February 27, 2012 Revision 0. Cassette Feeding Unit-AF1 Service Manual

Transcription

1 February 7, 0 Revision 0 Cassette Feeding Unit-AF Service Manual 4

2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the consent of Canon Inc. CANON INC. 0 Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information.

3 Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. The following rules apply throughout this Service Manual:. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. Check the noise. Disconnect the connector. Connect the connector. Remove the cable/wire from the cable guide or wire saddle. Set the cable/wire to the cable guide or wire saddle. Use the bundled part. Push the part. Plug the power cable. Turn on the power.. In the digital circuits, '' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. Remove the screw. Tighten the screw.

4 Contents 0 Safety Precautions Notes Before it Works Serving Specifications Specification Specifications Names of Parts External View Cross-Section View Technology Function Basic Configuration Sensor / Solenoid Technology Pickup/Feed System Overview Sequence Paper Size Detection Paper level sensor JAM Detection Delay JAM Stationary JAM Power ON JAM Door open JAM Power supply Power connection with each option Parts Replacement Procedure Parts Replacement Remove from the host machine Removing the Cassette Feed Roller Removing the Separation Roller Removing the Pickup Roller Removing the Pickup Assembly Idler Gear Removing the Cassette Pickup Unit Removing the Cassette Size Detection Unit Removing the Pickup Motor Removing the Cassette Right Lower Cover Maintenance Maintenance Periodical maintenance Periodically replacement parts Consumables Parts Configuration / Role Parts Configuration / Role How to Check this Installation Procedure Margin Adjustment (st side) Margin Adjustment (nd side) Installation How to Check this Installation Procedure When using the parts included in the package Symbols in the illustration Checking the Contents Checking the Contents Installation Outline Drawing Check Item when Turning OFF the Main Power Unpacking Installation Procedure Setting the Cassette Adjustment [imagerunner ADVANCE C00/C0/C00 Series]

5 Margin Adjustment (st side) Margin Adjustment (nd side) [Models other than imagerunner ADVANCE C00/C0/C00 Series] Image Position Adjustment Left Edge Margin Adjustment (st side) Appendix Service Tools II Special Tools II General Circuit Diagram III General Circuit Diagram (/) III General Circuit Diagram (/) IV General Circuit Diagram (/) V

6 Safety Precautions Notes Before it Works Serving

7 Notes Before it Works Serving 0- Caution At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. Caution Do not turn off the power switch (of the host machine) when downloading is under way. Turning off the main power switch while downloading is under way can disable the machine. 0-

8 Specifications Specifications Names of Parts Specifications

9 Specifications > Specification > Names of Parts > Cross-Section View Specification Specifications Item Specification Remarks Paper storage method Front loading method Pickup method Separation retard method Paper stack capacity 0sheets (80g/m paper), 680sheets (64g/m paper) Cassette Paper feed reference Center reference Paper Type 60g/m ~6g/m Paper size Standard (universal) A,B4,A4,B, LDR,LGL,LTR,A4R,BR,LTRR, AR,EX EC,STMTR,"x8",8K,6K,6KR Paper grammage 60 to 6g/m Paper size switch Control Panel Display Size auto detection None (Use the key on the host machine) None (Use the key on the host machine) Environmental measure Heater for paper humidity adjustment Cassette heater is available as an option Power supply No Option power supply of the host machine Size 6(W) - 60(D) - 48(H) [mm] Weight 7.kg Max. power consumption 00W T-- Names of Parts External View External Cover [] Left cover [6] Right lower cover [] Upper tray cover [7] Right rear cover [] Lower tray cover [8] Rear cover [4] Right front cover [9] Connector cover [] Pedestal right cover []Left cover Cross-Section View []Upper tray co []Lower tray cov Lifter F-- Pickup Roller Pickup Roller 4 Lifter - [9]Connector cove [4]Right front cover []Cassette right lower cover [8]Rear cover [6]Right lower cover [7]Right rear cover Vertical path Roller Feed Roller Separation Roller Vertical path Roller 4 Feed Roller 4 Separation Roller 4 F-- F-- Specifications > Specification > Names of Parts > Cross-Section View -

