Data Exchange for Digitalization and the Model Based Enterprise Andy Attfield, Siemens PLM

Transcription

1 Data Exchange for Digitalization and the Model Based Enterprise Andy Attfield, Siemens PLM

2 Agenda Three Digitalization Challenges Exchange Format Choices A Day in the Life of TurboFan-tastic Gmbh Exchange Capability Questions? Page 2

3 Digitalization Challenge #1: Engineering from Multiple Sources Combining and Re-using Product Design Data from Even More Systems Design Collaboration Different Teams and Locations Partners and Suppliers Different CAD systems CAD Migration Carry-over from legacy systems Program-wise transition Archive Retrieval Environmental Considerations Different Disciplines Operating Environment Customer and Legislation IFC or Revit Manufacturing Environment Solidworks from Acquisition Old CATIA V5 program carry-over Creo based Supplier NX 11 Latest Design Page 3

4 Digitalization Challenge #2: Collaborating with the Model Based Enterprise Publishing the Model Based Definition to the Model Based Enterprise CAD Supply Chain Planning Procurement Manufacturing Test Logistics Documentation Marketing Shipping Service etc Few CAD users and many, Even More non-cad users Page 4

5 Digitalization Challenge #3: Conforming to Model Based Definition Standards Examples of Quality Standards for Even More Derived ISO Format Data (, STEP, PRC ) MIL-STD-31000A EN/NAS 9300 OEM/Supplier Page 5

6 The Simple Answer: Based Ecosystem Partner Enterprise Teamcenter NX Formats MultiCAD Legacy Environment Page 6

7 The Simple Answer Based Ecosystem Partner Enterprise Teamcenter NX Formats Legacy Context Page 7

8 Breadth of Interoperability Formats with NX and/or ACIS Solid works Creo IGES Catia V4 AP 214 AP 203 Teamcenter NX Catia V5 Inventor AP 242 Formats vrml STL Import/export Revit DXF/ DWG 3d 3MF Aveva SP3D Navis works IFC Page 8

9 Interoperability Driven by Standards MODEL-BASED DEFINITION MODEL-BASED SYSTEM ENGINEERING SIMULATION PMI:, ASME Y14.41, ISO TDP: -PDF, MIL-STD-31000A LOTAR:, STEP AP242, NAS 9300 NX ReqIf SysML FMI LMS Example: 3MF Connects Additive Manufacturing Open packaging convention file representing the solid model as Cartesian mesh 3MF is integrated with NX, Solid Edge Translator and 2GO Siemens PLM is a core member of the 3MF Consortium TEAMCENTER Example: IFC CMM: ASME Y14.5 ANSI BIM: IFC NX MANUFACTURING ISO/PAS 16739:2013 AEC Building Information Model Incorporate Environmental and Manufacturing considerations into your design Place your equipment into its CONNECTworking environment Meet BIM archive legislation -3MF STL NX ISA95 B2MLL OPC DA SIMATIC IT MES MANUFACTURING & METROLOGY ADDITIVE MES Page 9

10 A Day in the Life: TurboFan-tastic GmbH 2 1 Import Partner Model Based Definition Import Prototype Geometry AP 214 AP 203 IGES ACIS Solid works Teamcenter NX Creo Catia V4 Catia V5 Inventor 5 Confirm Quality of Suppliers Geometry 3 Import Manufacturing Environment AP 242 STL Formats Import/export vrml Revit 6 Export Rig for BIM compliance 4 Export 3DPrint Prototype DXF/ DWG 3d 3MF Aveva SP3D Navis works IFC 7 Publish Design Authority AP242XML plus Page 10

11 A Day in the Life: TurboFan-tastic GmbH Import Prototype Geometry 1 ACIS Fuel Nozzle in ACIS based system Open Fuel Nozzle.SAT in NX 11 Fuel_Nozzle_Sat NX 11 Assembly Page 11

