Rev Cassette Feeding Unit-AD2 Service Manual

Transcription

1 Rev. 0.0 Cassette Feeding Unit-AD Service Manual

2 0 Safety Precautions Contents Notes Before it Works Serving Specifications Specification Specifications Specifications Names of Parts External View Cross-Section View Technology Function Basic Configuration Sensor / Solenoid Pickup/Feed System Overview Sequence Paper Size Detection Paper level sensor JAM Detection Delay JAM Stationary JAM Power ON JAM Door open JAM Power supply Power connection with each option Parts Replacement Procedure Parts Replacement Remove from the host machine Removing the Cassette Feed Roller Removing the Separation Roller Removing the Pickup Roller Removing the Pickup Assembly Idler Gear Removing the Cassette Pickup Unit Removing the Cassette Size Detection Unit Removing the Pickup Motor Removing the Pedestal Controll PCB Removing the Pedestal Right Cover Maintenance Maintenance Periodical maintenance Periodically replacement parts Consumables Adjustment Margin Adjustment Parts Configuration / Role Parts Configuration / Role Installation How to check this Installation procedure When using the parts included in the package Symbols in the illustration Checking the Contents Check Items when Turning OFF the Main Power Installation Outline Drawing Unpacking the Equipment Installation Procedure Cassette Settings Adjustment Margin Adjustment (First side; Mechanical Adjsutment) Margin Adjustment (Second side) Appendix Service Tools II

3 Special Tools II General Circuit Diagram III General Circuit Diagram (/) III General Circuit Diagram(/) IV General Circuit Diagram(/) V

4 Safety Precautions Notes Before it Works Serving

5 Notes Before it Works Serving 0- Caution At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. Caution Do not turn off the power switch (of the host machine) when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine. 0-

6 Specifications Specifications Names of Parts Specifications

7 Specifications > Specification > Names of Parts > Cross-Section View - Specification Specifications Specifications Item Specification Remarks Paper storage method Pickup method Paper stack capacity Cassette Paper feed reference Paper Type Paper size Front loading method Separation retard method 0sheets (80g/m paper), 60sheets (6g/m paper) Center reference Paper grammage to 0g/m Plain paper, Thick paper, Transparency film Standard (universal) A,B,A,B, LDR,LGL,LTR,AR,BR,LTRR, AR,EX E,STMTR, x8,8k,6k,6kr Names of Parts External View Left cover External Cover [] Left cover [6] Right lower cover [] Upper tray cover [7] Right rear cover [] Lower tray cover [8] Rear cover [] Right front cover [9] Connector cover [] Pedestal right cover Upper tray cover Lower tray cover F-- Right front cover Pedestal right cover Right lower cover Connector cover Rear cover Right rear cover Paper size switch Control Panel Display Size auto detection None (Use the key on the host machine) None (Use the key on the host machine) Environmental measure Heater for paper humidity adjustment Cassette heater is available as an option Power supply No Option power supply of the host machine Size 60(W) - 700(D) - 8(H) [mm] Cross-Section View Lifter Lifter Pickup Roller Pickup Roller Vertical path Roller Feed Roller Separation Roller Vertical path Roller Feed Roller Separation Roller F-- Weight 7.kg Max. power consumption 00W T-- F-- Specifications > Specification > Names of Parts > Cross-Section View -

8 Technology Basic Configuration Pickup/Feed System JAM Detection Power supply Technology

9 Function Technology > Function > Basic Configuration > Sensor / Solenoid - Basic Configuration Sensor / Solenoid Cassette paper presence sensor(ps) Cassette pickup solenoid(sl) Cassette paper level sensora(ps) Cassette paper level sensor B(PS) Cassette pickup solenoid(sl) Cassette paper level sensor B(PS7) Cassette Cassette paper presence sensor(ps) paper level sensor A(PS6) Cassette pickup motor(m) Pedestal controller PCB(UN) Cassette Retry sensor(ps8) Cassette pickup motor(m) Cassette Retry sensor(ps9) Cassette size switch A(SW) Cassette size switch B(SW) Pedestal right cover sensor(ps) Cassette size switch A(SW) Cassette size switch B(SW) Cassette heater(h) F-- Technology > Function > Basic Configuration > Sensor / Solenoid -