10 Technology Basic Configuration Pickup/Feed System JAM Detection Power supply Technology

11 Function Technology > Function > Basic Configuration > Sensor / Solenoid - Basic Configuration Sensor / Solenoid Cassette paper presence sensor(ps0) Cassette pickup solenoid(sl0) Cassette paper level sensora(ps04) Cassette paper level sensor B(PS0) Cassette 4 pickup solenoid(sl0) Cassette 4 paper level sensor B(PS07) Cassette 4 Cassette 4 paper presence sensor(ps0) paper level sensor A(PS06) Cassette pickup motor(m0) Pedestal controller PCB(UN0) Cassette Pre-registration sensor(ps08) Cassette pickup motor(m0) Cassette 4 Pre-registration sensor(ps09) Cassette size switch A(SW0) Cassette size switch B(SW0) Pedestal right cover sensor(ps0) Cassette 4 size switch A(SW0) Cassette 4 size switch B(SW04) Cassette heater(h0) F-- Technology > Function > Basic Configuration > Sensor / Solenoid -

12 Technology > Technology > Pickup/Feed System > Sequence - Technology Pickup/Feed System Overview Papers in the cassette are lifted up with the Lifter Plate. At pickup, the Pickup Roller picks up a paper by coming down and contact with paper surface. The Pickup Roller comes down when the Pickup Solenoide turns ON. A paper picked up by the Pickup Roller is fed to the feed path with the Separation Roller, and then, is fed to the Registration Roller with the Vertical Path Roller. The Vertical Path Roller, Pickup Roller, Feed Roller and Separation Roller are driven by the Cassette Pickup Motor. Sequence Cassette pickup motor (M0) Cassette pickup solenoid(sl0) Cassette retry sensor (PS08) Print start Print start PRINT : Cassette : The speed of pickup increases F-- PRINT Lifter Lifter Pickup Roller SL Pickup Roller 4 SL M M Vertical path Ro Feed Roller Separation Rol Vertical path Ro Feed Roller 4 Separation Rol Cassette 4 pickup motor (M0) Cassette 4 pickup solenoid(sl0) Cassette 4 retry sensor (PS09) : Cassette 4: The speed of pickup increases F--4 F-- Technology > Technology > Pickup/Feed System > Sequence -

13 Technology > Technology > Pickup/Feed System > Paper Size Detection -4 Paper Size Detection At the cassette pickup assembly, since the feed speed is increased, detection cannot catch up with it. Thus, delay and stationary jam detection are not executed at the Cassette Pre- Registration Sensor. Instead of it, the Vertical Path Sensor executes the delay and stationary jam detection. Since the residual jam should be detected on each cassette, the Cassette Pre-Registration Sensor detects it. Because the Vertical Path Sensor is too close and it is unnecessary to execute detection, the Vertical Path Sensor does not execute residual jam detection. Rear guide plate Cassette size switch A Rear detection rink Cassette size switch B[SW0] Cassette size switch A [SW0] Detection dial Cassette size switch B Cassette 4 size switch A[SW0] Cassette 4 size switch B[SW04] Side guide plate Detection dial Cassette size switch B F-- F--6 Technology > Technology > Pickup/Feed System > Paper Size Detection -4

14 Technology > Technology > Pickup/Feed System > Paper Size Detection - Width detection Length detection Width Length 4 4 B ON ON EXEC ON ON K ON ON 0 ON A-R ON 0 ON 0 ON ON 0 0 A ON 0 0 ON ON 0 0 STMT-R ON 0 ON 0 ON ON 0 0 LTR ON ON 0 ON ON 0 0 B-R ON 0 ON 0 0 ON ON ON LTR-R ON 0 ON 0 0 ON A4-R ON 0 0 ON ON 0 LGL ON 0 ON ON 0 ON B ON ON 0 ON ON ON 0 8K ON ON 0 ON ON ON ON A ON ON ON LDR ON ON ON ON x ON ON Also, the cassette presence is detected when the size switch is pushed. (If no switch is pushed, it is determined as no cassette.)) T-- Setting method when the size detection patterns are overlapped Size should be found manually on the check screen for the combination of A-Rand STMT-R or the combination of B-R and EXEC. Specify the ecognition method for the special paper with user setting. The setting size is indicated below. Related Service Mode COPIER> OPTION> CST> CSTX-UY> Nomber X shows Cassette Number. Y shows size category. (X, Y is one of the number ///4.) No. U U U U4 Size OFI, E-OFI, M-OFI, A-OFI, FLSP, A-FLSP, A-LTRR, FA4, G-LGL G-LTR-R, K-LGL-R K-LGL, G-LTR, A-LTR B-OFI No. Size K-LGL K-LGLR 4 FLSC A-FLS 7 E-OFI 8 B-OFI 9 A-LTR 0 A-LTRR G-LTR G-LTRR A-LGL 4 G-LGL 6 A-OFI 7 M-OFI 4 FA4 Sample: When setting A_LTR T-- in the Cassette, COPIER> OPTION> CST> CST-U>9 T-- Technology > Technology > Pickup/Feed System > Paper Size Detection -