12 NX 11 Adds Bidirectional ACIS Support Import or File Open Export or Save As Solids Surface Wireframe Or entire part Standard Options Heal during Import Simplify B-surfaces to Analytics where appropriate Optimize by Removing Redundant Topology Stitch Trimmed Surfaces Select ACIS version Page 12

13 A Day in the Life: TurboFan-tastic GmbH Import STEP AP242 into NX 11 2 Import Partner Model Based Definition AP 242 Use Generated NX PMI for Metrology (Component Measuring) etc. Page 13

14 NX 11 Import / Export STEP AP242 - NX 12 Extends Support NX 11 AP242 Semantic PMI is like PMI Adds semantic definition of PMI Import as NX real PMI for downstream workflows NX11 AP242 Tessellated Geometry Converts between facets in NX and Tessellated Solids and Shells Preserves surface mesh and Tristrip sets NX 12 XML Business Objects Export Assembly structure as AP242 XML Nested External References between files Page 14

15 Siemens PLM Consistent STEP AP 242 Capability Common AP242 Implementation Re-used across the Product Lines New capability arrives with each new Product Release NX 11 Teamcenter Visualization 11.2 Bidirectional STEP 1.0 Solid Edge ST9 Common Interoperability AP242 Import/Export Femap 11.2 Product Date P21 Assembly Teamcenter Visualization 11.2 XML Assembly Precise Geometry Facet Geometry Graphical PMI 3/2017 Yes Yes Yes Yes Yes Yes NX /2016 Yes Yes Yes Yes (export) Yes Yes Semantic PMI Stand alone via STEP/ 2/2017 Yes Yes Yes Yes Yes Yes Solid Edge ST9 6/2016 Yes Aligned Yes Yes (import) Aligned Aligned Femap /2015 Yes Aligned Yes Aligned NA NA Page 15

16 STEP 242 PMI Supported at NX 11 Developing at NX12 AP242 PMI Schema is developing NX 12 Adds Tessellated Presentation for more efficient filled-font characters NX 12 Adds Place-holder Presentation for Improved Graphical Presentation/Display of PMI NX 12 using Improved AP242 schema Improvements to AP 242 Schema for PMI Presentation developed through engagement with Implementer Forums Inter-Vendor Capability is Developing Vendor A Vendor B Vendor C Page 16 AP242 file Vendor A Vendor B Vendor C CAx-IF Forum March 2017 AP242 PMI Schema is Developing: To date - AP242 schema defines Semantic Representation of 4 PMI types: Datums and Datum Targets; Feature Control Frames and Dimensions

17 A Day in the Life: TurboFan-tastic GmbH Identify DWG in NX Wizard Import NX Assembly 3 Import Manufacturing Environment DXF/ DWG 3d Page 17

18 NX 11 Adds 3D and Architectural Support to the DXF Wizard Use the Wizard to Select a 2D or 3D Workflow 3D Pre-processing Introduce a Scale Factor and Move Origin Repair and Improve Solid Geometry Interpret Blocks either as Parts or Groups 3D Data Interpretation 3D Faces, Architecture Data, Mass Elements, Mesh Objects as Lightweight Facet Bodies ( facets)* XLine as Datum Axes Uniform thickness 2D Polyline as Bounded Plane Uniform 2D Polyline with thickness as Extrude Page 18 NX 12 Adds Option to Import Mesh as Convergent Bodies!

19 A Day in the Life: TurboFan-tastic GmbH Flywheel as Translate to 3MF 4 Export 3DPrint Prototype 3MF Page 19

20 3D Printing from via 3MF Interoperability using Open Standards Siemens PLM is a core member of the 3MF Consortium NX has a suite of Additive Manufacturing Capabilities users can also export to 3MF Capability Mesh Analysis detects non-solid bodies Option to re-mesh precise XT-brep geometry to suit Additive Process individual Parts or entire Assembly as a single object Retains Properties (metadata) Retains Attributes (colour) 3MF 3D Print software print Page 20

