YBR125ESD (4P23) AFRICA YBR125E (4P24) AFRICA

Transcription

1 YBR125ESD () AFRICA YBR125E () AFRICA 1E4P2-200E1 ( ) 2007/6/15 NEWS DATE COMMENT PE0-MC May,25,2007 MOD:YBR125(2D7*/4P2*) FUEL TANK LIST/ILLUSTRATION REVISION

2 YBR125ESD/YBR125E PARTS CATALOGUE 2006 by Yamaha Motor Co., Ltd. 1st edition, October 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

4 FOREWORD 7. Applicable Serial No. Frame Serial No. Engine Serial No. 9. Applicable Starting Serial No. Frame Serial No. Serial No. Name Of Q ty Column Model Code Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q ty Column Model Code Abbreviation Colour Name Colour Code DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 MRE(*) MATURE RED 00FE NG NEBURA GOLD 008L SL SILVER 0035 SMX(*) BLACK METALLIC X 0903 YB YAMAHA BLACK 0033

5 CONTENTS ENGINE CYLINDER... 1 CRANKSHAFT & PISTON... 2 VALVE... 3 CAMSHAFT & CHAIN... 4 OIL PUMP... 5 INTAKE... 6 CARBURETOR... 7 EXHAUST... 8 CRANKCASE... 9 CRANKCASE COVER STARTER STARTER CLUTCH CLUTCH TRANSMISSION SHIFT CAM & FORK SHIFT SHAFT CHASSIS FRAME FENDER SIDE COVER REAR ARM & SUSPENSION STEERING STEERING FRONT FORK FOR DISK BRAKE FRONT FORK FOR DRUM BRAKE FUEL TANK SEAT FRONT WHEEL FOR CAST WHEEL FRONT WHEEL FOR SPOKE WHEEL FRONT BRAKE CALIPER REAR WHEEL FOR CAST WHEEL REAR WHEEL FOR SPOKE WHEEL STEERING CABLE FOR DISK BRAKE STEERING CABLE FOR DRUM BRAKE FRONT MASTER CYLINDER STAND & FOOTREST COWLING GENERATOR STARTING MOTOR FLASHER LIGHT FLASHER LIGHT METER HEADLIGHT HEADLIGHT TAILLIGHT SWITCH & LEVER FOR DISK BRAKE SWITCH & LEVER FOR DRUM BRAKE ELECTRICAL ELECTRICAL INDEX NUMERICAL INDEX... 55

6 FIG. 1 CYLINDER PART DESCRIPTION 1 5VL E HEAD, CYLINDER UJ GUIDE, VALVE F GUIDE, VALVE CIRCLIP SCREW, HEXAGON GASKET VL E COVER, CYLINDER HEAD SIDE VL E ABSORBER O-RING L BOLT, FLANGE VL E COVER, CYLINDER HEAD SIDE O-RING BOLT, FLANGE C3 WASHER, PLATE PLUG SPARK (NGK CR6HSA) VL E GASKET, CYLINDER HEAD PIN, DOWEL N BOLT VL E CYLINDER VL E GASKET, CYLINDER O-RING 1 1 1

7 FIG. 2 CRANKSHAFT & PISTON PART DESCRIPTION 1 5VL W CRANKSHAFT ASSY VL W CRANK VL E CRANK VL E SPROCKET, CAM CHAIN YP..BEARING VL E PIN, CRANK C.BEARING VL E ROD, CONNECTING VL E CRANK VL Y GEAR, DRIVE VL E WEIGHT O-RING YP BEARING VL E PISTON (STD) VL E PIN, PISTON CIRCLIP VL Y PISTON RING SET (STD) XN BEARING KEY, WOODRUFF H1 WASHER, PLATE NUT 1 1 2

8 FIG. 3 VALVE PART DESCRIPTION 1 5VL E VALVE, INTAKE VL E VALVE, EXHAUST VL E SEAL, VALVE STEM VL E SEAT, VALVE SPRING KA SPRING, VALVE INNER VL E COTTER, VALVE VL E RETAINER, VALVE SPRING VL E ARM, VALVE ROCKER VL E SHAFT, ROCKER VL Y SCREW, VALVE ADJUSTING 2 2 3

9 FIG. 4 CAMSHAFT & CHAIN PART DESCRIPTION 1 5VL E CAMSHAFT X6 BEARING X5 BEARING L5 COLLAR VL E111F 00 PLATE N BOLT VL E SPROCKET, CAM CHAIN (34T) WASHER, PLATE BOLT CHAIN VL E GUIDE, STOPPER VL E GUIDE, STOPPER VL E COLLAR N BOLT, FLANGE VL E TENSIONER ASSY, CAM CHAIN VL E GASKET, TENSIONER CASE L BOLT, FLANGE GASKET 2 2 4

10 FIG. 5 OIL PUMP PART DESCRIPTION 1 5VL E OIL PUMP ASSY VL E GEAR, PUMP DRIVEN CIRCLIP WASHER, PLATE WASHER, CONICAL SPRING VL E GASKET, PUMP COVER SCREW, FLAT FILLISTER PLUG, STRAIGHT SCREW GASKET FP E STRAINER, OIL VL E GEAR, PUMP DRIVE VL E FILTER,ROTARY 1 1 5

