Technicl Informtion TI No. WL 80-47 E Mrch 2001 FAG Induction Heting Devices AWG.MINI AWG3,5 AWG8 AWG13 AWG25 AWG40 Rolling Berings
Induction heting devices Appliction Advntges Bsic principle Sfety Appliction Mny rolling berings nd other rottionlly symmetric steel prts re fitted tightly on the shft. Especilly lrger prts cn be considerbly esier fitted if they re heted prior to mounting (rolling berings up to mximum of 120 C). Induction heting is superior to trditionl methods such s heting furnces, heting pltes or oil bths. The induction heting methods re fst nd clen. They re, therefore, prticulrly suitble for btch mounting. The devices cn be used for heting complete berings, rings of cylindricl roller berings or needle roller berings, s well s other rottionlly symmetric steel prts such s lbyrinth rings, roll couplings, tyres, etc. FAG offers six sizes of induction heting devices which cover wide rnge of pplictions. Bsic principle Bsiclly, the heting device consists of live coil with n iron core (primry coil) which induces in short-circuited secondry circuit (rolling bering or other steel prt) high current t low voltge. The prt to be mounted is heted quickly. Non-metllic components nd the device itself re not heted. Every induction heting device genertes strong mgnetic field. Such mgnetic field cn hve negtive effect on pcemkers nd wtches, disks, credit crds nd other dt crriers s well s electronic circuits in instruments. The sfety distnce is two meters. The devices must not be used in dmp environment or in hzrdous loctions. Every device comes with detiled operting instructions nd sfety gloves. Advntges fst, energy-sving working suitble for rolling berings nd other ring-shped steel prts extremely sfe opertion environmentlly comptible, no oil required (no disposl) uniform, controlled heting simple opertion utomtic demgnetiztion very efficient s the most suitble size cn be selected for every ppliction Sfety The FAG induction heting devices ber the CE symbol. Operting errors or mlfunctions re indicted by n coustic or opticl signl. This my hppen if the temperture sensor is not correctly ttched, if the sensor or the sensor wire is dmged, or if the prt to be heted is too hevy for the device. 1 FAG
Induction heting devices Progrmme Progrmme of FAG induction heting devices (bsic designs*) Heting device AWG.MINI AWG3,5 AWG8 mx. power consumption 3.5 kva 3.5 kva 8 kva Voltge/Frequency 230 V / 50 Hz 230 V / 50 Hz 400 V / 50 Hz Current 16 A 16 A 20 A Mss 19 kg 45 kg 56 kg Length 420 mm 320 mm 470 mm Width 230 mm 330 mm 310 mm Height 265 mm 335 mm 455 mm Ledges (incl.) 14x14x200 mm 20x20x270 mm 70x70x350 mm 20x20x200 mm 30x30x270 mm 30x30x200 mm 40x40x270 mm 40x40x200 mm 60x60x270 mm Cler width between 120 mm 145 mm 210 mm supports Cler height 140 mm 155 mm 195 mm Ledges (ccessories) 7x7x200 mm 14x14x270 mm 14x14x350 mm 10x10x200 mm 17.5x17.5x270 mm 20x20x350 mm 24.5x24.5x270 mm 30x30x350 mm 40x40x350 mm 50x50x350 mm 60x60x350 mm Description of the induction heting devices pge 8 pge 10 pge 12 * On request FAG will lso supply heting devices with other rted voltges nd frequencies nd with higher power. FAG 2
Heting device AWG13 AWG25 AWG40 mx. power consumption 13 kva 25 kva 40 kva Voltge/Frequency 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz Current 32 A 63 A 100 A Mss 108 kg 350 kg 600 kg Length 1000 mm 1280 mm 1800 mm Width 500 mm 500 mm 600 mm Height 1050 mm 1250 mm 1400 mm Ledges (incl.) 80x80x490 mm 100x100x700 mm 150x150x850 mm Cler width between 330 mm 390 mm 600 mm supports Cler height 265 mm 430 mm 450 mm Ledges (ccessories) 20x20x490 mm 30x30x700 mm 60x60x850 mm 30x30x490 mm 40x40x700 mm 80x80x850 mm 40x40x490 mm 60x60x700 mm 100x100x850 mm 50x50x490 mm 80x80x700 mm 60x60x490 mm 70x70x490 mm Description of the induction heting devices pge 14 pge 16 pge 18 3 FAG
