Fully automated, industrial 3D scanning and inspection for manufacturing and production

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Gwen Russell
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1 Optical 3D Measuring Machine Fully automated, industrial 3D scanning and inspection for manufacturing and production

Optical 3D Measuring Machine 3D Coordinate Measuring Optical, full-field metrology for 3D coordinate measurement is a standard quality control tool in the industry.

It delivers 3D measurement data quickly and accurately and impacts the overall industrial process chain from design through manufacturing to maintenance.

reliable, traceable results Standardized, automated optical metrology Automated measurement systems are replacing manually operated systems and continue to grow as an important tool in industrial

2 Optical 3D Measuring Machine 3D Coordinate Measuring Optical, full-field metrology for 3D coordinate measurement is a standard quality control tool in the industry. GOM s ATOS is an industrial, high resolution, optical 3D coordinate measuring system. It delivers 3D measurement data quickly and accurately and impacts the overall industrial process chain from design through manufacturing to maintenance. Reducing research and development times Improving product quality and speeding up production times Higher level of quality assurance through entire product life cycle Uniform quality standards with reliable, traceable results Standardized, automated optical metrology Automated measurement systems are replacing manually operated systems and continue to grow as an important tool in industrial process chains. GOM s ATOS ScanBox is the ideal automation solution for industrial quality control. The ATOS ScanBox standardizes automated optical metrology and combines reliable and industrial hardware with process-safe software. Monitoring early trend analysis within production processes Establishing root cause analysis to detect engineering issues Higher productivity and increased efficiency in quality control Quality assurance with fewer personnel and increased performance

Short delivery times GOM s production setup allows delivery and

Its setup does not require additional on-site planning.

training and world-wide local support, reducing implementation

Complete solution, one single source GOM s ATOS ScanBox is a

software, support, safety and documentation.

3 Short delivery times GOM s production setup allows delivery and installation of the ATOS ScanBox within a few weeks. Its setup does not require additional on-site planning. It features a complete declaration of conformity, documentation, training and world-wide local support, reducing implementation times and running costs. Complete solution, one single source GOM s ATOS ScanBox is a complete solution from one single source containing hardware, software, support, safety and documentation. The result is a completely solution using only proven, reliable industrial components which have been specially optimized to work perfectly with each other.

Optical 3D Measuring Machine The ATOS ScanBox is a plug-and-play measuring cell for fully automated 3D digitizing and inspection.

Coordinate Measurement Machine The ATOS ScanBox is an optical 3D measuring machine with a comparable investment volume to traditional CMMs.

The ATOS 3D Digitizer is the most innovative optical measuring system for three-dimensional coordinate measurement on the market.

deviation to CAD, 2D and part-to-part Plug-and-Play solution The complete plug-and-play solution incorporates everything required for automated digitizing and inspection, no additional

Section-based analysis, GD&T and trend analysis Complete measuring reports ATOS Triple Scan - Fast 3D Measurement The built-in ATOS optical 3D scanner with photogrammetry includes GOM s

This new technology enables even higher detailed feature capture with faster measurement times for various part sizes, surfaces, finishes, and geometries, regardless of environmental

4 Optical 3D Measuring Machine The ATOS ScanBox is a plug-and-play measuring cell for fully automated 3D digitizing and inspection. The ATOS ScanBox combines optimized industrial components, mobility and highest safety in an off-the-shelf 3D measuring machine. Coordinate Measurement Machine The ATOS ScanBox is an optical 3D measuring machine with a comparable investment volume to traditional CMMs. However the ATOS ScanBox delivers full-field, surface measurement of small to large parts, easy to understand result visualizations, simple problem finding and complete reporting. The ATOS 3D Digitizer is the most innovative optical measuring system for three-dimensional coordinate measurement on the market. ATOS measures different object sizes, surface finishes, and complexities giving versatility to 3D digitizing by delivering: Accurate 3D coordinates and high data quality Full-field deviation to CAD, 2D and part-to-part Plug-and-Play solution The complete plug-and-play solution incorporates everything required for automated digitizing and inspection, no additional planning investment is necessary. All that is required on site is a single power socket. Section-based analysis, GD&T and trend analysis Complete measuring reports ATOS Triple Scan - Fast 3D Measurement The built-in ATOS optical 3D scanner with photogrammetry includes GOM s proven Triple Scan and Blue Light Technology. This new technology enables even higher detailed feature capture with faster measurement times for various part sizes, surfaces, finishes, and geometries, regardless of environmental lighting conditions. Mobile, automated quality control The mobile, industrial ATOS ScanBox is quickly setup and requires no fixings to the factory floor or special measuring plates. The ATOS ScanBox can easily be transported from plant to plant or location to location thus supporting production ramp up or new product launches. Small footprint with large possibilities Although the ATOS ScanBox only requires 11 m² floor space it is possible to measure parts up to 2 m. The ATOS ScanBox is also available in a smaller variation requiring only 5 m² for measuring smaller parts, and a larger version designed for simple crane and forklift loading of parts and components up to 3 m.