11 FIG. 6 INTAKE PART DESCRIPTION 1 4FP E JOINT, CARBURETOR O-RING N BOLT HOSE CLAMP ASSY P2 Y AIR CLEANER ASSY VL E CASE, AIR CLEANER VL E CAP, CLEANER CASE VL E ELEMENT ASSY, AIR CLEANER P2 E JOINT, AIR CLEANER VL E DUCT VL E SEAL VL E SEAL N SCREW, PAN HEAD WITH WASHER VL E443E 00.PIPE, DRAIN VL E CLIP, CAP FITTING BOLT, WITH WASHER HOSE CLAMP ASSY VL E COVER

12 FIG. 7 CARBURETOR PART DESCRIPTION 1 4P2 E CARBURETOR ASSY P2 W149K 00.THROTTLE SCREW SET P2 W149J 00.NEEDLE SET P2 E SPRING LB E SCREW, PAN HEAD RS E NOZZLE, MAIN RS E NOZZLE, MAIN E JET, MAIN (#120) LB E JET, PILOT (# 34) P2 W PILOT SCREW SET P2 W149A 00.DIAPHRAGM SET LB E COVER SCREW, PAN HEAD M E NOZZLE, MAIN P2 E PLUNGER, STARTER LB E FLOAT LB E PIN, FLOAT LB E NEEDLE VALVE ASSY SCREW, BIND LB E GASKET, FLOAT CHAMBER JP E SCREW, AIR ADJUSTING LB E WASHER, MAIN JET LB E SCREW LB E BRACKET P2 E PIPE P2 E PIPE FV E NIPPLE 1 1 7

13 FIG. 8 EXHAUST PART DESCRIPTION 1 5VL E MUFFLER ASSY TU F PAD, SEAT VL E PROTECTOR, SILENCER VL E PROTECTOR, EXHAUST PIPE SCREW, BIND WASHER, WAVE WASHER, PLATE WASHER, PLATE VL E GASKET, EXHAUST PIPE N BOLT N BOLT, FLANGE 1 1 8

14 FIG. 9 CRANKCASE PART DESCRIPTION 1 5VL E CRANKCASE VL E CRANKCASE FP E PIPE, BREATHER VL E PIPE, BREATHER CLIP CLAMP PIN, DOWEL L BOLT, FLANGE L BOLT, FLANGE L BOLT, FLANGE PIN, DOWEL VL E HOLDER, CLUTCH CABLE 1 1 9

15 FIG. 10 CRANKCASE COVER 1 PART DESCRIPTION 1 5VL E COVER, CRANKCASE VL E GASKET, CRANKCASE COVER PIN, DOWEL L BOLT, FLANGE L BOLT, FLANGE PLUG, STRAIGHT SCREW O-RING PLUG, STRAIGHT SCREW A4 O-RING VL E PLATE N SCREW, PAN HEAD VL E COVER, CHAIN CASE L SCREW, BIND VL E COVER, CRANKCASE VL E GASKET, CRANKCASE COVER PIN, DOWEL L BOLT, FLANGE L BOLT, FLANGE VL E PLUG, OIL LEVEL O-RING OIL SEAL

16 FIG. 11 STARTER PART DESCRIPTION 1 5VL E KICK AXLE ASSY FP E GEAR, KICK CLIP D5 WASHER, PLATE SPRING, TORSION FP E SPACER VL E GEAR, KICK IDLE H7 WASHER, PLATE CIRCLIP VL E KICK CRANK ASSY V E COVER, KICK LEVER NUT OIL SEAL

17 FIG. 12 STARTER CLUTCH PART DESCRIPTION 1 5VL E GEAR, IDLER VL E SHAFT VL E PLATE, IDLE GEAR L SCREW, PAN HEAD VL E GEAR, IDLER D7 WASHER, PLATE FP E STARTER CLUTCH OUTER ASSY N BOLT

18 FIG. 13 CLUTCH PART DESCRIPTION 1 5VL E GEAR, PRIMARY DRIVE KEY, STRAIGHT (5MMX16MM) H1 WASHER, PLATE NUT VL E PRIMARY DRIVEN GEAR COMP VL E PLATE, THRUST VL E BOSS, CLUTCH VL E PLATE, FRICTION VL E PLATE, CLUTCH VL E PLATE, PRESSURE VL E SPRING, CLUTCH VL E SCREW, SPRING VL Y PUSH LEVER COMP N WASHER N NUT VL E PLATE, THRUST WASHER, LOCK NUT BALL VL E ROD, PUSH VL E PUSH LEVER COMP SPRING, TORSION OIL SEAL CIRCLIP