Induction heting devices Selection of devices depending on the workpieces to be heted Workpiece FAG induction heting device AWG.MINI AWG3,5 AWG8 L d L 120 140 145 155 L B 195 210 mx. mss kg 20 40 100 mx. width B mm 120 145 210 min. bore d mm Ledge x L in mm; (mss in kg) Stndrd delivery rnge in bold-fce print 10 7x200 (0.08) 15 10x200 (0.15) 20 14x200 (0.3) 14x270 (0.4) 14x350 (0.5) 25 17.5x270 (0.6) 30 20x200 (0.6) 20x270 (0.8) 20x350 (1.1) 35 24.5x270 (1.3) 45 30x200 (1) 30x270 (1.4) 30x350 (2.4) 60 40x200 (2.5) 40x270 (3.4) 40x350 (4.2) 75 50x350 (6.6) 85 60x270 (7.6) 60x350 (9.4) 100 70x350 (12.8) 115 145 220 FAG 4
Workpiece FAG induction heting device AWG13 AWG25 AWG40 L d 330 265 430 390 L 600 450 L B mx. mss kg 200 400 800 mx. width B mm 330 390 600 min. bore d mm Ledge x L in mm; (mss in kg) Stndrd delivery rnge in bold-fce print 10 15 20 25 30 20x490 (1.5) 35 45 30x490 (3.3) 30x700 (4.7) 60 40x490 (5.9) 40x700 (8.4) 75 50x490 (9.2) 85 60x490 (13.2) 60x700 (18.8) 60x850 (22.9) 100 70x490 (18) 115 80x490 (23.5) 80x700 (33.5) 80x850 (40.7) 145 100x700 (52.4) 100x850 (63.6) 220 150x850 (143) 5 FAG
Induction heting devices AWG.MINI Induction heting device AWG.MINI The FAG induction heting device AWG.MINI is suitble for berings with bore dimeters of 20 mm (with ccessories 10 mm) nd more, nd weighing up to 40 kg. Seled, gresed berings nd other rottionlly symmetric steel prts cn lso be heted. The heting device comes with support ledges nd mgnetic temperture sensor in sturdy, scrtch-resistnt cse which is esy to hndle. It is prticulrly suitble for mobile fitting missions. The two lterl supports crry the support ledge with the prt to be heted. The cse contins four different support ledges for vrious workpiece sizes. The contct res of the support ledges nd supports re ground so tht energy losses re kept low. The heting device cn be connected to ny norml, 16-A two-pin sfety socket. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dust-proof nd wter-proof. All operting modes nd functions cn be controlled by mens of four keys. The device offers temperture hold nd time control modes. In the temperture hold mode the het-up temperture is djusted between 50 nd 240 C. The device holds the workpiece t the preselected temperture, which is monitored by the ttched mgnetic temperture sensor. When the selected temperture is reched the device emits buzzing sound nd the disply flshes. When the Stop key is pressed the prt is utomticlly demgnetized. In the time control mode the desired het-up time (up to 100 minutes) is set. After the selected period the bering is utomticlly demgnetized. A prolonged buzzing sound indictes the end of the process. During the heting process the mgnetic temperture sensor cn be ttched, nd the temperture mesured. The time control mode is especilly convenient if severl berings of the sme size hve to be heted. During the first heting cycle the time needed to rech the required temperture is stored. Then ech bering of the btch is heted for the sme period of time. For prts with smller bore dimeter the following ccessories re vilble: 10 mm nd more Support ledge 7x7x200 mm Order designtion AWG.MINI.L7 15 mm nd more Support ledge 10x10x200 mm Order designtion AWG.MINI.L10 Order designtion: AWG.MINI FAG 6