Technical Data ATOS ScanBox 5108 ATOS ScanBox 5120 ATOS ScanBox 6130 Space requirements 2.00 m x 2.55 m x 2.70 m 3.30 m x 3.30 m x 2.70 m 4.25 m x 4.25 m x 2.

part weight up to 300 kg up to 500 kg up to 2000 kg Number of modules 1 2 2 Automated axes 7 7 7 Robot controller Master controller Module weight 880 kg (robot +

safety light curtain Opening width 800 mm 1400 mm 3100 mm Integrated control panel Status, Pause, Reset, E-Stop Status, Pause, Reset, E-Stop Status, Pause, Reset,

forklift Complete workflow in one software application ATOS Professional is a process-safe software solution that controls the ATOS ScanBox, produces precise 3D

ATOS Professional features include: sensor control, on- and offline teaching, polygon mesh generation and editing, sectioning, feature and character line detection,

For quality control and result analysis, tools such as CAD data import, import of measuring plans, registration, full-field deviation plots, section-based analysis,

5 Technical Data ATOS ScanBox 5108 ATOS ScanBox 5120 ATOS ScanBox 6130 Space requirements 2.00 m x 2.55 m x 2.70 m 3.30 m x 3.30 m x 2.70 m 4.25 m x 4.25 m x 2.70 m (W x L x H) Power supply V (3-Phase, 16 A) V (3-Phase, 16 A) V (3-Phase, 16 A) Max. part size up to 0.8 m up to 2 m up to 3 m Max. part weight up to 300 kg up to 500 kg up to 2000 kg Number of modules Automated axes Robot controller Master controller Module weight 880 kg (robot + rotation) 770 kg (robot) 660 kg (rotation) 800 kg (robot) 1000 kg (rotation) Viewing windows Entry sliding door with safety locks sliding door with safety locks safety light curtain Opening width 800 mm 1400 mm 3100 mm Integrated control panel Status, Pause, Reset, E-Stop Status, Pause, Reset, E-Stop Status, Pause, Reset, E-Stop Floor mounting or fixing not required not required required Loading manual manual, transport cart, pallet truck manual, transport cart, pallet truck, crane, forklift Complete workflow in one software application ATOS Professional is a process-safe software solution that controls the ATOS ScanBox, produces precise 3D surface data, edits and post-processes the data and offers complete inspection and reporting in one software package. ATOS Professional features include: sensor control, on- and offline teaching, polygon mesh generation and editing, sectioning, feature and character line detection, primitive generation. For quality control and result analysis, tools such as CAD data import, import of measuring plans, registration, full-field deviation plots, section-based analysis, deviation of individual points, calipers, angles and diameters, report creation are available. GOM Inspect - Free result viewer, inspection and mesh processing The free GOM Inspect software is available to share ATOS results, further analyze data and easily discuss and detect problematic areas with colleagues, suppliers and customers for effective collaboration to speed-up decision making processes.

GOM Optical Measuring Techniques GOM is a global industrial manufacturer that develops and produces optical measurement solutions and technologies for 3D coordinate measurement and deformation

Optical measuring technology and full-field surface measurement systems have become a standard tool within virtually all industries.