19 FIG. 14 TRANSMISSION PART DESCRIPTION 1 5VL E AXLE, MAIN (14T) VL E GEAR, 5TH PINION (18T) VL E GEAR, 2ND PINION (19T) VL E GEAR, 3RD PINION (19T) VL E GEAR, 4TH PINION (22T) WASHER, PLATE (T=1.0) CIRCLIP Y8 BEARING YT BEARING VL E PLATE, COVER L SCREW, PAN HEAD VL E AXLE, DRIVE PLUG VL E GEAR, 5TH WHEEL (21T) VL E GEAR, 2ND WHEEL (32T) VL E GEAR, 3RD WHEEL (25T) WASHER, PLATE (T=1.0) CIRCLIP VL E GEAR, 4TH WHEEL (23T) VL E GEAR, 1ST WHEEL (37T) WASHER, PLATE CIRCLIP WASHER, PLATE YD BEARING OIL SEAL XP BEARING SPROCKET,DRIVE (14T)

20 FIG. 14 TRANSMISSION PART DESCRIPTION 28 4FP E HOLDER, SPROCKET N BOLT, FLANGE

21 FIG. 15 SHIFT CAM & FORK PART DESCRIPTION 1 5VL Y SHIFT CAM ASSY AP SEGMENT PIN, DOWEL SCREW VL E FORK, SHIFT VL E FORK, SHIFT VL E FORK, SHIFT VL E BAR, SHIFT FORK GUIDE VL E BAR, SHIFT FORK GUIDE

22 FIG. 16 SHIFT SHAFT PART DESCRIPTION 1 5VL E STOPPER LEVER ASSY VL E SPRING FP E BOLT, STOPPER OIL SEAL SPRING, TORSION CIRCLIP VL E SHIFT SHAFT ASSY PIN, DOWEL VL E SHIFT PEDAL ASSY 1 5VL E SHIFT PEDAL ASSY KL E COVER, SHIFT PEDAL N BOLT

23 FIG. 17 FRAME PART DESCRIPTION 1 5VL F FRAME COMP. 1 1 YB 2 5VL F STAY, ENGINE L BOLT, FLANGE BOLT, FLANGE L NUT, FLANGE L NUT, FLANGE VL F STAY, ENGINE VL F STAY, ENGINE BOLT, FLANGE BOLT, FLANGE L NUT, FLANGE BOLT, FLANGE BOLT, FLANGE L NUT, FLANGE VL F TOOL KIT VL F811G 00 BAND

24 FIG. 18 FENDER PART DESCRIPTION 1 5VL Y FE FRONT FENDER COMP. 1 1 UR FOR MRE 5VL Y P3 FRONT FENDER COMP. 1 1 UR FOR SMX 5VL Y P1 FRONT FENDER COMP. 1 1 UR FOR DPBMC 2 5VL F HOLDER, CABLE VL F DAMPER RIVET, BLIND VL F STAY, FENDER L BOLT, FLANGE VL F FENDER, REAR BOLT, WITH WASHER GU F BRACKET, LICENSE BOLT, WITH WASHER CLAMP VL F FLAP

25 FIG. 19 SIDE COVER PART DESCRIPTION 1 5VL Y FE COVER, SIDE 1 1 UR FOR MRE 5VL Y P3 COVER, SIDE 1 1 UR FOR SMX(CYAN) 5VL Y P3 COVER, SIDE 1 1 UR FOR SMX(GOLD) 5VL Y P1 COVER, SIDE 1 1 UR FOR DPBMC 5VL Y FE COVER, SIDE 1 1 UR FOR MRE 5VL Y P3 COVER, SIDE 1 1 UR FOR SMX 5VL Y P1 COVER, SIDE 1 1 UR FOR DPBMC 2 3D9 Y X COVER, SIDE UR FOR MRE 3D9 Y X COVER, SIDE UR FOR SMX(CYAN) 3D9 Y X COVER, SIDE 2 1 UR FOR SMX(GOLD) 3D9 Y X COVER, SIDE UR FOR DPBMC GROMMET VL F DAMPER, LOCATING VL F LOCK ASSY NUT GROMMET F6 WASHER, PLATE L SCREW, BIND WASHER, PLATE VL F177G 00 BOX, BATTERY VL F DAMPER BOLT, WITH WASHER

26 FIG. 20 REAR ARM & SUSPENSION PART DESCRIPTION 1 5VL F REAR ARM COMP. 1 1 YB BUSH VL F BUSH VL F COVER, THRUST OIL SEAL VL F SHIM 1 1 UN 7 5VL F SHAFT, PIVOT N NUT, FLANGE WASHER, PLATE VL F SEAL, GUARD VL F CASE, CHAIN SCREW, WITH WASHER VL F SHOCK ABSORBER ASSY, REAR C7 WASHER, PLATE NUT, CROWN

27 FIG. 21 STEERING PART DESCRIPTION 1 1KL F RACE, BALL FP F RACE, BALL FP F RACE, BALL VL F341E 00 RETAINER, BALL BEARING 2 5 4GU F COVER, BALL RACE NUT 2 7 5VL F WASHER, SPECIAL WASHER, PLATE 1 9 5VL F CROWN, HANDLE 1 YB L BOLT, FLANGE NUT, CROWN VL F HOLDER, HANDLE UPPER L BOLT, FLANGE VL F STAY, HEADLIGHT N BOLT, FLANGE FP F317J 00 DAMPER VL F GUIDE, CABLE N BOLT, FLANGE VL F WASHER, FELT 1 22