10 Technology > Function > Pickup/Feed System > Sequence - Pickup/Feed System Sequence Overview Print start Papers in the cassette are lifted up with the Lifter Plate. At pickup, the Pickup Roller picks up a paper by coming down and contact with paper surface. The Pickup Roller comes down when the Pickup Solenoide turns ON. A paper picked up by the Pickup Roller is fed to the feed path with the Separation Roller, and then, is fed to the Registration Roller with the Vertical Path Roller. The Vertical Path Roller, Pickup Roller, Feed Roller and Separation Roller are driven by the Cassette Pickup Motor. Lifter Lifter Pickup Roller SL Pickup Roller SL M M Vertical path Roller Feed Roller Separation Roller Vertical path Roller Feed Roller Separation Roller Cassette pedestal Connection device Cassette pickup motor (M) Cassette pickup solenoid (SL) Cassette pre-registration sensor (PS8) Cassette pre-registration sensor(ps6) Vertical path sensor (UN) Registration motor (M9) Registration sensor (PS) Fixing motor (M) Fixing inlet sensor (PS) Inner delivery sensor (PS7) Fixing delivery motor (M) * * * 0.8sec PRINT A : Cassette pickup motor speed up * : Slow up pickup * : Pre-registration * : Registration F-- F-- Technology > Function > Pickup/Feed System > Sequence -

11 Technology > Function > Pickup/Feed System > Paper Size Detection - Paper Size Detection At the cassette pickup assembly, since the feed speed is increased, detection cannot catch up with it. Thus, delay and stationary jam detection are not executed at the Cassette Pre- Registration Sensor. Instead of it, the Vertical Path Sensor executes the delay and stationary jam detection. Since the residual jam should be detected on each cassette, the Cassette Pre-Registration Sensor detects it. Because the Vertical Path Sensor is too close and it is unnecessary to execute detection, the Vertical Path Sensor does not execute residual jam detection. Rear guide plate Cassette size switch A Rear detection rink Cassette size switch B[SW] Cassette size switch A [SW] Detection dial Cassette size switch B Cassette size switch A[SW] Cassette size switch B[SW] Side guide plate Detection dial Cassette size switch B F-- F-- Technology > Function > Pickup/Feed System > Paper Size Detection -

12 Technology > Function > Pickup/Feed System > Paper Size Detection - Width detection Length detection Width Length B ON ON EXEC ON ON K ON ON 0 ON A-R ON 0 ON 0 ON ON 0 0 A ON 0 0 ON ON 0 0 STMT-R ON 0 ON 0 ON ON 0 0 LTR ON ON 0 ON ON 0 0 B-R ON 0 ON 0 0 ON ON ON LTR-R ON 0 ON 0 0 ON A-R ON 0 0 ON ON 0 LGL ON 0 ON ON 0 ON B ON ON 0 ON ON ON 0 8K ON ON 0 ON ON ON ON A ON ON ON LDR ON ON ON ON x ON ON Also, the cassette presence is detected when the size switch is pushed. (If no switch is pushed, it is determined as no cassette.)) T--.Method of Setting 8K and 6K (Chinese Paper) ) Set the original detection size to AB configuration.r (Lv.) COPIER > OPTION > FNC-SW > MODEL-SZ = 0 ) Enable detection and display of Chinese paper (K size paper: 8K and 6K). (Lv.) COPIER > OPTION > FNC-SW > KSIZE-SW = ) Change the setting of Cassette from EXEC to 6K. (Lv.) COPIER > OPTION > CST > CST-K-SW = ) (Lv.) COPIER > OPTION > FNC-SW >MODELSZ = 0. ) Turn OFF and then ON the main power. Separation paper list It is recommended to separate the following paper depending on the paper status (especially moisture absorption) and paper trimming state when setting the paper. This separation can avoid troubles. Paper type Basis weight/name etc Main area Carbonless paper Overall - Transparency Overall - Labels Overall - Tub paper Overall - Pre-punched paper Overall - OK Prince Joshitsu Especially thin paper, gsm etc. JPN Canon Europe Canon Recycled 80 Overall EUR (Vision Classic White) Canon Europe Canon High Grade Especially heavy paper 0/0 gsm etc. EUR (Mondi Business Paper) Canon Digital Office Colour (Stora Enso MultiCopy Special Colour Laser) Especially heavy paper 60 gsm etc. EUR T-- Technology > Function > Pickup/Feed System > Paper Size Detection -