Induction heting devices AWG.MINI Technicl dt Generl dt Time control Temperture hold Bering bore d Bering mss G djustble between 0 nd 100 min djustble between 50 nd 240 C, with sfety mechnism for rolling berings min. 20 mm,with ccessories min. 10 mm mx. 20 kg = 7 mm = 10 mm = 14 mm = 20 mm = 30 mm = 40 mm 200 120 140 Electricl dt Operting voltge 230 V Frequency 50 cps Power consumption 3.5 kva Rted current 16 A Retined mgnetism < 2 A/cm Operting cycle 100 % Scope of delivery: Device, redy for service, with 4 support ledges (14, 20, 30, 40) nd mgnetic temperture sensor in crrying cse Designtion Order designtion Dimensions for bore dimeters from Mss Heting device AWG.MINI 420x230x265 20 19 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Support ledge AWG.MINI.L14 14x14x200 20 0.3 Support ledge AWG.MINI.L20 20x20x200 30 0.6 Support ledge AWG.MINI.L30 30x30x200 45 1 Support ledge AWG.MINI.L40 40x40x200 60 2.5 Mgnetic temperture sensor AWG.M 0.05 Electronic spre prts kit AWG.MINI.E 0.45 Designtion Order designtion Dimensions for bore dimeters from Mss Support ledge AWG.MINI.L7 7x7x200 10 0.08 Support ledge AWG.MINI.L10 10x10x200 15 0.15 7 FAG
Induction heting devices AWG3,5 Induction heting devices AWG3,5 The FAG induction heting device AWG3,5 is suitble for berings with bore dimeters of 30 mm (with ccessories 20 mm) nd more, nd weighing up to 40 kg. Seled, gresed berings nd other rottionlly symmetric steel prts cn lso be heted. The heting device hs sturdy, scrtch-resistnt polyurethne housing. It cn be esily hndled thnks to its lterl hndholds. The two lterl supports crry the support ledge with the prt to be heted. FAG provides four different support ledges for vrious workpiece sizes in metl box (three more support ledges re vilble s specil ccessories). The contct res of the support ledges nd supports re ground so tht energy losses re kept low. The heting device cn be connected to ny norml, 16-A two-pin sfety socket. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dust-proof nd wter-proof. All operting modes nd functions cn be controlled by mens of six keys. The device offers temperture hold, temperture control nd time control modes. In the temperture hold mode hetup temperture of up to 240 C is set. The device holds the workpiece t the preselected temperture. After bout every 30 seconds buzzing sound indictes tht the selected temperture hs been reched. When the Stop key is pressed the prt is utomticlly demgnetized. In the temperture control mode the desired het-up temperture is set in steps of 1 C. After the preselected temperture is reched the bering (workpiece) is utomticlly demgnetized. A prolonged buzzing sound indictes the end of the process. In the time control mode the desired het-up time (up to 999 s) is set in 1-second steps. After the selected period the bering is utomticlly demgnetized. A prolonged buzzing sound indictes the end of the process. The time control mode is especilly convenient if btches of identicl berings hve to be heted. During the first heting cycle the time needed to rech the specified temperture is stored. Then ech bering of the btch is heted for the sme period of time. The mgnetic temperture sensor does not hve to be ttched. Additionl functions Power reduction Selected nd ctul tempertures nd times re displyed Menu guidnce in 9 lnguges Temperture disply either in C or F For prts with smller bore dimeter the following ccessories re vilble: 20 mm nd more Support ledge 14x14x270 mm Order designtion: AWG3,5.L14 25 mm nd more Support ledge 17.5x17.5x270 mm Order designtion: AWG3,5.L17 35 mm nd more Support ledge 24.5x24.5x270 mm Order designtion: AWG3,5.L24 FAG 8 Order designtion: AWG3,5