28 FIG. 22 STEERING 2 PART DESCRIPTION 1 1KL F RACE, BALL FP F RACE, BALL FP F RACE, BALL VL F341E 00 RETAINER, BALL BEARING 2 5 4GU F COVER, BALL RACE NUT 2 7 5VL F WASHER, SPECIAL WASHER, PLATE 1 9 5VL F CROWN, HANDLE 1 YB L BOLT, FLANGE NUT, CROWN VL F WASHER, FELT VL F HOLDER, HANDLE UPPER L BOLT, FLANGE VL F STAY, HEADLIGHT L BOLT, FLANGE FP F317J 00 DAMPER VL F GUIDE, CABLE N BOLT, FLANGE FP F EMBLEM VL F334G 10 BRACKET N BOLT WASHER, PLATE VL F STAY, PLATE FITTING

29 FIG. 23 FRONT FORK FOR DISK BRAKE PART DESCRIPTION 1 5VL F FRONT FORK ASSY (L.H) 1 2 5VL F OUTER TUBE COMP. (L.H) 1 3 4GU F OIL SEAL 1 4 4GU F SEAL, DUST 1 5 5VL F INNER TUBE COMP VL F SPRING, FRONT FORK 1 7 5VL F BOLT, CAP 1 8 5VL F CAP, FRONT FORK 1 9 5VL H REFLECTOR ASSY VL F CYLINDER COMP., FRONT FORK VL F FRONT FORK ASSY (R.H) VL F OUTER TUBE COMP. (R.H) GU F OIL SEAL GU F SEAL, DUST VL F INNER TUBE COMP VL F SPRING, FRONT FORK VL F BOLT, CAP VL F CAP, FRONT FORK VL H REFLECTOR ASSY VL F CYLINDER COMP., FRONT FORK VL F331X 00 BRACKET, UNDER FP F RACE, BALL VL F BOLT

30 FIG. 24 FRONT FORK FOR DRUM BRAKE PART DESCRIPTION 1 5VL F FRONT FORK ASSY (L.H) 1 2 5VL F OUTER TUBE COMP. (L.H) 1 3 4GU F OIL SEAL 1 4 4GU F SEAL, DUST 1 5 5VL F INNER TUBE COMP VL F CYLINDER COMP., FRONT FORK 1 7 5VL F SPRING, FRONT FORK 1 8 5VL F BOLT, CAP 1 9 5VL F CAP, FRONT FORK VL H REFLECTOR ASSY VL F FRONT FORK ASSY (R.H) VL F OUTER TUBE COMP. (R.H) GU F OIL SEAL GU F SEAL, DUST VL F INNER TUBE COMP VL F CYLINDER COMP., FRONT FORK VL F SPRING, FRONT FORK VL F BOLT, CAP VL F CAP, FRONT FORK VL H REFLECTOR ASSY VL F331X 00 BRACKET, UNDER FP F RACE, BALL VL F BOLT

31 FIG. 25 FUEL TANK PART DESCRIPTION 1 5VL W FE FUEL TANK ASSY 1 1 UR FOR MRE 5VL W P0 FUEL TANK ASSY 1 1 UR FOR SMX(CYAN) 5VL W P0 FUEL TANK ASSY 1 UR FOR SMX(GOLD) 5VL W P2 FUEL TANK ASSY 1 1 UR FOR DPBMC 2 4FP F DAMPER, LOCATING VL F DAMPER, LOCATING VL F DAMPER, LOCATING P2 WASHER, PLATE N BOLT VL F FUEL COCK ASSY VL F SEAL, COCK SCREW, PAN HEAD VL F GASKET VL F VALVE VL F LEVER, COCK SCREW, PAN HEAD SCREW, WITH WASHER GASKET VL F CAP ASSY P2 F PIPE, FUEL CLIP VL F137W 00 SCOOP, AIR VL F137U 01 GUIDE, AIR VL F137X 00 SCOOP, AIR VL F137V 01 GUIDE, AIR GROMMET VL F DAMPER, LOCATING

32 FIG. 25 FUEL TANK PART DESCRIPTION 25 5VL F STAY N BOLT, FLANGE COLLAR WASHER, PLATE VL F NET, FILTER

33 FIG. 26 SEAT PART DESCRIPTION 1 5VL F DOUBLE SEAT ASSY TU F PAD, SEAT BOLT, WITH WASHER VL W471K 11 FE TAIL COVER ASSY UR FOR MRE 5VL W471K 11 P3 TAIL COVER ASSY UR FOR SMX(CYAN) 5VL W471K 12 P3 TAIL COVER ASSY 1 1 UR FOR SMX(GOLD) 5VL W471K 11 P1 TAIL COVER ASSY UR FOR DPBMC 5 5VL W472K 11 FE TAIL COVER ASSY UR FOR MRE 5VL W472K 11 P3 TAIL COVER ASSY UR FOR SMX(CYAN) 5VL W472K 12 P3 TAIL COVER ASSY 2 1 UR FOR SMX(GOLD) 5VL W472K 11 P1 TAIL COVER ASSY UR FOR DPBMC 6 5VL W FE TAIL COVER ASSY 1 1 UR FOR MRE 5VL W P3 TAIL COVER ASSY 1 1 UR FOR SMX 5VL W P1 TAIL COVER ASSY 1 1 UR FOR DPBMC EMBLEM, YAMAHA 1 1 UR FOR MRE,SMX EMBLEM, YAMAHA 1 1 UR FOR DPBMC N SCREW, TAPPING N BOLT WASHER, PLATE GROMMET VL F HANDLE, SEAT VL F PLUG N BOLT, FLANGE VL F COVER