13 Technology > Function > Pickup/Feed System > Paper Size Detection -6 Method of Setting Special Paper Service mode COPIER > OPTION > CST > CSTX-UY > Setting number X: Cassette number, Y: Size category (X: to, Y: to ) Cassette Heater Control This heater is controlled to keep constant internal temperature. Basically, when the Environment Switch is ON, the heater is ON regardless of ON/OFF of the main power except for during printing. (Excluding the case where the internal temperature is high) Size category Size category U U U U Size FLSC, A-FLS, OFI, E-OFI, A-LTRR, A-LGL, G-LGL, A-OFI, M-OFI, FA K-LGLR, G-LTRR K-LGL, A-LTR, G-LTR B-OFI T-- Setting No. Size K-LGL K-LGLR FLSC A-FLS 6 OFI 7 E-OFI 8 B-OFI 9 A-LTR 0 A-LTRR G-LTR G-LTRR A-LGL G-LGL 6 A-OFI 7 M-OFI FA T-- Example: When setting G-LTR to Cassette COPIER> OPTION> CST> CST-U> Technology > Function > Pickup/Feed System > Paper Size Detection -6

14 Paper level sensor Technology > Function > Pickup/Feed System > Paper level sensor Paper level in a cassette is detected with the sensor indicated below. Cassette Cassette Paper level sensor A PS PS6 Paper level sensor B PS PS7 Paper sensor PS PS Cassette paper level sensor A Cassette paper level sensor B Cassette paper sensor Lifter latch Flag T-- If the paper is full Cassette paper level sensor A Cassette paper level sensor B OFFOFF If the paper is approx. half Cassette paper level sensor A Cassette paper level sensor B Paper Paper -7 If the paper is a little Cassette paper level sensor B OFFON Cassette paper level sensor A Paper Paper sensor flag Lifter gear If the paper is absent ONON Cassette paper Presence sensor Fulg Paper tray Tray F--6 F--7 Technology > Function > Pickup/Feed System > Paper level sensor -7

15 Technology > Function > JAM Detection > Door open JAM -8 Paper level sensor A Paper level sensor B Paperl sensor Paper level OFF OFF OFF 00% to 0% Display Stationary JAM In case that the corresponding sensor is not turned ON within the specified time after it is turned ON. ON OFF OFF 0% to 0 sheets ON ON OFF 0 sheet or less F--8 Start kye ON or Print start ON no paper INTR / PRINT JAM Detection Delay JAM T--6 Jam check Sensor / PS8 / PS9 L + A normal L + A error In case that the leading edge of paper does not reach to the sensor within the specified time after the speed of Cassette and Pickup Motor decreases to half. Pick-up motor Jam check Sensor / PS8 / PS9 Start kye ON or Print start [] [] normal INTR / PRINT :Motor speed up error Cassette Motor Sensor Cassette Cassette Cassette pickup motor (M) Cassette pickup motor (M) []:Provision feed time Cassette pre-registration sensor (PS8) Cassette pre-registration sensor (PS9) T--7 F--9 Power ON JAM (L = Paper length feed range A = Provision feed range) Sensor Cassette pre-registration sensor (PS8) Cassette pre-registration sensor (PS9) Before starting the warm-up rotation at power ON, check that no paper is at the sensor indicated below. Door open JAM Sensor Cassette pre-registration sensor (PS8) Cassette pre-registration sensor (PS9) When it is detected that the door is opened during copy and printing. Sensor Pedestal right cover sensor(ps) T--8 T--9 T--0 F--0 Technology > Function > JAM Detection > Door open JAM -8

16 Technology > Function > Power supply > Power connection with each option -9 Power supply Power connection with each option Indicating the power supply path between the Printer and Option. When power is turned ON, the connected equipment supplies VDC and VDC to the Pedestal Controller PCB. VDC is used to drive the motor and solenoid. VDC is used to drive the sensor and IC. In addition, VDC and VDC are supplied to the Paper Deck Unit B via the equipment. Reader / ADF Unit Connect in device Pedestal controller PCB Booklet Finisher-C Controller power supply PCB V V Motor, Solenoid +U Paper Deck Unit-B Built-in wiring DC Controller PCB Controller power supply PCB V V FU IC7 Regulator +.V IC Sensor Paper deck Unit B F-- Cassette Feeding Unit-AD Connector inside the cover is used for the connection with the printer. F-- Technology > Function > Power supply > Power connection with each option -9