15 Paper level sensor Technology > Technology > Pickup/Feed System > Paper level sensor Paper level in a cassette is detected with the sensor indicated below. Cassette Cassette 4 Cassette paper level sensor A PS04 PS06 Cassette paper level sensor B PS0 PS07 Cassette paper sensor PS0 PS0 Cassette paper sensor T--4 Lifter latch Cassette paper level sensor A Cassette paper level sensor B Flag If the paper is full Cassette paper level sensor A Cassette paper level sensor B OFFOFF If the paper is approx. half Cassette paper level sensor A Cassette paper level sensor B Paper Paper -6 If the paper is a little Cassette paper level sensor B OFFON Cassette paper level sensor A Paper Paper sensor flag Lifter gear If the paper is absent ONON Cassette paper Presence sensor Fulg Paper tray Tray F--7 F--8 Technology > Technology > Pickup/Feed System > Paper level sensor -6

16 Technology > Technology > JAM Detection > Delay JAM -7 Paper level sensor A Paper level sensor B Paperl sensor Paper level OFF OFF OFF 00% to 0% ON OFF OFF 0% to 0 sheets ON ON OFF 0 sheet or less ON no paper Display F--9 F--0 F-- F-- T-- JAM Detection Delay JAM In case that the leading edge of paper does not reach to the sensor within the specified time after the speed of Cassette and 4 Pickup Motor decreases to half. Start key ON or Print start INTR / PRINT Pickup motor Jam check Sensor/PS08 /PS09 [] [] [] [] normal error :Motor speed up []:Provision feed time []:Jam margin F-- Cassette Motor Sensor Cassette Cassette pickup motor Cassette retry sensor (PS08) (M0) Cassette 4 Cassette 4 pickup motor (M0) Cassette 4 retry sensor (PS09) T--6 Technology > Technology > JAM Detection > Delay JAM -7

17 Stationary JAM Technology > Technology > Power supply > Power connection with each option In case that the corresponding sensor is not turned ON within the specified time after it is turned ON. Start key ON or Print start INTR / PRINT Power supply Power connection with each option Indicating the power supply path between the Printer and Option. Reader / ADF Unit -8 Jam check Sensor/PS08 /PS09 L normal L + A error Inner Finisher-C Power ON JAM (L = Paper length feed range A = Provision feed range) Sensor Cassette retry sensor (PS08) Cassette 4 retry sensor (PS09) Before starting the warm-up rotation at power ON, check that no paper is at the sensor indicated below. Door open JAM Sensor Cassette retry sensor (PS08) Cassette 4 retry sensor (PS09) T--7 T--8 When it is detected that the door is opened during copy and printing. F--4 -Cassette Pedestal-AF Internal wiring Connector inside the cover is used for the connection with the printer. F-- Sensor Pedestal right cover sensor(ps0) T--9 Technology > Technology > Power supply > Power connection with each option -8

18 Technology > Technology > Power supply > Power connection with each option -9 When power is turned ON, the connected equipment supplies 4VDC and VDC to the Pedestal Controller PCB. VDC generates.vdc in -Terminal Regulator in the Pedestal Control PCB, VDC is used for sensors and IC driver and the.vdc is used for the Control IC (Asic) Connect in device Pedestal controller PCB Controller power supply PCB 4V 4V Motor, Solenoid +U DC Controller PCB V FU4 IC7 Regulator +.V CPU/IPC Sensor F--6 Technology > Technology > Power supply > Power connection with each option -9