34 FIG. 27 FRONT WHEEL FOR CAST WHEEL PART DESCRIPTION 1 4GU F CAST WHEEL, FRONT 1 YB(MRE,SMX(SYAN)) 4GU F L CAST WHEEL, FRONT 1 NG(SMX(GOLD)) 4GU F CAST WHEEL, FRONT 1 SL(DPBMC) SPACER Y4 BEARING OIL SEAL TIRE ( S901 4PR) 1 CHENG SHIN TUBE ( TR4) 1 CHENG SHIN 7 5VL F AXLE, WHEEL 1 8 4GU F GEAR UNIT ASSY 1 9 4GU F511X 00 COLLAR K1.COLLAR GU F COVER, HUB DUST L NUT, SELF-LOCKING 1 29

35 FIG. 28 FRONT WHEEL FOR SPOKE WHEEL PART DESCRIPTION 1 5VL F HUB, FRONT SPACER OIL SEAL Y6 BEARING 2 5 5VL F PLATE, BRAKE SHOE 1 SL 6 3D9 W BRAKE SHOE KIT SPRING, TENSION SPRING, TENSION 1 9 1KL F GEAR, DRIVE KL F BUSH KL F GEAR, METER OIL SEAL WASHER, PLATE WASHER, PLATE KL F CLUTCH, METER CIRCLIP FP F LEVER, CAMSHAFT BOLT N NUT GU F CAMSHAFT OIL SEAL VL F513A 00 PLATE, INDICATOR VL W SPOKE SET, REAR RIM ( ) TIRE ( S901 4PR) 1 CHENG SHIN TUBE ( TR4) 1 CHENG SHIN BAND, RIM ( ) 1 CHENG SHIN 30

36 FIG. 28 FRONT WHEEL FOR SPOKE WHEEL PART DESCRIPTION 28 5VL F AXLE, WHEEL KL F COVER, HUB DUST KL F RING, STOP O-RING NUT, SELF-LOCKING C7 WASHER, PLATE COLLAR 1 31

37 FIG. 29 FRONT BRAKE CALIPER PART DESCRIPTION 1 5VL F582U 00 DISK, BRAKE (RIGHT) BOLT,HEX. SOCKET BUTTON 6 3 5VL F580U 10 CALIPER ASSY (RIGHT) 1 4 5VL W PISTON ASSY, CALIPER 1 5 5VL W CALIPER SEAL KIT 1 6 4KL W BRAKE PAD KIT 1 7 5VL W BLEED SCREW KIT 1 8 5VL F BRACKET, SUPPORT 1 9 5VL F SPRING, RETURN VL F PIN VL F WASHER VL F BOOT, CALIPER VL F SEAL, CALIPER BOLT, FLANGE 2 32

38 FIG. 30 REAR WHEEL FOR CAST WHEEL PART DESCRIPTION 1 4GU F CAST WHEEL, REAR 1 YB(MRE,SMX(CYAN)) 4GU F L CAST WHEEL, REAR 1 NG(SMX(GOLD)) 4GU F CAST WHEEL, REAR 1 SL(DPBMC) COLLAR Y4 BEARING X5 BEARING OIL SEAL O-RING 1 7 1KL F DAMPER 4 8 5VL F PLATE, BRAKE SHOE 1 YB(MRE,SMX(CYAN)) 5VL F L PLATE, BRAKE SHOE 1 NG(SMX(GOLD)) 5VL F PLATE, BRAKE SHOE 1 SL(DPBMC) 9 3FA W253A 00 BRAKE SHOE KIT SPRING, TENSION GU F CAMSHAFT VL F LEVER, CAMSHAFT BOLT N NUT GU F533A 00 PLATE, INDICATOR VL F CLUTCH, HUB YL BEARING OIL SEAL VL F AXLE, SPROCKET VL F SPROCKET, DRIVEN (45T) BOLT LK F WASHER NUT 4 33

39 FIG. 30 REAR WHEEL FOR CAST WHEEL PART DESCRIPTION TIRE (90/90-18 S180 51P) 1 CHENG SHIN TUBE ( TR4) 1 CHENG SHIN 26 5VL F BAR, TENSION BOLT BOLT L NUT PIN, COTTER N WASHER, SPRING VL F AXLE, WHEEL L NUT, SELF-LOCKING VL F COLLAR, SPROCKET AXLE VL F COLLAR, WHEEL VL F PULLER, CHAIN L NUT SCREW, HEXAGON VL F53C0 00 CHAIN (DID428 98LL) JOINT, CHAIN (DID 428) 1 34