17 Parts Replacement Procedure Remove from the host machine Removing the Cassette Feed Roller Removing the Separation Roller Removing the Pickup Roller Removing the Pickup Assembly Idler Gear Removing the Cassette Pickup Unit Removing the Cassette Size Detection Unit Removing the Pickup Motor Removing the Pedestal Controll PCB Removing the Pedestal Right Cover Parts Replacement Procedure

18 Parts Replacement Procedure > Parts Replacement > Remove from the host machine - Parts Replacement ) Remove the connecters Remove from the host machine Connectors Before removing the host machine Remove the Connecter Cover x Connectors ) Remove the Connecting Fixture screw F-- How to remove ) Remove the harness from the guides F-- x6 F-- Guides F-- Parts Replacement Procedure > Parts Replacement > Remove from the host machine -

19 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller - Note: Weight of the machine is 7kg at maximum, so when lifting this machine, be sure to work in a group of or more people to lift horizontally. Be careful since the center of gravity is put toward the rear side when lifting the machine. Removing the Cassette Feed Roller Before removing the Cassette Feed Roller Remove the Cassette Open the Pedestal right cover MEMO: This procedure describes the removing steps of cassette Feed Roller. Go through the same procedure for the Feed Roller of cassette and cassette. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. How to remove ) Remove the Cassette Feed Roller. tab F-- ) Install the cassette and cassette. F--6 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller -

20 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller - Removing the Separation Roller Before removing the Separation Roller Remove the Cassette Open the Pedestal right cover Removing the Pickup Roller Before removing the Cassette Pickup Roller Remove the Cassette Open the pedestal right cover How to remove MEMO: This procedure describes the removing steps of cassette Separetion Roller. Go through the same procedure for the Separetion Roller of cassette and cassette. How to remove MEMO: This procedure describes the removing steps of cassette Pickup Roller. Go through the same procedure for the Pickup Roller of cassette and cassette. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. ) Removing the Separation Roller tab ) Removing the Pickup Roller pin tab F--7 F--8 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller -

21 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit - Removing the Pickup Assembly Idler Gear Before removing the Pickup Assembly Idler Gear Remove the Cassette Open the Pedestal right cover Remove the Pickup Roller Remove the Feed Roller How to remove Removing the Cassette Pickup Unit Before removing the Cassette Pickup Unit Remove the Right Front Cover screw MEMO: This procedure describes the removing procedure of cassette Pickup Assembly Idler Gear. Go through the same procedure for the Pickup Assembly Idler Gear of cassette and cassette. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. ) Remove the Pickup Assembly Idler Gear. tab Remove the Right Rear Cover ) Open the Pedestal Right Cover screw F--0 F--9 F-- Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -

22 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit ) Remove the Right Rear Cover -6 MEMO: When connecting from host machine, remove the cassette and cassette. ) Pull out cassette and cassette and remove the Right Front over. screw screw F-- Right front cover How to remove F-- MEMO: This procedure describes the removing procedure of Cassette Pickup Assembly. Go through the same procedure for the Cassette Pickup Assembly. )Open the Pedestal Right Cover and remove the Right Lower Sub Cover. x Clows Right Lower Sub Cover Right Pedestal Cover F-- Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -6

23 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit -7 ) Remove the Sensor Unit. screw connector harness guide Removing the Cassette Size Detection Unit Before removing the Cassette Size Detection Unit Remove the Right Front Cover Remove the Right Rear Cover Remove the Cassette Pickup Unit Sensor Unit Connector How to remove Harness Guide MEMO: This procedure describes the removing steps of Cassette Size Detection Unit. Go through the same procedure for Cassette Size Detection Unit. ) Remove the Cassette Size Detection Unit connector wire saddle screws F-- )Remove the cassette Pickup Unit screws x x Connector Wire Saddle Cassette Size Detection Unit F--7 F--6 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit -7