21 A Day in the Life: TurboFan-tastic GmbH Source V5 Blade Supplied as Tested against V5 Point Cloud Catia V5 5 Confirm Quality of Suppliers Geometry Design Authority imported to NX for Analysis and Composite Design Page 21

22 Using Inspector Design Authority to Audit Geometry Parasolid CAD Integrity Geometric Properties SASIG Tests Point Cloud Automated command line and Integrated with Teamcenter Visualization Page 22

23 Fidelity CAD Point Cloud Against Surfaces and Edges Capability What it means? What if there are problems? CAD source point cloud Parasolid compares with Precise Geometry in the User Defined Error Threshold Precise Geometric Surfaces in match original CAD Surfaces to User Specified Tolerance Red Points displayed are Not OK Deviation Reported Decide significance Confirm accuracy of point against original CAD geometry and determine process fault Page 23

24 A Day in the Life: TurboFan-tastic GmbH NX Turbine on Rig in Assembly Room Export via to IFC and display in Revit 6 Export Rig for BIM compliance IFC Industry Foundation Classes Building Information Model Page 24

25 Bidirectional Translator for Industry Foundation Classes (IFC) Building Information Model (BIM) to IFC [ISO 16739:2013] IFC to [ISO 14306:2012] IFC 2X3 and IFC 4 Full Translator Configuration Control IFC Project and elements represented as Assembly hierarchy Solids and Surfaces translated to XT b-rep Curves and Points as Wireframe Facets stored as Tessellation Attributes as Properties IFC Page 25

26 Broad Collaboration using AEC and Plant Formats via AEC Formats MultiCAD Import of AEC Design Context Combine AEC and NX using Collaborate with NX equipment in its environment using Address BIM requirements and legislation Plant Formats MultiCAD Import of Plant and Marine Context Tessellation for space reservation Mockup NX equipment with Plant data Analyze Geometry and Metadata Bidirectional Translator for IFC Translator for Revit Translator for Navisworks Translator for Aveva Translator for SmartPlant3D Translator for P&ID Page 26

27 A Day in the Life: TurboFan-tastic GmbH 7 Publish Design Authority AP242XML plus Page 27

28 Additional Model Based Enterprise Content from NX 12 Disclosed Modelviews in Improved Weld Representation in NX Disclosure Notation retained in Modelview Select whether to Export All or Disclosed Single Option to Include Welds Consistently stored as PMI with associated Geometry where relevant Feature Names retained in PMI name Lightweight Spot Weld representation Symbolic Threads in IRAY Textures Rendered into Semantic Thread information stored as PMI Properties for downstream Manufacturing Associativity to Geometry Retained Rendered into the file as a representation of the Texture Page 28

29 Complimentary ISO Standards Translators write AP242 XML and combination AP242 BO XML Page 29

30 AP242 XML and The Global Automotive Action Group (GAAG) has recommended Siemens PLM to support a hybrid approach of AP242 with Facilitates STEP AP242 Collaboration with based Partners or Suppliers All Translators can write AP242XML structure and parts Bidirectional Translator for STEP converts AP242XML + Parts to AP242 parts (express) AP242XML external references allows additional AP242XML Edition 2 application data to be added Interoperability supports a pure or mixed AP242/ approach equally Page 30