19 Parts Replacement Procedure Remove from the host machine Removing the Cassette Feed Roller Removing the Separation Roller Removing the Pickup Roller Removing the Pickup Assembly Idler Gear Removing the Cassette Pickup Unit Removing the Cassette Size Detection Unit Removing the Pickup Motor Removing the Pedestal Controll PCB Removing the Cassette Right Lower Cover Parts Replacement Procedure

20 Parts Replacement Procedure > Parts Replacement > Remove from the host machine - Parts Replacement Remove from the host machine Before removing the host machine ) Remove the Connecter Cover Screw CAUTION: Points to Note at Installation Be sure to pay attention to the orientation of the Grounding Wire. Be sure to connect the wire from the direction of the arrow marked on the plate. F-- How to remove ) Loosen the screw on the Connector Cover, and Remove the grounding wire between it and the toothed washer. Screw U Shape Terminal F-- Screw U Shape Terminal Toothed Washer Toothed Washer F--4 F-- Parts Replacement Procedure > Parts Replacement > Remove from the host machine -

21 Parts Replacement Procedure > Parts Replacement > Remove from the host machine - ) Remove the Connectors and free the cables from the guides. [imagerunner ADVANCE C00/C00 Series] ) Open the Cassette Right Lower Cover. 4) Remove the Cassettes and. x x [imagerunner ADVANCE 40/404/40/40 Series] F-- F--7 x x F--6 CAUTION: Points to Note at Installation Be sure to tuck the extra slack of the harness to the host machine side to prevent the cables from being trapped. Parts Replacement Procedure > Parts Replacement > Remove from the host machine -

22 Parts Replacement Procedure > Parts Replacement > Remove from the host machine -4 ) Remove the Connecting Fixture. Screw Boss [imagerunner ADVANCE C00/C00 Series] [imagerunner ADVANCE 40/404/40/40 Series] NOTE: Remove the boss, and remove the [A] part of the Connecting Fixture from the plate [B] on the host machine side. [A] [B] CAUTION: Points to Note at Installation F--9 When attaching the Connecting Fixture, be sure the attaching direction. imagerunner ADVANCE C00/C00 Series imagerunner ADVANCE 40/404/40/40 Series F--8 F--0 Parts Replacement Procedure > Parts Replacement > Remove from the host machine -4

23 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller - 6) Lift and remove the host machine. CAUTION: The host machine weighs as shown below. It is recommended to lift it with 4 people or more. However, if there is a standard to handle a heavy load in each sales company, follow it for operation. Also, make sure to lift the machine with keeping it level at operation. Because the gravity center is in the rear, lift with care. [imagerunner ADVANCE C00/C0/C00 Series] the maximum weight of the machine: 9kg (the host machine with cassettes + ADF) [imagerunner ADVANCE 40/404/40/40 Series] the maximum weight of the machine: 7.4kg (the model with FAX) Removing the Cassette Feed Roller Before removing the Cassette Feed Roller Remove the Cassette NOTE: This procedure describes the removing steps of cassette Feed Roller. Go through the same procedure for the Feed Roller of cassette and cassette 4. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. How to remove ) Remove the Cassette Feed Roller. tab Pin 7) Install the Cassettes and. F-- F-- Parts Replacement Procedure > Parts Replacement > Removing the Cassette Feed Roller -

24 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller -6 Removing the Separation Roller Before removing the Separation Roller Remove the Cassette Removing the Pickup Roller Before removing the Cassette Pickup Roller Remove the Cassette How to remove NOTE: This procedure describes the removing steps of cassette Separetion Roller. Go through the same procedure for the Separetion Roller of cassette and cassette 4. How to remove NOTE: This procedure describes the removing steps of cassette Pickup Roller. Go through the same procedure for the Pickup Roller of cassette and cassette 4. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. ) Removing the Separation Roller tab ) Removing the Pickup Roller pin tab F-- F--4 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Roller -6