24 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor -8 Removing the Pickup Motor Before removing the Pickup Motor Remove the Connector Cover Remove connectors Remove Rear Cover screws hooks ) Remove the upper pickup motor. connector screws x x F--9 Hooks Rear Cover How to remove F--8 MEMO: This procedure describes the removing step of cassette Pickup motor. Go through the same procedure for the Pickup motor of cassette. Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor -8

25 Parts Replacement Procedure > Parts Replacement > Removing the Pedestal Right Cover -9 Removing the Pedestal Controll PCB Before removing the Pedestal Controll PCB remove the Connector Cover Remove the connectors Remove the Rear Cover How to remove )Remove the Pedestal Controll PCB 7 connectors screws Removing the Pedestal Right Cover Before removing the Pedestal Right Cover Open the right pedestal cover How to remove ) Lift up lower guide and remove the arm x7 x ) Fit the D-cut and remove the right pedestal cover F-- F--0 D-cut F-- Parts Replacement Procedure > Parts Replacement > Removing the Pedestal Right Cover -9

26 Maintenance Periodical maintenance Adjustment Parts Configuration / Role Maintenance

27 Maintenance > Maintenance > Adjustment > Margin Adjustment - Maintenance Periodical maintenance Periodically replacement parts Adjustment Margin Adjustment First side; Mechanical Adjsutment ) Make copies using the Cassette and, and check that the left edge margin is.±.mm. Periodically Replaced Parts N / A Consumables Consumables Feed direction of paper L image Parts Name Parts Number Feeding roller FC k Separation roller FC k Num Interval Remarks Pickup idler gear FU0-00 0k For China only Flying Paper T-- MEMO: Adjsutment method is same for both the Cassette and. ) Pull out the cassette. ) Check the scale positions on the adjusting plates. F-- F-- Maintenance > Maintenance > Adjustment > Margin Adjustment -

28 Maintenance > Maintenance > Adjustment > Margin Adjustment - ) Loosen the fixing screws. 7) Return the cassette to its original position. MEMO: When the cassette positions are uneven due to the mechanical adjustment, adjust them by loosening the screw at left side. F-- ) Move the adjusting plates back and forth by referring the scale checked in the step. As moving the adjusting plate toward the rear by scale, the left edge margin becomes mm smaller. MEMO: When moving the scale, be sure that the amount of the value to be moved are the same for the points. F-- 8) Make copies using the Cassette and, and check that the left edge margin is.±.mm. F-- 6) Tighten the fixing screw. Maintenance > Maintenance > Adjustment > Margin Adjustment -

29 Second side Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role ) Make -sided copies using the Cassette, and check that the left edge margin is.±.0mm. Feed direction of paper L image ) As for nonstandard, change the left edge margin adjustment value for the second side of the -sided copy from the Cassette. As making the following selection: Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE and set value larger, the left edge margin becomes 0.mm smaller. ) Enter the value set to the left edge margin adjustment value for the second side of the -sided copy from the Cassette as the side registration adjustment value for the second side of the -sided copy from the Cassette. Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE ) To enable the setting value, turn off/on the Main Power Supply of the equipment. ) Make -sided copies using the Cassette, and check that the left edge margin is.±.0mm. 6) As for nonstandard, change the left edge margin adjustment value for the second side of the -sided copy from the Cassette. As making the following selection: Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE and set value larger, the left edge margin becomes 0.mm smaller. 7) Enter the new adjustment value on the Service Label. ADJ-CRE ADJ-CRE 8) Get out from the service mode. F--6 Parts Configuration / Role Parts Configuration / Role Mark Name Part No. Role M Cassette pickup motor FK-76 Drive the pickup unit M Cassette pickup motor FK-76 Drive the pickup unit PS Cassette paper level WG8-88 Detects the cassette sensor A paper level PS Cassette paper level WG8-88 Detects the cassette sensor B paper level PS8 Cassette preregistration WG8-88 Detects the cassette sensor pre-registration PS Cassette paper sensor WG8-88 Detects whether paper is loaded in the cassette PS6 Cassette paper level WG8-88 Detects the cassette sensor A paper level PS7 Cassette paper level WG8-88 Detects the cassette sensor B paper level PS9 Cassette preregistration WG8-88 Detects the cassette sensor pre-registration PS Cassette paper sensor WG8-88 Detects whether paper is loaded in the cassette PS Pedestal right cover WG8-88 Detects the right sensor cover open SL Cassette pickup FK-008 controll the cassette solenoid pickup timing SL Cassette pickup FK-008 controll the cassette solenoid pickup timing SW Cassette size switch A WC-680 Detects the cassette paper size SW Cassette size switch B WC-680 Detects the cassette paper size SW Cassette size switch A WC-680 Detects the cassette paper size SW Cassette size switch B WC-680 Detects the cassette paper size H Cassette heater FK- 7/7 UN Pedestal controller PCB FM-0 Controll the cassette pedestal FUNCTION >PART- CHK - Pedestal controller PCB J006 J007 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 J00 T-- Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role -

