Parallel Geometry Validation
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1 Parallel Geometry Validation Cristina Martínez Gulfstream Aerospace Corporate Product Lifecycle Management GPDIS_2018.ppt 1
2 Agenda Gulfstream Product Line Project Schedule 3D Model Based Type Design (MBTD) Laws of Data Consistency Geometry Validation Process Next Steps GPDIS_2018.ppt 2
3 Cristina Martinez - Bio Education Universidad Autónoma de Baja California, Mexicali, MX BS, Mechanical Engineering, Thermal & Fluids MBA, Human Resources & Finance PhD candidate, Engineering Management cristina.martinez@gulfstream.com Industry Automotive & Aerospace Mechanical Design Engineer Data Exchange Engineer MBE Tools & Process Development Geometry Validation Analyst GPDIS_2018.ppt 3
4 Gulfstream Aerospace Corp (GAC) Product Line GPDIS_2018.ppt 4
5 Project Journey Rigorous process will verify model data (topology & metadata) prior to upgrades. GPDIS_2018.ppt 5
6 3D Model Based Type Design (MBTD) True 3D electronic representation of aircraft Includes fasteners, shims, hardware, hoses, etc. Relies on geometry versus text No dimensions on models Users interrogate models for relevant dimensional information Eliminates paper, design ambiguity. Saves time & money. Raises quality. GPDIS_2018.ppt 6
7 3D MBTD Considerations Life of product = life of data Aircraft have year life cycle. Data must live for a very long time. Ensure data integrity Focus GAC tools, processes, & procedures to protect data. Check released data at bit / byte level every 24 hours. Released parts are never upgraded to a newer CATIA edition. (example: CATIA V5 R25 CATIA V5 R28) Validate data at every environment change Validation processes use same hardware & software configuration as for model design & release. Tolerance level = 0.001mm = 3.94x10-5 in GPDIS_2018.ppt 7
8 Data Portability Designs use only entities supported by STEP All visible geometry Some hidden geometry (composite part plies) Annotations Specification tree GPDIS_2018.ppt 8
9 Business Requirements for Validation FAA type-design certification = GAC 3D MBTD Certification content = STEP features Scope of validation = STEP exportable geometry + PMI Persist presentation view of certification content Available for life of aircraft ( > 50 years) Validate at every environment change GPDIS_2018.ppt 9
10 Model Data Presentation & Interpretation Stored Presented Interpreted DATA Environment Processing Interpretation GPDIS_2018.ppt 10
11 Ganser s Law of Consistency #1 The same data processed by the same environment is presented the same. Always. GPDIS_2018.ppt 11
12 Ganser s Law of Consistency #1 Data processed by an environment into a presentable form once will always be presented the same in that environment. Consistently stored data presents consistently within a consistent environment. GPDIS_2018.ppt 12
13 Ganser s Law of Consistency #2 GIVEN: Environments that produce the same interpretation are considered equivalent environments. GPDIS_2018.ppt 13
14 Ganser s Law of Consistency #2 IF THEN When all data is validated, then the environments can be considered equivalent. GPDIS_2018.ppt 14
15 Ganser s Law of Consistency #3 GIVEN: Stored data that produce the same interpretation are considered equivalent stored data (files). GPDIS_2018.ppt 15
16 Ganser s Law of Consistency #3 IF THEN When all data is validated, then the stored data is considered equivalent. GPDIS_2018.ppt 16
17 Geometry Validation Process Pass Outputs Crash Fail GPDIS_2018.ppt 17
18 Disposition Process for Crashes and Failures GPDIS_2018.ppt 18
19 Next Project: 3Dx Validation Scenarios GPDIS_2018.ppt 19
20 Strategy for Next Project Develop a CAD classification model Interrogate geometrical/ technological features to determine type: Mechanical Sheet Metal Composite Wire Harness Tubing Identify complexity levels for released parts Create configuration files to process each type. GPDIS_2018.ppt 20
21 CAD Classification Model 2019 focus Convert for consumption with traceability GPDIS_2018.ppt 21
22 Next Steps Rigorous process will verify model data (topology & metadata) prior to upgrades. GPDIS_2018.ppt 22
23 Parallel Geometry Validation Cristina Martínez Gulfstream Aerospace Corporate Product Lifecycle Management GPDIS_2018.ppt 23
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