Induction heting devices AWG3,5 Technicl Dt Generl dt Time control Temperture hold/ Temperture control Bering bore d Bering mss G djustble up to 999 s djustble up tp 240 C, with sfety mechnism for rolling berings min. 30 mm (with ccessories, min. 20 mm) mx. 40 kg 270 145 = 14 mm = 17.5 mm = 20 mm = 24.5 mm = 30 mm = 40 mm = 60 mm 155 Electricl dt Operting voltge 220 V to 240 V Rted current 16 A Frequency 50 cps Retined mgnetism < 2 A/cm Power consumption 3.5 kva Operting cycle 100 % Scope of delivery: Device, redy for service, in metl box, with 4 support ledges (20, 30, 40, 60) nd mgnetic temperture sensor Designtion Order designtion Dimensions for bore dimeters from Mss Heting device, complete AWG3,5 320x330x335 30 45 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Metl box AWG3,5.BOX Support ledge AWG3,5.L20 20x20x270 30 0.8 Support ledge AWG3,5.L30 30x30x270 45 1.4 Support ledge AWG3,5.L40 40x40x270 60 3.4 Support ledge AWG3,5.L60 60x60x270 85 7.6 Mgnetic temperture sensor AWG3,5.M Electronic spre prts kit AWG3,5.E Designtion Order designtion Dimensions for bore dimeters from Mss Support ledge AWG3,5.L14 14x14x270 20 0.4 Support ledge AWG3,5.L17 17.5x17.5x270 25 0.6 Support ledge AWG3,5.L24 24.5x24.5x270 35 1.3 Specil design This device is lso vilble for rted voltge of 110 V/60 cps. Order designtion: AWG3,5.V110 9 FAG
Induction heting devices AWG8 Induction heting device AWG8 The FAG induction heting device AWG8 is suitble for heting ring-shped metl workpieces with bore dimeters of 100 mm (with ccessories 20 mm) nd more to mximum temperture of 240 C. The workpieces my weigh up to 100 kg. The heting device hs sturdy, scrtch-resistnt polyurethne housing. The slewing mechnism fcilittes the loding of hevy prts. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dustproof nd wter-proof. The bsic design of the device comes with mgnetic temperture sensor which cn be used up to 240 C. The rted voltge is 400 V, the frequency 50 cps. The device offers temperture hold, temperture control nd time control modes. In the temperture hold mode the het-up temperture is freely djusted between 50 nd 240 C. The device holds the workpiece t the previously selected temperture. When the Stop key is pressed the prt is utomticlly demgnetized. In the temperture control mode the desired het-up temperture is freely djusted between 50 nd 240 C. After the preselected temperture is reched the workpiece is utomticlly demgnetized; the device switches off. A prolonged buzzing sound indictes the end of the process. In the time control mode the desired het-up time (up to 100 minutes) is freely djusted. After the selected period the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. The time control mode is especilly convenient if btches of identicl berings or workpieces hve to be heted. During the first heting cycle the time needed to rech the required temperture is stored. Then ech bering of the btch is heted for the sme period of time. The temperture sensor does not hve to be ttched. Additionl functions Demgnetiztion without heting Power reduction Progrmme interruption Actul tempertures cn be clled up For prts with smller bore dimeter the following ccessories re vilble: 20 mm nd more Slewing ledge 14x14x350 mm Order designtion: AWG8.L14 30 mm nd more Slewing ledge 20x20x350 mm Order designtion: AWG8.L20 45 mm nd more Slewing ledge 30x30x350 mm Order designtion: AWG8.L30 60 mm nd more Slewing ledge 40x40x350 mm Order designtion: AWG8.L40 75 mm nd more Slewing ledge 50x50x350 mm Order designtion: AWG8.L50 85 mm nd more Slewing ledge 60x60x350 mm Order designtion: AWG8.L60 FAG 10 Order designtion: AWG8
Induction heting devices AWG8 Technicl dt Generl dt Time control Temperture hold/ Temperture control Bering bore d Bering mss G djustble from 0 to 100 min djustble from 50 to 240 C, with sfety mechnism for rolling berings min. 100 mm (with ccessories, min. 20 mm) mx. 100 kg = 14 mm = 20 mm = 30 mm = 40 mm = 50 mm = 60 mm = 70 mm 350 Electricl dt 195 210 Operting voltge 400 V Rted current 20 A Frequency 50/60 cps Retined mgnetism < 2 A/cm Power consumption 8 kva Scope of delivery: Device, redy for service, with slewing ledge 70x70x350 mm, nd mgnetic temperture sensor Designtion Order designtion Dimensions for bore dimeters from Mss Heting