31 Ensure Derived meets Design Authority Standards US DoD MIL-STD-31000A AIA LOTAR EN/NAS 9300 Page 31

32 Lining up the Standards (Example: Precise Geometry) Genus Emerging Standards that reference Data Exchange Standards: SASIG JAMA VDA Organizations MIL-STD-31000A 2013 MBD for TDP Part and Solid Volume, Surface Area, Centroid, Location out of tolerance EN/NAS Long Term Archive Geometric Validation Properties: Volume, Surface Area, Centroid within 1% Met by Inspector Design Authority Parasolid calculates geometric properties and compares against stored CAD values in to a user defined tolerance (1% or as desired) Unmatched Part or Solid Empty Model Reports all Topological Entities Unsewn Solid, Surface splitting and merging Surfaces replace Solid Reports all Topological Entities Invalid Solid Invalid Solid Parasolid reports 23 checks to determine its validity as a Parasolid 66 SASIG tests with threshold values to be determined by data exchange benchmark 12 SASIG data exchange tests with recommended Threshold values Reports against the 66 SASIG tests using adjustable threshold values Cloud of Points within 1E-5m Cloud of Points within 1E-4m Compares Point Cloud source against surfaces and reports against user defined tolerance down to 1E-8m Page 32

33 Using Inspector Design Authority to Audit PMI ISO Model Based Definition PMI Fidelity Tests Graphical Display Tests Semantic Definition Tests Sample PMI Validation Properties CAD_PMI_COUNT CAD_PMI_POLYLINE_LENGTH CAD_PMI_CENTROID CAD_PMI_FACET_COUNT CAD_PMI_SURFACE_AREA CAD_PMI_SURFACE_CENTROID CAD_PMI_ASSOCIATED_GEOM_LENGTH CAD_PMI_ASSOCIATED_GEOM_AREA CAD_PMI_ATTACHED_GEOM_LENGTH CAD_PMI_ATTACHED_GEOM_AREA CAD_PMI_STRING Simple Checks for Compliance Page 33

34 Fidelity PMI Count matches original CAD Capability What it means? What if there are problems? CAD PMI Properties stored by Translator In common with STEP validation PMI Count per part, per type, per Modelview Number of each type of PMI matches the CAD source NX and TcVis 11.4 Identify missing or additional PMI Identify process fault Optionally mark-up Page 34

35 Fidelity PMI Graphical Display matches original CAD Capability What it means? What if there are problems? CAD PMI Properties stored by Translator PMI Centroid Comparison PMI Polyline Length Comparison User Defined Tolerance Graphical Centroid of PMI is within tolerance of CAD source Total Polyline Length matches CAD source Fly to Highlight PMI and Geometry Identify process fault Optionally mark-up Page 35

36 Fidelity PMI Semantic Definition and Association matches CAD Capability What it means? What if there are problems? CAD PMI Properties stored by Translator Unicode Representation of PMI Area or Length of Associated and Attached Geometry within User Defined Tolerance Correct for Automated Downstream Interpretation of PMI PMI association match source CAD Fly to Highlight PMI and Geometry Identify process fault Optionally mark-up Page 36

37 MBD / MBE Processes many process flows many format choices Typical Data Translation CAD, PRC, STEP, Typical Data Standard (one / more) Required by Audited Process MIL-STD A DoD, FAA etc Publication of MBD as a TDP STEP, EN/NAS9300 FAA, EASA etc Type Certification from published MBD STEP, EN/NAS9300 FAA, EASA etc Long Term Archive of MBD CAD, CAD, PRC, STEP, Derived by Corporate Defined by OEM procurement CAD, STEP, eg Boeing D Corporate OEM OEM Continued Engineering from MBD Supply of MBD to OEM Derivation and downstream supplier process from MBD Design Authority Page 37 CAD, STEP, DMSC OEM First Article Inspection from derived MBD Leverage of brings leverage of a Single Audit Process and Best Practice

38 A Day in the Life: TurboFan-tastic GmbH 2 1 Import Partner Model Based Definition Import Prototype Geometry AP 214 AP 203 IGES ACIS Solid works Teamcenter NX Creo Catia V4 Catia V5 Inventor 5 Confirm Quality of Suppliers Geometry 3 Import Manufacturing Environment AP 242 STL Formats Import/export vrml Revit 6 Export Rig for BIM compliance 4 Export 3DPrint Prototype DXF/ DWG 3d 3MF Aveva SP3D Navis works IFC 7 Publish Design Authority AP242XML plus Page 39

39 Andy Attfield IC Product Management DF PL TO OT IO Realize innovation. Page 40