25 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -7 Removing the Pickup Assembly Idler Gear Before removing the Pickup Assembly Idler Gear Remove the Cassette Remove the Pickup Roller Remove the Feed Roller How to remove Removing the Cassette Pickup Unit Before removing the Cassette Pickup Unit ) Open the Cassette Right Lower Cover of the Cassette Feeding Unit. NOTE: This procedure describes the removing procedure of cassette Pickup Assembly Idler Gear. Go through the same procedure for the Pickup Assembly Idler Gear of cassette and cassette 4. Note: Do not touch the surface of Pickup Roller, Feed Roller and the Separation Roller. ) Remove the Pickup Assembly Idler Gear. tab ) Pull out cassette. )Remove the Right Front Cover of the Host Machine. screw claw Hook F-- Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -7

26 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -8 4) Remove the Right Front Cover of the Cassette Feeding Unit. screw 6) Remove the Right Rear Cover. screw )Remove the Right Rear Cover of the Host Machine. screw F--6 How to remove F--8 NOTE: This procedure describes the removing procedure of Cassette Pickup Assembly. Go through the same procedure for the Cassette 4 Pickup Assembly. ) Remove the Sensor Unit. screw connector harness guide Sensor Unit Connector F--7 Harness Guide F--9 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Pickup Unit -8

27 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit -9 )Remove the cassette Pickup Unit 4 screws x4 Removing the Cassette Size Detection Unit Before removing the Cassette Size Detection Unit Remove the Right Front Cover Remove the Right Rear Cover Remove the Cassette Pickup Unit How to remove NOTE: This procedure describes the removing steps of Cassette Size Detection Unit. Go through the same procedure for Cassette 4 Size Detection Unit. F--0 ) Remove the Cassette Size Detection Unit connector wire saddle screws x F-- Parts Replacement Procedure > Parts Replacement > Removing the Cassette Size Detection Unit -9

28 Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor -0 Removing the Pickup Motor Before removing the Pickup Motor Remove the Connector Cover Remove connectors Remove Rear Cover screws hooks x x F-- Hook Hook How to remove F-- NOTE: This procedure describes the removing step of cassette Pickup motor. Go through the same procedure for the Pickup motor of cassette 4. ) Remove the upper pickup motor. connector screws Parts Replacement Procedure > Parts Replacement > Removing the Pickup Motor -0

29 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Right Lower Cover - Removing the Pedestal Controll PCB Before removing the Pedestal Controll PCB remove the Connector Cover Remove the connectors Remove the Rear Cover How to remove )Remove the Pedestal Controll PCB 6 connectors 4 screws PCB support Removing the Cassette Right Lower Cover Before removing the Cassette Right Lower Cover Open the cassette right lower cover How to remove ) Lift up lower guide and remove the arm x6 x4 ) Fit the D-cut and remove the cassette right lower cover F-- PCB Support F--4 D-cut F--6 Parts Replacement Procedure > Parts Replacement > Removing the Cassette Right Lower Cover -

30 4 Maintenance Maintenance How to Check this Installation Procedure 4 Maintenance

31 Maintenance 4 Periodical maintenance Periodically replacement parts N / A Consumables Parts Name Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role Parts Number Pickup roller FB6-40 0k Feeding roller FC k Separation roller FC k Num Interval Remarks Pickup idler gear FU-080 0k For China only Flying Paper T-4- Parts Configuration / Role Parts Configuration / Role Mark Name Part No. Role FUNCTION >PART- CHK 4- Pedestal controller PCB M0 Cassette pickup motor FM-6069 Drive the pickup unit J006 M0 Cassette 4 pickup motor FM-6069 Drive the pickup unit 4 J007 PS0 Pedestal right cover sensor FH7-7 Detects the right cover open J00 PS0 Cassette paper sensor FK-049 Detects whether paper J00 is loaded in the cassette PS0 Cassette 4 paper sensor FK-049 Detects whether paper is loaded in the cassette 4 J004 PS04 Cassette paper level FK-049 Detects the cassette J00 sensor A paper level PS0 Cassette paper level FK-049 Detects the cassette J00 sensor B paper level PS06 Cassette 4 paper level FK-049 Detects the cassette 4 J004 sensor A paper level PS07 Cassette 4 paper level FK-049 Detects the cassette 4 J004 sensor B paper level PS08 Cassette retry sensor FK-049 Cassette Retry J00 Detection PS09 Cassette 4 retry sensor FK-049 Cassette 4 Retry J004 Detection SL0 Cassette pickup FK-0408 controll the cassette J00 solenoid pickup timing SL0 Cassette 4 pickup solenoid FK-0408 controll the cassette 4 pickup timing J004 SW0 Cassette size switch A FM-9 Detects the cassette J00 paper size SW0 Cassette size switch B FM-9 Detects the cassette J00 paper size SW0 Cassette 4 size switch A FM-9 Detects the cassette 4 J004 paper size SW04 Cassette 4 size switch B FM-9 Detects the cassette 4 paper size J004 H0 Cassette heater FM-89 UN Pedestal controller PCB FM4-0 Controll the cassette pedestal T-4-4 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role 4-