device, complete AWG8 470x310x455 100 56 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Slewing ledge AWG8.L70 70x70x350 100 12.8 Mgnetic temperture sensor AWG.M 0.05 Electronic spre prts kit AWG8.E 0.45 Designtion Order designtion Dimensions for bore dimeters from Mss Slewing ledge AWG8.L14 14x14x350 20 0.5 Slewing ledge AWG8.L20 20x20x350 30 1.1 Slewing ledge AWG8.L30 30x30x350 45 2.4 Slewing ledge AWG8.L40 40x40x350 60 4.2 Slewing ledge AWG8.L50 50x50x350 75 6.6 Slewing ledge AWG8.L60 60x60x350 85 9.4 Specil designs This device is lso vilble for rted voltges of 200 V, 270 V, 440 V, 480 V, nd 600 V. Order designtion, e.g. for 480 V: AWG8.V480 11 FAG
Induction heting devices AWG13 Induction heting device AWG13 The FAG induction heting device AWG13 is suitble for heting ringshped metl workpieces with bore dimeters of 115 mm (with ccessories 30 mm) nd more to mximum temperture of 240 C. The workpieces my weigh up to 200 kg. The solid-steel device is mounted on sturdy trolley. A slewing mechnism fcilittes the loding of hevy prts. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dust-proof nd wter-proof. The bsic design of the device comes with mgnetic temperture sensor which cn be used up to 240 C. The rted voltge is 400 V, the frequency 50 cps. The device offers temperture hold, temperture control nd time control modes. In the temperture hold mode hetup temperture between 50 nd 240 C is freely djusted. The device holds the workpiece t the preselected temperture. When the Stop key is pressed the prt is utomticlly demgnetized. In the temperture control mode the desired het-up temperture is freely djusted between 50 nd 240 C. After the preselected temperture is reched the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. In the time control mode the desired het-up time (up to 100 minutes) is freely djusted. After the selected period the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. The time control mode is especilly convenient if btches of identicl berings or workpieces hve to be heted. During the first heting cycle the time needed to rech the required temperture is stored. Then ech bering of the btch is heted for the sme period of time. The temperture sensor does not hve to be ttched. Additionl functions Demgnetiztion without heting Power reduction Progrmme interruption Selected nd ctul tempertures nd times re displyed For prts with smller bore dimeter the following ccessories re vilble: 30 mm nd more Slewing ledge 20x20x490 mm Order designtion: AWG13.L20 45 mm nd more Slewing ledge 30x30x490 mm Order designtion: AWG13.L30 60 mm nd more Slewing ledge 40x40x490 mm Order designtion: AWG13.L40 75 mm nd more Slewing ledge 50x50x490 mm Order designtion: AWG13.L50 85 mm nd more Slewing ledge 60x60x490 mm Order designtion: AWG13.L60 100 mm nd more Slewing ledge 70x70x490 mm Order designtion: AWG13.L70 FAG 12 Order designtion: AWG13
Induction heting devices AWG13 Technicl dt Generl dt Time control Temperture hold/ Temperture control Bering bore d Bering mss G djustble from 0 to 100 min djustble from 50 to 240 C, with sfety mechnism for rolling berings min. 115 mm (with ccessories, min. 30 mm) mx. 200 kg 265 490 330 Electricl dt Operting voltge 400 V Rted current 32 A Frequency 50/60 cps Retined mgnetism < 2 A/cm Power consumption 13 kva Scope of delivery: Device, redy for service, with slewing ledge 80x80x490 mm, nd mgnetic temperture sensor = 20 mm = 30 mm = 40 mm = 50 mm = 60 mm = 70 mm = 80 mm Designtion Order designtion Dimensions for bore dimeters from Mss Heting device, complete AWG13 1000x500x1000 115 108 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Slewing ledge AWG13.L80 80x80x490 115 23.5 Mgnetic temperture sensor AWG.M 0.05 Electronic spre prts kit AWG13.E 0.45 Designtion Order designtion Dimensions for bore dimeters from Mss Slewing ledge AWG13.L20 20x20x490 30 1.5 Slewing ledge AWG13.L30 30x30x490 45 3.3 Slewing ledge AWG13.L40 40x40x490 60 5.9 Slewing ledge AWG13.L50 50x50x490 75 9.2 Slewing ledge AWG13.L60 60x60x490 85 13.2 Slewing ledge AWG13.L70 70x70x490 100 18 Specil designs: This device is lso vilble for rted voltges of 200 V, 270 V, 440 V, 480 V, nd 600 V. Order designtion, e. g. for 480 V: AWG13.V480 13 FAG