40 FIG. 31 REAR WHEEL FOR SPOKE WHEEL PART DESCRIPTION 1 5VL F HUB, REAR 1 SL COLLAR Y4 BEARING OIL SEAL 1 5 1KL F DAMPER O-RING X5 BEARING 1 8 5VL F PLATE, BRAKE SHOE 1 SL 9 3D9 W BRAKE SHOE KIT SPRING, TENSION SPRING, TENSION GU F CAMSHAFT VL F LEVER, CAMSHAFT BOLT N NUT GU F533A 00 PLATE, INDICATOR VL F CLUTCH, HUB YL BEARING OIL SEAL VL F AXLE, SPROCKET VL F SPROCKET, DRIVEN (45T) BOLT LK F WASHER NUT VL W SPOKE SET, REAR TIRE (90/90-18 S180 51P) 1 CHENG SHIN TUBE ( TR4) 1 CHENG SHIN 35

41 FIG. 31 REAR WHEEL FOR SPOKE WHEEL PART DESCRIPTION BAND, RIM ( ) 1 CHENG SHIN RIM ( ) VL F BAR, TENSION BOLT BOLT L NUT PIN, COTTER N WASHER, SPRING VL F AXLE, WHEEL L NUT, SELF-LOCKING VL F COLLAR, SPROCKET AXLE VL F COLLAR, WHEEL VL F PULLER, CHAIN L NUT SCREW, HEXAGON VL F53C0 00 CHAIN (DID428 98LL) JOINT, CHAIN (DID 428) 1 36

42 FIG. 32 STEERING CABLE FOR DISK BRAKE PART DESCRIPTION 1 5VL F HANDLEBAR 1 2 5VL F GRIP ASSY 1 3 5VL F GRIP 1 4 4P2 F CABLE, THROTTLE VL F628J 10 CAP, GRIP 2 6 5VL F CABLE, CLUTCH 1 7 5VL F REAR VIEW MIRROR ASSY (LEFT) 1 8 5VL F REAR VIEW MIRROR ASSY (RIGHT) N SCREW, PAN HEAD 1 37

43 FIG. 33 STEERING CABLE FOR DRUM BRAKE PART DESCRIPTION 1 5VL F HANDLEBAR 1 2 5VL F GRIP ASSY 1 3 5VL F GRIP 1 4 4P2 F CABLE, THROTTLE VL F628J 10 CAP, GRIP 2 6 5VL F CABLE, CLUTCH 1 7 5VL F WIRE, BRAKE SPRING, COMPRESSION 1 9 5VL F REAR VIEW MIRROR ASSY (LEFT) VL F REAR VIEW MIRROR ASSY (RIGHT) PIN NUT N SCREW, PAN HEAD 1 38

44 FIG. 34 FRONT MASTER CYLINDER PART DESCRIPTION 1 5VL W583T 10 MASTER CYLINDER ASSY 1 2 5VL F MASTER CYLINDER SUB ASSY 1 3 5VL F DIAPHRAGM, RESERVOIR 1 4 5VL F CAP, RESERVOIR SCREW, FLAT HEAD 2 6 4RT F BRACKET, MASTER CYLINDER N NUT BOLT 1 9 5VL H FRONT STOP SWITCH ASSY VL H LEVER SPRING, COMPRESSION BOLT, FLANGE VL F HOSE, BRAKE BOLT, UNION J9 WASHER, PLATE VL F HOLDER, BRAKE HOSE VL F HOLDER, BRAKE HOSE VL F HOLDER, BRAKE HOSE VL F HOLDER, BRAKE HOSE L BOLT, FLANGE 1 39

45 FIG. 35 STAND & FOOTREST PART DESCRIPTION 1 5VL F STAND, MAIN VL F SHAFT, MAIN STAND VL F LINK, MAIN STAND SPRING, TENSION VL F PEDAL, BRAKE SPRING, TORSION VL F ROD, BRAKE PIN, COTTER N WASHER SPRING, COMPRESSION PIN NUT VL F FOOTREST VL H JOINT, HOSE VL F COVER, FOOTREST N BOLT, FLANGE VL F STAND, SIDE SPRING, TENSION BOLT NUT, SELF-LOCKING VL F BRACKET, FOOTREST VL F BRACKET, FOOTREST N BOLT, FLANGE VL F REAR FOOTREST ASSY VL F COVER, REAR FOOTREST VL F PLATE VL F REAR FOOTREST ASSY

46 FIG. 35 STAND & FOOTREST PART DESCRIPTION 28 5VL F COVER, REAR FOOTREST VL F PLATE PIN N WASHER CIRCLIP VL F DAMPER, FOOTREST