32 4 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role 4- Cassette paper presence sensor(ps0) Cassette pickup solenoid(sl0) Cassette paper level sensora(ps04) Cassette paper level sensor B(PS0) Cassette 4 pickup solenoid(sl0) Cassette 4 paper level sensor B(PS07) Cassette 4 Cassette 4 paper presence sensor(ps0) paper level sensor A(PS06) Cassette pickup motor(m0) Pedestal controller PCB(UN0) Cassette Pre-registration sensor(ps08) Cassette pickup motor(m0) Cassette 4 Pre-registration sensor(ps09) Cassette size switch A(SW0) Cassette size switch B(SW0) Pedestal right cover sensor(ps0) Cassette 4 size switch A(SW0) Cassette 4 size switch B(SW04) Cassette heater(h0) F-4-4 Maintenance > Maintenance > Parts Configuration / Role > Parts Configuration / Role 4-

33 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (st side) 4-4 How to Check this Installation Procedure NOTE: The nd side of -sided print mentioned later means nd side in the image formation order. With this machine, nd side in the image formation order at duplex copy/print is equivalent to the st side of the original. ) Hold the lever of the Trailing Edge Guide Plate, and check the values of the scale on the Adjustment Plates of the Trailing Edge Guide Plate. Margin Adjustment (st side) ) Print from the Cassette and 4, and check that the left edge margin is within. +/-.mm. Feed direction of paper image L 4) Loosen the Fixation Screws. F-4- <In Case of Out of Range> F-4- NOTE: Adjustment method is the same for the Cassette and 4. ) Pull out the cassette. F Maintenance > How to Check this Installation Procedure > Margin Adjustment (st side) 4-4

34 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (st side) 4- ) Move the Adjustment Plates back and forth according to the scale values checked in step. As the Adjustment Plate is moved toward the rear by scale, the left edge margin is decreased by mm. NOTE: When moving the scales, be sure to move the same amount of the value for the points. 7) Return the cassette to its original position. NOTE: When moving the scales, be sure to move the same amount of the value for the points. 6) Tighten the Fixation Screws. F-4- F-4-6 8) Print from the Cassette and 4, and check that the left edge margin is within.mm +/-.mm. Margin Adjustment (nd side) 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (st side) 4-

35 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (nd side) 4-6 Margin Adjustment (nd side) ) Execute duplex printing from the Cassette, and check that the left edge margin is within. +/-.0mm. Feed direction of paper image L F-4-7 ) If the margin is not within the range, change the left edge margin adjustment value for the nd side of the Cassette. As the value of COPIER > ADJUST > FEED-ADJ > ADJ-CRE in service mode is incremented by, the left edge margin is decreased by 0.mm. ) Enter the value same as the left edge margin adjustment value for the nd side of the Cassette to the side registration adjustment value for the nd side of the Cassette 4. Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-C4RE 4) Turn OFF and then ON the main power switch to enable the setting value. ) Execute duplex printing from the Cassette 4, and check that the left edge margin is within. +/-.0mm. 6) If the margin is not within the range, change the left edge margin adjustment value for the nd side of the Cassette 4. As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C4RE in service mode is incremented by, the left edge margin is decreased by 0.mm. 7) Write down the new adjustment value in the service label. ADJ-CRE ADJ-C4RE 8) Get out from service mode. 4 Maintenance > How to Check this Installation Procedure > Margin Adjustment (nd side) 4-6

36 Installation How to Check this Installation Procedure Checking the Contents Installation Procedure Adjustment Installation