Induction heting devices AWG25 Induction heting device AWG25 The FAG induction heting device AWG25 is suitble for heting ringshped metl workpieces with bore dimeters of 145 mm (with ccessories 45 mm) nd more to mximum temperture of 240 C. The workpieces my weigh up to 400 kg. The solid-steel device is coted with synthetic resin which is resistnt to impcts nd corrosion. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dust-proof nd wter-proof. The bsic design of the device comes with mgnetic temperture sensor which cn be used up to 240 C. The rted voltge is 400 V, the frequency 50 cps. The device offers temperture hold, temperture control nd time control modes. In the temperture hold mode hetup temperture between 50 nd 240 C is freely djusted. The device holds the workpiece t the preselected temperture. When the Stop key is pressed the prt is utomticlly demgnetized. In the temperture control mode the desired het-up temperture is freely djusted between 50 nd 240 C. After the preselected temperture is reched the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. In the time control mode the desired het-up time (up to 100 minutes) is freely djusted. After the selected period the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. The time control mode is especilly convenient if btches of identicl berings or workpieces hve to be heted. During the first heting cycle the time needed to rech the required temperture is stored. Then ech bering of the btch is heted for the sme period of time. The temperture sensor does not hve to be ttched. Additionl functions Demgnetiztion without heting Progrmme interruption For prts with smller bore dimeter the following ccessories re vilble: 45 mm nd more Ledge 30x30x700 mm Order designtion: AWG25.L30 60 mm nd more Ledge 40x40x700 mm Order designtion: AWG25.L40 85 mm nd more Ledge 60x60x700 mm Order designtion: AWG25.L60 115 mm nd more Ledge 80x80x700 mm Order designtion: AWG25.L80 FAG 14 Order designtion: AWG25
Induction heting devices AWG25 Technicl dt Generl dt Time control Temperture hold/ Temperture control Bering bore d Bering mss G djustble from 0 to 100 min djustble from 50 to 240 C, with sfety mechnism for rolling berings min. 145 mm (with ccessories, min. 45 mm) mx. 400 kg 390 430 700 Electricl dt Operting voltge 400 V Rted current 63 A Frequency 50/60 cps Retined mgnetism < 2 A/cm Power consumption 25 kva = 30 mm = 40 mm = 60 mm = 80 mm = 100 mm Scope of delivery: Device, redy for service, with ledge 100x100x700 mm nd mgnetic temperture sensor Designtion Order designtion Dimensions for bore dimeters from Mss Heting device, complete AWG25 1280x500x1250 145 350 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Ledge AWG25.L100 100x100x700 145 52.4 Mgnetic temperture sensor AWG.M 0.05 Electronic spre prts kit AWG25.E 0.45 Designtion Order designtion Dimensions for bore dimeters from Mss Ledge AWG25.L30 30x30x700 45 4.7 Ledge AWG25.L40 40x40x700 60 8.4 Ledge AWG25.L60 60x60x700 85 18.8 Ledge AWG25.L80 80x80x700 115 33.5 Specil designs: This device is lso vilble for rted voltges of 200 V, 270 V, 440 V, 480 V, nd 600 V. Order designtion, e. g. for 480 V: AWG25.V480 15 FAG