30 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role - Cassette paper presence sensor(ps) Cassette pickup solenoid(sl) Cassette paper level sensora(ps) Cassette paper level sensor B(PS) Cassette pickup solenoid(sl) Cassette paper level sensor B(PS7) Cassette Cassette paper presence sensor(ps) paper level sensor A(PS6) Cassette pickup motor(m) Pedestal controller PCB(UN) Cassette Pre-registration sensor(ps8) Cassette pickup motor(m) Cassette Pre-registration sensor(ps9) Cassette size switch B(SW) Cassette size switch A(SW) Pedestal right cover sensor(ps) Cassette size switch B(SW) Cassette size switch A(SW) Cassette heater(h) F--7 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role -

31 Installation How to check this Installation procedure Checking the Contents Installation Adjustment Installation

32 Installation > Checking the Contents - How to check this Installation procedure When using the parts included in the package A symbol is described on the illustration in the case of using the parts included in the package of this product. Checking the Contents [] Cassette Pedestal X [] Connecting Fixture X Packaged Item Symbols in the illustration The frequently-performed operations are described with symbols in this procedure. F-- [] Screw (RS Tightening; MX8.) X [] Size Plate X Screw Connector Harness Tighten Remove Connect Disconnect Secure Free Claw [] Connector Cover X Insert Remove Push Plug in Turn on Checking instruction Check Visual Check Sound Check F-- F-- Installation > Checking the Contents -

33 Installation > Unpacking the Equipment - Check Items when Turning OFF the Main Power Check that the main power is OFF. ) Turning off the Main Power Supply Switch of the Host Machine. ) Check that the display on the Control Panel and the Main Power Supply Lamp are turned off before disconnecting the outlet. Unpacking the Equipment ) Remove the container box. Installation Outline Drawing F-- CAUTION: To prevent a fall, be sure not to lift this equipment while it is still in the plastic bag. ) Open the plastic, remove the pads and a piece of Cardboard by lifting rear of the equipment, and move the plastic toward the pads at front. F-- Pad Plastic Pad Cardboard F--6 Installation > Unpacking the Equipment -

34 Installation > Unpacking the Equipment - ) Remove the plastic and the remaining pads by lifting the equipment. ) Remove all tapes affixed on outside of the equipment. NOTE: Tapes affixed on inside of the cassette will be removed in a later step. Pad Plastic Pad F--7 ) Lift the equipment and bring it down from pallet. F--9 F--8 Installation > Unpacking the Equipment -

35 Installation > Installation Procedure - Installation Procedure ) Open the Right Lower Cover. CAUTION: Be sure to open the Right Lower Cover when placing the Host Machine; otherwise, it may be damaged. CAUTION: The host machine weighs maximum kg. It is recommended to lift it with people or more. However, if there is a standard to handle a heavy load in each sales company, follow it for operation. Also, make sure to lift the machine with keeping it level at operation. Because the gravity center is in the rear, lift with care..veri screwdr F--0 ) If there is the Right Lower Sub cover of the Host Machine, remove it by using flat blade. F-- NOTE: When installing the host machine at the same time, skip this step because the Right Lower Sub Cover is packed with the host machine. Flat-blade screwdriver Right Lower Sub-cover F-- Installation > Installation Procedure -

36 Installation > Installation Procedure -6 ) Hold the handles on the Host Machine, and place it on the equipment by aligning corners at front of the Host Machine and the equipment. CAUTION: When placing the Host Machine on the equipment, be sure to move the Host Machine parallel and fit the positioning pins on the upper surface of the equipment into the holes on the base plate of the Host Machine. ) Attach the connecting fixture. screw (RS Tightening; Mx8.) CAUTION: When attaching the connecting fixture, be sure the attaching direction. Positioning Pins F-- F-- ) Press the Cassette Release Button and remove the Cassette and. Button F--6 F-- Installation > Installation Procedure -6

