FOCALSPEC 3D LINE CONFOCAL SCANNER UULA DID THEY TELL YOU THAT NO-ONE CAN MEASURE IT? WE CAN.
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1 FOCALSPEC 3D LINE CONFOCAL SCANNER UULA DID THEY TELL YOU THAT NO-ONE CAN MEASURE IT? WE CAN.
2 FocalSpec 3D Line Confocal Scanner UULA UULA is an automated optical 3D imaging and metrology system for sub-micron level accurate measurements on any material. Benefits include Automated, high-speed and high-precision analysis of challenging surfaces and shapes, such as mirror-like, curved or multi-layered transparent objects Easy, accurate and repeatable measurements From research and product development, to manufacturing and quality control. Stand-alone system used in state-of-the-art R&D laboratories and smart manufacturing, where automated measurement with optimal precision is required. Consumer electronics Medical devices Measurement and analysis 3D topography and dimensions Tomographic imaging of transparent objects High-precision 2D imaging with extended sharp focus range Plastics and packaging Metal
3 6 // // 7 CASE - Consumer electronics LCI is the only technology in the world which can be used to measure 2.5 and 3D curved glass. We measured a curved glass display of a smartphone with UULA to detect the shape of the glass. We also measured the gap and offset between the glass and the frame µm 210 µm 191 µm 128 µm
4 8 // // 9 CASE - Microfluidics CASE - Advanced packaging We measured a transparent microfluidics chip with UULA and detected 3D dimensions of the microchannels. Also height and width of the channels were measured. The seal quality was detected from the 2D intensity images. The quality of the samples ranged from good (left) to failed (right). Parameters Width mm Maximum height 47.4 µm Mean height 47.0 µm
5 10 // // 11 CASE - Medical devices A sheet of printed bionsensors was scanned with UULA. The 3D dimensions and the surface roughness of the active area were detected. Also the thickness of conductive ink was measured. Parameters Width 1.02 mm Height 33.7 µm
6 12 // // 13 UULA system configuration Analysis and measurements UULA 1 UULA 2 LCI Sensor XY movement Z movement manual motorized Rotation stage - FocalSpec Map software Calibration kit UULA allows for a wide variety of different measurements in several industrial processes. These include: UULA 1 with manual Z movement. UULA 2 with a rotation stage and motorized Z movement. 3D profiles Roughness Surface texture Thickness Step height Flatness Gap and offset Clearance Burr height Seal width Distance Angle Area Volume Coplanarity
7 14 // // 15 Applicable measurement standards ISO D height and functional bearing ratio parameters ISO D primary and roughness parameters ASME B46.1 3D and 2D parameters EUR amplitude and area & volume parameters DIN (Germany), JIS (Japan), GB/T (China), NF (France), BSI (UK), UNI (Italy), UNE (Spain) equivalents of ISO parameters Analysis and data editing Full set of filters including Gaussian (ISO ), cubic spline filter (ISO ), robust Gaussian filter (ISO ) PDF, RTF, screen and print quality bitmaps, Excel-compatible numerical results for compatibility with quality management and other systems Line Confocal Imaging technology LCI technology provides fast line confocal measurements with precise height and intensity values of each pixel. The speed of data acquisition with LCI sensor is millions of 3D points per second. LCI vs. laser LCI Laser excellent <1 µm Glossy material Mirror-like surface Transparent material Tolerance for surface angle variations Curved transparent surface Multi-layered transparent object Precision Speckle free Simultaneous 3D and 2D imaging no no no no
8 16 // UULA technical specification XY- stage encoder resolution 4 µm mil XY stage Maximum scanning area (x * y) 222 * 310 mm 8.7 * 12.2 Maximum sample height 200 mm Scanning path programming Power Configurable scanning area VAC Sensor LCI 1200 LCI 1600 Measurement method Z-precision / pixel Optical Line Confocal Imaging 0.55 µm mil 0.98 µm mil Electrical Mechanical Connectivity Computer requirement Ethernet LAN RJ45 OS Windows 7 or Windows 10, 64-bit, RAM min 16GB, i7 preferred Scanner weight 120 kg 265 lbs Scanner dimensions (x * y * z) 880 * 600 * 950 mm 34.6 * 23.6 * 37.4 LCI sensor Z-range 2.80 mm mm 0.22 X-pixel resolution 5.50 µm mil 8.00 µm mil Acquisition software Language 3D data output EN 3D point cloud data Imaging line 2048 pixels 2048 pixels 3D data formats.sur.pcd.csv Line length mm mm 0.65 Measurement speed Max. 3D data acquisition speed 1500 lines/s 1500 lines/s D points/s, multiple layers points/s, multiple layers Analysis software FocalSpec Map 2D data output 2D data format Reporting Languages 2D intensity data.bmp PDF, RTF, Excel compatibility EN, FR, DE, ES, IT, PL, JP, CN, KR, BR Specifications subject to change without notice.
9 FocalSpec builds products to measure and inspect the quality of the advanced materials and devices in use today and currently in development for the future. Our goal is to make the growing world of small objects safer and the manufacturing of products more efficient and effective. FocalSpec Ltd FINLAND Find your local partner
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