37 Installation > Checking the Contents - How to Check this Installation Procedure When using the parts included in the package A symbol is described on the illustration in the case of using the parts included in the package of this product. Checking the Contents [] Cassette Pedestal X [] Connecting Fixture X Packaged Item F-- Symbols in the illustration [] Screw (RS Tightening; MX8.) X [4] Size Plate X The frequently-performed operations are described with symbols in this procedure. Screw Connector Harness Tighten Remove Connect Disconnect Secure Free Claw [] Connector Cover X Insert Remove Push Plug in Turn on Checking instruction Check Visual Check Sound Check F-- < CD/Guides > FCC/IC Sheet (Only for USA and Europe) F-- Installation > Checking the Contents -

38 Installation > Unpacking - Checking the Contents Although pictures and illustrations of imagerunner ADVANCE C00/C0/C00 Series are used in this procedure, the procedure is the same in the case of models other than the Unpacking ) Remove the container box series. Installation Outline Drawing F-- ) Open the plastics, and remove the pads by lifting the rear of the equipment. Then, tuck the plastics toward the front. F--4 Plastic Pad Check Item when Turning OFF the Main Power Chek that the main power switch is OFF ) Turn OFF the main power switch of the host machine. ) Be sure that Control Panel Display and the Main Power lamp are both turned OFF, and then disconnect the power plug. Pad F--6 Installation > Unpacking -

39 Installation > Installation Procedure -4 ) Remove the remaining pads and plastics by lifting the front of the equipment. Installation Procedure ) Open the Right Lower Cover. Pad CAUTION: If mounting the host machine without opening the Right Lower Cover, the cover may get damage. Plastic Pad F--7 4) Lift the equipment down from pallet. F--9 ) If the Right Lower Sub Cover is installed to the host machine, remove it using a flat-blade screwdriver. (The removed Right Lower Sub Cover will not be used.) NOTE: When installing the host machine at the same time, skip this step because the Right Lower Sub Cover is packed with the host machine. F--8 ) Remove all tapes attached to the equipment and packing materials from the equipment. CAUTION: Be sure to remove tapes on the rear side of the host machine after completing the installation of the equipment; otherwise, cables may be trapped. Installation > Installation Procedure -4

40 Installation > Installation Procedure - CAUTION: The host machine weighs as shown below. It is recommended to lift it with 4 people or more. However, if there is a standard to handle a heavy load in each sales company, follow it for operation. Also, make sure to lift the machine with keeping it level at operation. Because the gravity center is in the rear, lift with care. [imagerunner ADVANCE C00/C0/C00 Series] the maximum weight of the machine: 9kg (the host machine with cassettes + ADF) [imagerunner ADVANCE C00/C0/C00 Series [imagerunner ADVANCE C00/C0/C00 Series] the maximum weight of the machine: 7.4kg (the model with FAX) F--0 ) Mount the host machine by aligning the corners (right and left) of the front side of the host machine with the corners (right and left) of the front side of the equipment. CAUTION: When mounting the host machine to the equipment, be sure to move the host machine parallel and fit the Positioning Pins on top of the equipment into the holes on the Base Plate of the host machine. F-- Positioning Pins F-- Installation > Installation Procedure -

41 Installation > Installation Procedure -6 4) Press the cassette release button, and remove the Cassettes and. [imagerunner ADVANCE C00/C0/C00 Series] Button F-- ) Attach the Connecting Fixture. Screw (RS Tightening; Mx8.) Boss CAUTION: When attaching the Connecting Fixture, be sure the attaching direction imagerunner ADVANCE C00/C0/C00 Series Models other than imagerunner ADVANCE C00/C0/C00 Series F--. F--4 Installation > Installation Procedure -6

42 Installation > Installation Procedure -7 [Models other than imagerunner ADVANCE C00/C0/C00 Series] NOTE: Hook the [A] part of the Connecting Fixture on the plate [B] on the host machine side, aligning with the boss at installation. 8) Remove the Connector Cover of the host machine. (The removed Connector Cover will not be used.) W Sems Screw (The removed screw will be used in step.) [A] [B] F--7 6) Install the Cassette and. 7) Close the Cassette Right Lower Cover. F--6 NOTE: If a Protection Dummy Connector is attached to the AC Power Supply Connector on the host machine side, remove the Dummy Connector before connecting the AC Harness Connector from the Cassette Pedestal. (The removed Dummy Connector will not be used.) F--8 Installation > Installation Procedure -7