C (en) 080413 Argentina ROBTEC ARGENTINA Phone +54 11 4787 6800 info@robtec.com Czech Republic MCAE Systems s.r.o. Phone +420 549 128 811 mcae@mcae.cz Japan Marubeni Solutions Corp.

6 GOM Optical Measuring Techniques GOM is a global industrial manufacturer that develops and produces optical measurement solutions and technologies for 3D coordinate measurement and deformation analysis. GOM s measuring systems are based on digital image processing and are used in product development, quality assurance, material and component testing. Optical measuring technology and full-field surface measurement systems have become a standard tool within virtually all industries. The data from GOM s measurement systems are an invaluable tool for quality control in modern product development and production process chains. Copyright 2013 GOM mbh All rights reserved! Rev. C (en) Argentina ROBTEC ARGENTINA Phone info@robtec.com Czech Republic MCAE Systems s.r.o. Phone mcae@mcae.cz Japan Marubeni Solutions Corp. Phone Sato-Yoshiyuki@marubeni-sys.com South-Korea OMA Co. Phone support@omagom.co.kr Australia MOSS Pty Ltd Phone scan3d@iprimus.com.au Denmark Zebicon Phone info@zebicon.com Malaysia, Singapore First High Tech Sdn Bhd Phone info@1st.com.my Spain Metronic S.A. Phone comercial@metronicnet.com Austria Westcam Datentechnik GmbH Phone office@westcam.at Finland Cascade Computing AB Phone info@cascade.fi Mexico CIM Co. Phone info@cimco.com.mx Sweden Cascade Computing AB Phone info@cascade.se Brazil ROBTEC DO BRASIL Phone info@robtec.com Greece EXPERTCAM Phone exprtcam@otenet.gr Pakistan Ultimate CAD Solutions Ltd Phone shakir@ucs-int.com Thailand Mentel Co., Ltd. Phone info@mentel.co.th China Dom 3D Ltd. Phone info@dom-3d.com.cn Hungary R-Design Studio Ltd. Phone info@r-design.hu Poland ITA Phone info@ita-polska.com.pl Turkey Cadem A.S. Phone gom@cadem.com.tr China Pro-Technic Machinery Ltd. Phone atd@protechnic.com.hk India APM Technologies Phone apmtech@vsnl.net Portugal S3D Phone suporte@s3d.pt USA, Canada Capture 3D Inc. Phone info@capture3d.com China, Taiwan Road Ahead Technologies Phone marcel@rat.com.tw Indonesia PT Henindo Phone henvgs@attglobal.net Romania SPECTROMAS SRL Phone info@spectromas.ro USA, Canada Trilion Quality Systems LLC Phone info@trilion.com Columbia USM Columbia S.A. Phone gerencia@usm.com.co Iran Fadak Sanat Gostar (FSG) Phone info@fadaksanat.com Russia, Kazakhstan NIAT Phone info@niat-ntk.ru Venezuela AT Group Software Inc Phone dkinz@atgroup.com.ve Croatia, Slovenia Topomatika d.o.o. Phone info@topomatika.hr Israel Globus Technical Equipments Ltd. Phone nir@globus.co.il South Africa RGC Engineering Pty Phone info@rgcengineering.co.za Vietnam AIE Phone aie@vnn.vn GOM mbh Mittelweg Braunschweig Germany Phone Fax info@gom.com GOM International AG Bremgarterstrasse 89B 8967 Widen Switzerland Phone Fax international@gom.com GOM UK Ltd Unit 14 The Cobalt Centre Coventry, CV3 4PE United Kingdom Phone Fax info-uk@gom.com GOM France SAS 10 Quai de la Borde Ris Orangis France Phone Fax info-france@gom.com GOM Branch Benelux Interleuvenlaan 15 F 3001 Leuven Belgium Phone Fax info-benelux@gom.com GOM Italia Srl Via Lomellina 10/ Buccinasco (MI) Italy Phone Fax info-italia@gom.com

Optical 3D Coordinate Measuring Machine

Optical 3D Coordinate Measuring Machine 1 x 0.5 x 0.5 m³ Measuring Volume 0.015 mm Accuracy 10 x 5 x 5 m³ Measuring Volume 0.2 mm Accuracy Optical 3D Coordinate Measuring Machine Industrial Measurement