37 Installation > Installation Procedure -7 6) Remove tapes and packing materials from the Cassette. ) Connect the connectors to the Host Machine. ) Put the harnesses through the guides. Reuse Band x7 Connectors Connectors Reuse Band x Harness Guides F--7 7) Install the Cassette and. 8) Pull of the Cassette, and remove tapes and packing materials. 9) Close the Cassette. 0) Close the Cassette Right Lower Cover. ) Remove the Connector Cover on the Host Machine. (The removed connector cover will no be used.) screw with toothed washer (The removed screw will be used in step 6.) ) Remove tape and plastic from the harness. F--9 ) Loosen a screw on the Connector Cover packed with the equipment, and attach the grounding wire between the toothed washer and the screw. Screw U Shape Terminal Toothed Washer F--0 Plastic Connector Cover F--8 Installation > Installation Procedure -7

38 Installation > Installation Procedure -8 6) Install the Connector Cover. screw with toothed washer (Use the screw removed in the step.) NOTE: When installing the host machine simultaneously, be sure to follow "Unpacking and Installation" in the Installation Procedure Manual. When installing this equipment later, be sure to follow the following procedure. 8) Connect the Power Supply Plug of the Host Machine to the outlet. 9) Turn on the Main Power Supply Switch of the Host Machine. F-- 7) Secure the equipment in place with the adjusters. NOTE: Securing of the adjuster is not earthquake resistant. F-- Installation > Installation Procedure -8

39 Installation > Cassette Settings -9 Cassette Settings ) Press the Cassette Release Button, and pull out the Cassette and toward the front. ) Set papers. ) Open the cover from which the Size Plate is pushed in. Paper Cover Button F-- ) Hold the Side Guide Plate Lever, and adjust it to the predefined size. At that time, move the Side Guide Plate by referring the size index (label) of the sheet size to be set, and fit it to the slot. ) Hold the Trail Edge Guide Plate Lever, and adjust it to the predefined size.at that time, move the Trail Edge Guide Plate by referring the size index (label) of the sheet size be set, and fit it to the slot. Side Guide Plate 6) Cut places of the Size Plate with nippers. Cut F-- Trail Edge Guide Plate Lever Side Guide Plate Lever F--6 Trail Edge Guide Plate F-- Installation > Cassette Settings -9

40 Installation > Adjustment -0 7) Set the Size Plate in accordance with the size being set. (Lump the Size Plates not in use together and store them at the rear.) Adjustment NOTE: The second side of the -sided copy mentioned later means the second side in the image formation order. With this equipment, the second side in the image formation order at the time of -sided copy/print is equivalent to the first side of the original. Margin Adjustment (First side; Mechanical Adjsutment) ) Make copies using the Cassette and, and check that the left edge margin is.±.mm. Feed direction of paper image F--7 L 8) Close the cover from which the Size Plate is pushed in, and install the cassette. 9) Set the Cassette in the same way. <In Case of Nonstandard> F--8 NOTE: Paper size settings are automatically recognized. NOTE: Adjsutment method is same for both the Cassette and. ) Pull out the cassette. ) Check the scale positions on the adjusting plates. F--9 Installation > Adjustment -0

41 Installation > Adjustment - F-- ) Loosen the fixing screws. 6) Tighten the fixing screw. 7) Return the cassette to its original position. NOTE: When the cassette positions are uneven due to the mechanical adjustment, adjust them by loosening the screw at left side. F-- 8) Make copies using the Cassette and, and check that the left edge margin is.±.mm. F--0 ) Move the adjusting plates back and forth by referring the scale checked in the step. As moving the adjusting plate toward the rear by scale, the left edge margin becomes mm smaller. NOTE: When moving the scale, be sure that the amount of the value to be moved are the same for the points. Installation > Adjustment -

