5I-6125 (140 PC) 5I-6125 (148 PC) 5I-6125 (148 PC) (140 PC) (140 PC) (140 PC) Track Shoe (36 PC) (36 PC) (36 PC) (38 PC) (37 PC) (36 PC) (35 PC) (35 PC) Master Track Shoe (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) Master Track Link (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC)
6 GROUND ENGAGING TOOLS K/K2 Blade Blade Ripper Cutting Edge Group Cutting Edge Group Tooth Group Serial Number Prefix Description D3XL D3 LGP D3 30" LGP D4XL D4 LGP D5 XL D5XL Forestry D5 LGP All Bolt-Plow 3F-5108 (18 PC) 3F-5108 (22 PC) 3F-5108 (20 PC) 3F-5108 (18 PC) 3F-5108 B(22 PC) 5J-4771 (20 PC) 5J-4771 (20 PC) 3F-5108 (22 PC) Shank-Ripper 1U-1257 (1 PC) Nut-Full 4K-0367 (18 PC) 4K-0367 (22 PC) 4K-0367 (20 PC) 4K-0367 (18 PC) 4K-0367 (22 PC) 2J-3506 (20 PC) 2J-3506 (20 PC) 4K-0367 (22 PC) Cotter 3B-4630 (2 PC) Washer-Hard 5P-8247 (18 PC) 5P-8247 (22 PC) 5P-8247 (20 PC) 5P-8247 (18 PC) 5P-8247 (22 PC) 5P-8248 (20 PC) 5P-8248 (20 PC) 5P-8247 (22 PC) Pin-G.E.T. 3G-6049 (1 PC) Bit-End RH (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) 8E-7079 (1 PC) 8E-7079 (1 PC) (1 PC) Tip-Penetration 9J-4259 (1 PC) K/K2 FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF Bit-End LH (1 PC) (1 PC) (1 PC) (1 PC) (1 PC) 8E-7078 (1 PC) 8E-7078 (1 PC) (1 PC) Edge-Cutting (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) (2 PC) Pin-G.E.T (1 PC) Retainer Assembly ( 1 PC) Alternate Flat Endbits Cutting Edge Extended Wear Life End Bit RH End Bit LH
7 ENGINE PARTS K/K2 Serial Number Prefix Alternator Starter Water Pump Turbo Electric Fuel Pump High Pressure Fuel Pump Fuel Injector K K FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF DIESEL EXHAUST FLUID K/K2 Cat Part Number (32.5% UREA) Container Size gal bottle ,000 L tote LIGHTS K/K2 Serial Number Prefix 3 Lights 6 Lights 6 Lights LED K/K2 FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF Front: (Qty 2) Rear: (Qty 2) Front & rear bulb: 9W-0607 Front lens: Rear lens: Front: (Qty 4) Rear: (Qty 2) Front & rear bulb: 9W-0607 Front & rear lens: Front: (Qty 4) Rear: (Qty 2) BATTERIES K/K2 Serial Number Prefix Battery K/K2 FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF (Qty 2)
8 SEAT BELT K/K2 Serial Number Prefix Seat Belt K K/K2 FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF CAB GLASS K/K2 Serial Number Prefix Glass LH Door Glass RH Door Glass Front Glass Rear RH Window GP LH Window GP Poly LH Door Poly RH Door Poly Front K2 KWW, KYY, GAE, TRF K FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF WIPERS K/K2 Serial Number Prefix Door Front Rear K2 KWW, KYY, GAE, TRF C K FFF, LLL, MMM, RRR, WWW, YYY, JTD, JLF C
9 PEBJ January Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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