47 FIG. 36 COWLING PART DESCRIPTION 1 5VL W FE PANEL COMP. 1 1 UR FOR MRE 5VL W P3 PANEL COMP. 1 1 UR FOR SMX(CYAN) 5VL W P3 PANEL COMP. 1 1 UR FOR SMX(GOLD) 5VL W P1 PANEL COMP. 1 1 UR FOR DPBMC 2 5VL F WINDSHIELD SCREW NUT, FLANGE 6 5 5VL F WASHER, SPECIAL 6 6 5VL F DAMPER VL F EMBLEM SCREW, ROUND HEAD GROMMET GROMMET VL F837L 01 PANEL, CONSOLE VL F837M 01 PANEL, CONSOLE N SCREW, TAPPING 4 42

48 FIG. 37 GENERATOR PART DESCRIPTION 1 5VL H ROTOR ASSY VL H STATOR ASSY N BOLT N BOLT

49 FIG. 38 STARTING MOTOR PART DESCRIPTION 1 5VL H STARTING MOTOR ASSY FP H BRUSH SET O-RING FP H BOLT O-RING VL H183G 00.CORD COMP L SCREW, PAN HEAD WITH WASHER L BOLT, FLANGE

50 FIG. 39 FLASHER LIGHT PART DESCRIPTION 1 5VL H FRONT FLASHER LIGHT ASSY GU H BULB, FLASHER (10W) 1 3 5VL H LENS, FLASHER N SCREW, TAPPING N SCREW, TAPPING 2 6 5VL H FRONT FLASHER LIGHT ASSY GU H BULB, FLASHER (10W) 1 8 5VL H LENS, FLASHER N SCREW, TAPPING N SCREW, TAPPING VL H REAR FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) VL H LENS, FLASHER N SCREW, TAPPING VL H REAR FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) VL H LENS, FLASHER N SCREW, TAPPING VL H WASHER, SPECIAL L NUT, FLANGE VL H CORD, HEADLIGHT 1 45

51 FIG. 40 FLASHER LIGHT 2 PART DESCRIPTION 1 5VL H FRONT FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) 1 3 5VL H LENS, FLASHER N SCREW, TAPPING 1 5 5VL H FRONT FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) 1 7 5VL H LENS, FLASHER N SCREW, TAPPING 1 9 5VL H DAMPER, FLASHER VL H REAR FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) VL H LENS, FLASHER N SCREW, TAPPING VL H REAR FLASHER LIGHT ASSY FP H BULB, FLASHER (12V-10W) VL H LENS, FLASHER N SCREW, TAPPING VL H WASHER, SPECIAL L NUT, FLANGE 4 46

52 FIG. 41 METER PART DESCRIPTION 1 5VL H METER ASSY VL H SPEEDOMETER ASSY VL H TACHOMETER ASSY VL H350F 00.FUEL METER MOVEMENT ASSY VL H COVER, METER VL H SOCKET CORD ASSY FP H BULB (12V-1.7W) GU H BULB (14V-3W) VL H BULB VL H353F 00.CASE, METER LOWER VL H DAMPER VL H KNOB, TRIP METER SCREW, PAN HEAD L BOLT, FLANGE VL H SPEEDOMETER CABLE ASSY 1 5VL H SPEEDOMETER CABLE ASSY 1 47

53 FIG. 42 HEADLIGHT PART DESCRIPTION 1 5VL H HEADLIGHT UNIT ASSY 1 2 5VL H BODY ASSY 1 3 5VL H BULB (12V-5W) 1 4 5VL H BULB, HEADLIGHT (12V-35/35W) 1 5 5VL H CAP 1 6 5VL H CORD, HEADLIGHT N BOLT, FLANGE 4 8 5VL F NUT

54 FIG. 43 HEADLIGHT 2 PART DESCRIPTION 1 5VL H HEADLIGHT ASSY 1 2 5VL H HEADLIGHT UNIT ASSY 1 3 5VL H LENS ASSY 1 4 4RT H BULB, HEADLIGHT (12V-35/35W) 1 5 4GU H BULB (12V-5W) 1 6 5VL H SCREW 2 7 5VL H FITTING PLATE, BULB 1 8 5VL H BODY ASSY 1 9 5VL H DAMPER VL H COLLAR, BODY FITTING VL H DAMPER BOLT WASHER, PLATE N NUT 2 49

55 FIG. 44 TAILLIGHT PART DESCRIPTION 1 5VL H TAILLIGHT UNIT ASSY VL H LENS, TAILLIGHT N SCREW, PAN HEAD RT H BULB (12V-21/5W) VL H GASKET, TAIL LENS GROMMET COLLAR N NUT VL H DAMPER VL H DAMPER, TAIL

56 FIG. 45 SWITCH & LEVER FOR DISK BRAKE PART DESCRIPTION 1 5VL H SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD 1 4 5VL H SWITCH, HANDLE 3 (RIGHT) SCREW, PAN HEAD SCREW, PAN HEAD 1 7 4FP H HOLDER, LEVER VL H LEVER BOLT N NUT BOLT, WITH WASHER BOLT NUT VL H SWITCH TU H BAND, SWITCH CORD 2 51