Induction heting devices AWG40 Induction heting device AWG40 The FAG induction heting device AWG40 is suitble for heting ringshped metl workpieces with bore dimeters of 220 mm (with ccessories 85 mm) nd more to mximum temperture of 240 C. The workpieces my weigh up to 800 kg. The ll-steel construction is coted with synthetic resin which is resistnt to impcts nd corrosion. The clerly structured control pnel with cler-cut symbols for the different operting modes cn even be operted wering work gloves. The foil keybord is oil-resistnt, dust-proof nd wter-proof. The bsic design of the device comes with mgnetic temperture sensor which cn be used up to 240 C. The rted voltge is 400 V, the frequency 50 cps. The device offers temperture hold, temperture control nd time control modes. In the temperture hold mode hetup temperture between 50 nd 240 C is freely djusted. The device holds the workpiece t the preselected temperture. When the Stop key is pressed the prt is utomticlly demgnetized. In the temperture control mode the desired het-up temperture is freely djusted between 50 nd 240 C. After the preselected temperture is reched the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. In the time control mode the desired het-up time (up to 100 minutes) is freely djusted. After the selected period the workpiece is utomticlly demgnetized; the device switches off. An coustic signl indictes the end of the process. The time control mode is especilly convenient if btches of identicl berings or workpieces hve to be heted. During the first heting cycle the time needed to rech the required temperture is stored. Then ech bering of the btch is heted for the sme period of time. The temperture sensor does not hve to be ttched. Additionl functions Demgnetiztion without heting Power reduction Progrmme interruption For prts with smller bore dimeter the following ccessories re vilble: 85 mm nd more Ledge 60x60x850 mm Order designtion: AWG40.L60 115 mm nd more Ledge 80x80x850 mm Order designtion: AWG40.L80 145 mm nd more Ledge 100x100x850 mm Order designtion: AWG40.L100 The device AWG40 is delivered without plug nd cble. FAG 16 Order designtion: AWG40
Induction heting devices AWG40 Technicl dt Generl dt Time control Temperture hold / Temperture control Bering bore d Bering mss G djustble from 0 to 100 min djustble from 50 to 240 C with sfety mechnism for rolling berings min. 220 mm (with ccessories, min. 85 mm) mx. 800 kg 600 450 850 Electricl dt Operting voltge 400 V Rted current 100 A Frequency 50/60 cps Retined mgnetism < 2 A/cm Power consumption 40 kva = 60 mm = 80 mm = 100 mm = 150 mm Scope of delivery: Device, redy for service, with ledge 150x150x850 mm, nd mgnetic temperture sensor Designtion Order designtion Dimensions for bore dimeters from Mss Heting device, complete AWG40 1800x600x1400 220 600 Spre prts Designtion Order designtion Dimensions for bore dimeters from Mss Ledge AWG40.L150 150x150x850 220 143 Mgnetic temperture sensor AWG.M 0.05 Electronic spre prts kit AWG40.E 0.45 Designtion Order designtion Dimensions for bore dimeters from Mss Ledge AWG40.L60 60x60x850 85 22.9 Ledge AWG40.L80 80x80x850 115 40.7 Ledge AWG40.L100 100x100x850 145 63.6 Specil designs: This device is lso vilble for rted voltges of 200 V, 270 V, 440 V, 480 V, nd 600 V. Order designtion, e. g. for 480 V: AWG40.V480 17 FAG
FAG OEM und Hndel AG A compny of the FAG Kugelfischer Group Postfch 1260 D-97419 Schweinfurt Tel. +49-97 21 / 91-38 41 Fx +49-97 21 / 91-38 09 e-mil: koeniger_p@fg.de www.fg.com FAG Induction Heting Devices Every cre hs been tken to ensure the correctness of the informtion contined in this publiction but no libility cn be ccepted for ny errors or omissions. We reserve the right to mke chnges in the interest of technicl progress. by FAG 2001 This publiction or prts thereof my not be reproduced without our permission. TI No. WL 80-47 E/97/3/01 Printed in Germny