Laser Metrology and Machine Performance III
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1 Laser Metrology and Machine Performance III EDITORS: D.G. Ford The University of Huddersfield, UK S.R. Postlethwaite The University of Huddersfield, UK _Jr Computational Mechanics Publications Southampton Boston vy^&aa.
2 CONTENTS Section 1: Machine Condition Monitoring and Intelligent Instrumentation Conditioning of the manufacturing process using surface finish 3 DJ. Whitehouse On-line tool wear Classification in unmanned machining environments 21 Pan Fu, A.D. Hope andm. Javed Laser System for non-contact tool setting and breakage detection 33 W. Reiser Vibrodiagnosis experiments of machines 43 B. Zoltowski Condition monitoring of a Nd: YAG laser machine tool 55 H.K. Tonshoff, C. Graumann, A.D. Jennings and V. Kral Laser Computer calibration and quality assurance of certain kinematics and geometrical parameters 65 A. Ryniewicz and J. Gawlik Section 2: Calibration and Standards Developments in BSI and ISO machine tool accuracy Standards 79 M. Gull Machine tool accuracy and repeatability - a new approach with the revision of ISO D.M.S. Blackshaw Assessing the thermal distortion caused by spindle rotation of a machining centre using the draft Standard ISO/DIS A. Statham, A. Martin andd.m.s. Blackshaw The REAL accuracy of machine tools T.J. Morris 113
3 Section 3: Laser Calibration and Metrology Metal forming machines: a new market for laser interferometers 125 O. Beltrami Resonator based profilometer instrument 135 S.M. Harb, M. Vidic ands.t. Smith Laser based inspection and path correction System for automatic sewing apparatus 145 AJ. Crispin, B. Pokric, M. Rankov, D. Reedman andg.e. Taylor Interim checks for machine tools 161 W. Knapp Development of the next generation of 3D probing Systems for the future co-ordinate measuring machines and machine tools 169 D.R. McMurtry Laser Doppler displacement meter (LDDM) allows new diagonal measurement for large aspect ratio machine tools easily and accurately 187 G. Liotto andc.p. Wang NPL optical length scales in the ränge 300 nm to 400 mm 195 M.B. McCarthy, J. W. Nunn andg.n. Rodger Fitting laser interferometers to large machine tools as the primary positioning feedback System 205 G. Tomkinson Static and dynamic measurements of machine tools Shafie, V. Chiles, D. Jenkinson andd.m.s. Blackshaw Section 4: Gears and Transmissions Includes Calibration and Metrology Methods of testing calibration equipment in the UK's National Gear Metrology Laboratory 231 R.C. Frazer andj. Hu The use of optical gratings in gear metrology 243 R.G. Munro Experimental study of the circular contact at impact loading 253 G. Andrei and M. Jascanu
4 The measurement of involute worm wheels J, Hu, R.C. Frazer and JA. Penneil 263 Friction drive for ultra-precision machine tools: interface compliance-based model 273 B.D. Damazo, A.E. Gee anda.h. Slocum Kinematic errors in precision worm gears 283 M. Fish and R G Munro Verifying the accuracy of involute gear measuring machines 293 R.C. Frazer and J. Hu Section 5: Simulation and Algorithms in Research Metrology Geometrie error analysis Software for CNC machine tools 305 S.R. Postlethwaite andd.g. Ford The efficient calculation of the Cartesian geometry of non-cartesian structures 317 J.M. Freeman andd.g. Ford Application of feature recognition from solid modeis to CMM technology 327 R. Tuttle, G. Little, D.E.R. Clark and J. Corney Finite dement determination of the positions of the three point supports of a surface plate with minimum deflection 337 W. Li, FR. Hall and K.J. Stout Error analysis of a hexapod machine tool 347 JA. Soons Practical application of thermal error correction - 4 case studies 359 J.P. Allen, S.R. Postlethwaite andd.g. Ford The analysis of geometrical and thermal errors of non-cartesian structures 3 71 J.M. Freeman andd.g Ford The analysis of the form of aspheric lens surfaces 381 J. W. McBride, M. Hill and M. Jung
5 Section 6: Machine Calibration Using Artefacts A large reference artefact for CMM verification 393 A.B. Forbes andg.n. Peggs Contouring accuracy assessment of CNC machine tools - a user's view 401 M.Gull Automated calibration of co-ordinate measuring machines 413 R. Krug Section 7: Robot/AGV Performance and Calibration A review of current research in 3-D machine vision and robot accuracy 423 C. Edwards anda.g. Starr Calibration and correction methods of spatial errors found in Cartesian manipulators 431 A.P. Longstaff, M. Mavromihales andd.g. Ford The circular test for industrial robots and its Interpretation K.E. Meitz 443 Design of a navigation system for automated guided vehicles operating in a man-machine shared environment 453 B. Mehrdadi and S, Lockwood Section 8: Quality in Machine Performance Deficiencies in surface specifications B.J. Griffiths Investigation into manufacturing errors on a planer machine S. Fletcher, J.P. Allen, S.R. Postlethwaite andd.g. Ford Utilizing CMM measurements in the evaluation of machine tool accuracy J. Hölsä Strategy of applying co-ordinate metrology in quality assurance Systems with regard to a measurement accuracy 497 J. Sladek
6 Investigating the machining Performance of damped and undamped boring bars 509 G.T. Smith Light scattering for the measurement of surface finish 525 B.J. Griffiths, R.H. Middleton and B.A. Wilkie Section 9: Simulation and Algorithms in Research Metrology 3-D laser metrology for the assessment of curved surfaces 537 (Presented at LAMDAMAP 95) K.J. Gross andj. W. McBride Aulhors' Index 549 Subject Index 551 i
Development of CNC machine performance standards
Development of CNC machine performance standards D.M.S. Blackshaw, V. Chiles, D. Jenkinson School of Engineering, University of Northumbria, Newcastle upon Tyne, NE1 8ST vie. chiles@unn. ac. uk Abstract
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The efficient calculation of the Cartesian geometry of non-cartesian structures J.M. Freeman and D.G. Ford Engineering Control and Metrology Research Group, The School of Engineering, University of Huddersfield.
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