Hall 4 / F April w w w. d a t a - m. c o m. +++ Division Software +++ Division Automation

Transcription

1 Hall 4 / F Tube Düsseldorf April 2014

2 5 Reasons... why COPRA RF and COPRA FEA RF Software for Tubes are superior to any other roll forming software and can save you time and money... Reason 1 Tube Mill Roll Design Center I Calculation of the roll forming steps is done according to predefined strategies and can be adapted to your requirements I Comfortable possibility to create and maintain any number of variants for round and rectangular tube mill projects I Effective adjustment of a basic roll tooling for different wall thicknesses Reason 2 Cage Forming Technology I COPRA RF allows for a modeling of various types of straight edge forming systems due to its parametric structure I The lineal beams are either predefined or - if there are individual support rolls - each roll and respective position is defined in specific data base tables I The cage position will be extracted from the 3D model and can be directly imported into COPRA FEA RF Reason 3 Shaped Tubes I COPRA RF for shaped tubes allows for a quick and accurate design of calibration forming steps I The individual calibrating steps are calculated and optimized as a basis for the following roll design I The verification of the shaping steps with COPRA FEA RF is very important as the forming behaviour can not really be predicted due to air bending Reason 4 Flexible Tubes I For complex design processes of this kind, data M offers COPRA RF for design of the profile and tooling I Use COPRA FEA RF to simulate both, the roll forming operation and the winding process I A positive simulation result means that problems in the subsequent practical implementation are reduced to a minimum Reason 5 COPRA FEA RF I The roll tool design data can be directly imported from COPRA RF into COPRA FEA RF I It only takes seconds to create the respective FEA models I You can also import data from basic AutoCAD drawings or even from other roll forming software

3 COPRA Software for Roll Forming Roll Tool Design Software COPRA RF is the software solution for effective roll tool engineering: I Round & rectangular tubes I Shaped tubes I Flexible tubes I Cage forming Simulation Software COPRA FEA RF simulates the roll forming process: I Direct model import from COPRA RF I Analysis of roll forming process I Optimisation of roll form tooling Development & Analysis data M is your partner: from user training via development and supply of roll form tooling to analysis/optimisation of existing processes.

4 COPRA RF WireRolling Design Software: COPRA RF WireRolling I Defining the end cross section by CAD I Defining the start cross section I Interactive modeling of the rolling steps I Automatic layout of the forming steps by specifying the start and end cross-section I Rotation of cross sections I Automatic creation of rolls I Export of roll data COPRA FEA RF WireRolling I Automatic preparation of finite element model from the existing design I Verification of the design by COPRA FEA RF WireRolling I Tools for the analysis and interpretation of simulation results I Automatic calculation of forming forces I No FEA simulation experience needed Analysis Software: COPRA FEA RF WireRolling

5 +++ Division Automation COPRA ProfileScan Desktop Easy, accurate and cost effective profile measurement by means of laser light section principle. World s first single head rotational inspection device COPRA ProfileScan Desktop To complete your workflow of rolled profile development, data M has recently developed a revolutionary new laser inspection device, that having these key features, has taken the roll forming industry by storm. I High precision laser inspection instrumentation I Significantly reducing inspection time I Complete COPRA RF & COPRA FEA RF workflow integration I Simple measurement and tolerance definition tools I Automated measurement protocol I Comparison of measured and originally designed contour I Perfect accompaniment to SPC and Six Sigma inspection routines I USB and Windows 7 onwards compatible...and many more... Deviation Diagram

6 COPRA Software examples of use COPRA Software for many applications Aviation industry Automotive industry Strech bending Spiraled & lock seamed tube / profile Oil and gas industry Construction industry Ring rolling Tube making Furniture industry Storage industry Tube drawing Pre & post punching Division Automation Shaped tubes Wire rolling Machines for 3D roll forming Sheet metal levelling Development services data M Sheet Metal Solutions GmbH Am Marschallfeld 17 I Valley Germany I Tel.: +49(0) datam@data-m.com I