42 Installation > Adjustment - Margin Adjustment (Second side) ) Make -sided copies using the Cassette, and check that the left edge margin is.±.0mm. Feed direction of paper F-- image L ) As for nonstandard, change the left edge margin adjustment value for the second side of the -sided copy from the Cassette. As making the following selection: Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE and set value larger, the left edge margin becomes 0.mm smaller. ) Enter the value set to the left edge margin adjustment value for the second side of the -sided copy from the Cassette as the side registration adjustment value for the second side of the -sided copy from the Cassette. Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE ) To enable the setting value, turn off/on the Main Power Supply of the equipment. ) Make -sided copies using the Cassette, and check that the left edge margin is.±.0mm. 6) As for nonstandard, change the left edge margin adjustment value for the second side of the -sided copy from the Cassette. As making the following selection: Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-CRE and set value larger, the left edge margin becomes 0.mm smaller. 7) Enter the new adjustment value on the Service Label. ADJ-CRE ADJ-CRE 8) Get out from the service mode. Installation > Adjustment -

43 Appendix Service Tools General Circuit Diagram (/) General Circuit Diagram(/) General Circuit Diagram(/)

44 Appendix > Service Tools > Special Tools II Service Tools Special Tools In addition to the standard tools set, the following special tools are required when servicing the machine: Tool name Tool No. Ctgr Appearance Remarks Digital multimeter FY9-00 A Used as a probe extension when making electrical checks. Reference: Category A: Must be kept by each service engineer. B: Must be kept by each group of about five engineers. C: Must be kept by each warkshop T-6- Appendix > Service Tools > Special Tools II

45 General Circuit Diagram III Appendix > General Circuit Diagram > General Circuit Diagram (/) General Circuit Diagram (/) 0 9 F E 8 J00 GND CST_PAPER_SNS +V GND CST_LEVEL_A_SNS +V GND 7 CST_LEVEL_B_SNS +V GND CST_RETRY_SNS +V +V CST_PICKUP_SL GND CST_PAPER_SNS +V GND CST_LEVEL_A_SNS 6 UN Pedestal controller PCB V GND CST_LEVEL_B_SNS +V GND CST_RETRY_SNS +V +V CST_PICKUP_SL GND PEDE_DOOR_SNS +V F E Appendix > General Circuit Diagram > General Circuit Diagram (/) D D JD JD JLH JLH JL JL C C J J09D B J00 J0 J0 J0 J0D J0DH J0L J0 J06 J07 J08 J09DH J09L PS Pedestal right cover sensor B SL SL PS Cassette paper sensor PS Cassette paper level sensor A PS Cassette paper level sensor B PS8 Cassette retry sensor SL Cassette pickup solenoid PS Cassette paper sensor PS6 Cassette paper level sensor A PS7 Cassette paper level sensor B PS9 Cassette retry sensor SL Cassette pickup solenoid A A Cassette Cassette P. F-6- III

46 General Circuit Diagram(/) IV Appendix > General Circuit Diagram > General Circuit Diagram(/) F E D CST_SIZE_7 J CST_SIZE_6 CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_ CST_SIZE_ CST_SIZE_ CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_0 CST_SIZE_7 CST_SIZE_6 CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_ CST_SIZE_ CST_SIZE_ CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_0 N.C. 6 UN Pedestal controller PCB J006 CST_A CST_A* CST_B CST_B* J007 CST_A CST_A* CST_B CST_B* F E D Appendix > General Circuit Diagram > General Circuit Diagram(/) C C JD J8D J 6 J 6 JLH J8LH 6 6 JL J8L M M B M Cassette pickup motor M Cassette pickup motor B J6 J7 J9 J0 SW Cassette size switch B SW Cassette size switch A SW Cassette size switch B SW Cassette size switch A A A P. F-6- IV

47 V General Circuit Diagram(/) Appendix > General Circuit Diagram > General Circuit Diagram(/) F E 0 9 J J0 7 MT 6 J00 J0 F E Appendix > General Circuit Diagram > General Circuit Diagram(/) D GND V V PEDE_DETECT GND +V PEDE_EX_MS PEDE_EX_SM GND PEDE_EX_CLK GND PEDE_CSTM_CLK GND PEDE_CSTM_CLK GND 6 PEDE_RESET* 7 8 AC DRIVER PCB UN Pedestal controller PCB J J000M PEDE_READY GND D J000MB J000MB_BUS[0:8] C C JM 6 RXOUTEND TXTDATA TXROAD RXDATA RXEND GND CLK JF 6 J JF J B MT To Paper Deck Unit-B To Relay PCB To DC controller PCB B SOLD SOLD SOLD H Cassette heater A A P. F-6- V