57 FIG. 46 SWITCH & LEVER FOR DRUM BRAKE PART DESCRIPTION BOLT NUT BOLT NUT 1 5 4FP H HOLDER, LEVER VL H LEVER BOLT N NUT BOLT, WITH WASHER VL H SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD VL H SWITCH, HANDLE 3 (RIGHT) SCREW, PAN HEAD SCREW, PAN HEAD FP H HOLDER, LEVER VL H LEVER BOLT N NUT BOLT, WITH WASHER VL H SWITCH VL H SWITCH TU H BAND, SWITCH CORD 2 52

58 FIG. 47 ELECTRICAL 1 PART DESCRIPTION 1 5VL H BATTERY ASSY (CB5L-B) VL H BAND, BATTERY VL H WIRE, PLUS LEAD VL H WIRE, MINUS LEAD VL H RECTIFIER & REGULATOR ASSY N SCREW, PAN HEAD WITH WASHER VL H STARTER RELAY ASSY FP H FUSE (15A) N NUT N WASHER VL Y SWITCH ASSY VL H MAIN SWITCH STEERING LOCK N BOLT N WASHER VL H STOP SWITCH ASSY VL H WIRE HARNESS ASSY 1 5VL H WIRE HARNESS ASSY VL H DIODE ASSY CLAMP VL H BAND, SWITCH CORD CLAMP VL H SENDER UNIT ASSY, FUEL METER FP H GASKET, SENDER UNIT BOLT, FLANGE

59 FIG. 48 ELECTRICAL 2 PART DESCRIPTION 1 4P2 H IGNITION COIL ASSY N SCREW, PAN HEAD FP H PLUG CAP ASSY VL H NEUTRAL SWITCH ASSY GASKET VL H C.D.I. UNIT ASSY VL H BAND VL H FLASHER RELAY ASSY VL H HORN N BOLT, FLANGE FP H REAR REFLECTOR ASSY N NUT, FLANGE

60 NUMERICAL INDEX PART PART PART PART PART PART 2UJ F KA AP VL E VL E111F VL E VL E FP E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E FP E VL E FP E LB E P2 E P2 E LB E FV E P2 E LB E LB E P2 E JP E RS E RS E LB E E M E P2 E LB E LB E LB E LB E VL E VL E VL E VL E VL E VL E443E VL E VL E P2 E VL E LB E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E FP E VL E V E VL E FP E VL E VL E FP E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E VL E FP E VL E VL E VL E VL E KL E VL E FP E VL E VL E VL E VL E VL E VL E VL F VL F VL F VL F VL F137U VL F137V VL F137W VL F137X VL F VL F VL F VL F VL F VL F VL F GU F VL F VL F VL F177G VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F GU F GU F GU F VL F VL F VL F VL F VL F FP F317J VL F331X VL F VL F334G VL F FP F FP F FP F KL F FP F GU F VL F VL F341E VL F VL F FP F VL F VL F VL F P2 F VL F VL F VL F VL F VL F VL F VL F VL F TU F VL F VL F VL F KL F GU F GU F511X VL F KL F KL F KL F KL F VL F513A KL F FP F GU F GU F GU F L VL F VL F GU F VL F VL F VL F VL F L GU F GU F GU F L GU F533A GU F VL F KL F VL F

61 NUMERICAL INDEX PART PART PART PART PART PART 5VL F VL F VL F VL F VL F VL F VL F53C LK F VL F VL F VL F580U VL F VL F582U VL F VL F RT F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F628J VL F P2 F P2 F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F VL F811G VL F VL F VL F VL F837L VL F837M VL F VL H FP H FP H VL H183G VL H VL H VL H VL H VL H VL H VL H VL H FP H P2 H FP H VL H VL H VL H VL H VL H FP H VL H VL H FP H VL H VL H FP H GU H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H350F FP H GU H VL H VL H353F VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H TU H VL H VL H VL H VL H VL H VL H VL H VL H VL H VL H RT H VL H VL H VL H VL H GU H VL H VL H VL H VL H VL H VL H VL H VL H RT H VL H VL H VL H VL H FP H VL H VL H VL H VL H VL H FP H KL W VL W VL W VL W VL W VL W P2 W P2 W149A P2 W149J P2 W149K VL W FE VL W P VL W P VL W P D9 W FA W253A VL W P VL W P VL W FE VL W P VL W471K 11 FE VL W471K 11 P VL W471K 11 P VL W471K 12 P VL W472K 11 FE VL W472K 11 P VL W472K 11 P VL W472K 12 P VL W FE VL W P VL W P VL W VL W583T VL Y VL Y VL Y P2 Y VL Y VL Y VL Y FE VL Y P VL Y P VL Y FE VL Y P VL Y P VL Y P VL Y P VL Y FE VL Y P D9 Y X D9 Y X D9 Y X D9 Y X VL Y

62 NUMERICAL INDEX PART PART PART PART PART PART C P C J H H D F D K L N N N N N N N N N A X YL Y XN XP Y YT YD YP X Y C L L L L L L L L L L N N N L L N N L L N N L N N L N N N N N L N N N N N

63 NUMERICAL INDEX PART PART PART PART PART PART N N N L N L L