43 Installation > Installation Procedure -8 9) Connect the connectors to the host machine and put the cables through the guides. CAUTION: Be sure to tuck the extra slack of the harness to the host machine side to prevent the cables from being trapped. 0) Loosen the screw on the Connector Cover included in the package, and install the grounding wire between it and the toothed washer. Screw U Shape Terminal [imagerunner ADVANCE C00/C0/C00 Series] Toothed Washer x x F-- CAUTION: Be sure to pay attention to the orientation of the Grounding Wire. Be sure to connect the wire from the direction of the arrow marked on the plate. [Models other than imagerunner ADVANCE C00/C0/C00 Series] F--9 x x F-- F--0 Installation > Installation Procedure -8

44 Installation > Setting the Cassette -9 ) Install the Connector Cover. W Sems Screw (Use the screw removed in step 8.) NOTE: When installing the host machine at the same time, be sure to follow "Unpacking and Installation" in the Installation Procedure Manual. When installing this equipment later, be sure to follow the following procedure. ) Connect the power plug of the host machine to the outlet. 4) Turn ON the main power. Setting the Cassette F-- ) Press the Cassette Release button, and pull out the Cassette. ) Secure the equipment in place with the 4 adjusters. NOTE: Securing of the adjuster is not earthquake resistant. Button F-- F--4 Installation > Setting the Cassette -9

45 Installation > Setting the Cassette -0 ) Hold the lever of the Side Guide Plate, and adjust the plate to the specified size. At this time, move the Side Guide Plate by referring to the Size Index (Label) of the sheet size to be set, and adjust the Side Guide Plate to the click position (position where it clicks). ) Hold the lever of the Trailing Edge Guide Plate, and adjust it to the specified size. At this time, move the Trailing Edge Guide Plate by referring to the Size Index (Label) of the sheet size to be set, and adjust the Trailing Edge Guide Plate to the click position (position where it clicks). 6) Cut the places of the Size Plates with nippers. Cut Side Guide Plate Trail Edge Guide Plate Lever Side Guide Plate Lever F--8 7) Set the Size Plate according to the size being set. (Lump the Size Plates not in use together and store them at the rear.) Trail Edge Guide Plate F--6 4) Place papers. ) Open the cover at insertion area of the Size Plate. Paper Cover F--9 8) Close the cover at insertion area of the Size Plate, and insert the cassette. 9) Set the Cassette 4 in the same way. F--7 NOTE: The paper size settings are recognized automatically. Installation > Setting the Cassette -0

46 Adjustment Installation > Adjustment > Margin Adjustment (st side) - ) Check the values of the scale on the Adjustment Plates of the Trailing Edge Guide Plate. [imagerunner ADVANCE C00/C0/C00 Series] NOTE: The nd side of -sided print mentioned later means nd side in the image formation order. With this machine, nd side in the image formation order at duplex copy/print is equivalent to the st side of the original. Margin Adjustment (st side) ) Print from the Cassette and 4, and check that the left edge margin is within. +/-.mm. Feed direction of paper F-- image 4) Loosen the Fixation Screws. L <In Case of Out of Range> F--0 NOTE: Adjustment method is the same for the Cassette and 4. ) Pull out the cassette. F-- Installation > Adjustment > Margin Adjustment (st side) -

47 Installation > Adjustment > Margin Adjustment (st side) - ) Move the Adjustment Plates back and forth according to the scale values checked in step. As the Adjustment Plate is moved toward the rear by scale, the left edge margin is decreased by mm. NOTE: When moving the scales, be sure to move the same amount of the value for the points. 6) Tighten the Fixation Screws. 7) Return the cassette to its original position. NOTE: When moving the scales, be sure to move the same amount of the value for the points. F-- F--4 8) Print from the Cassette and 4, and check that the left edge margin is within.mm +/-.mm. Margin Adjustment (nd side) Installation > Adjustment > Margin Adjustment (st side) -

48 Installation > Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (st side) - Margin Adjustment (nd side) ) Execute duplex printing from the Cassette, and check that the left edge margin is within. +/-.0mm. Feed direction of paper L image ) If the margin is not within the range, change the left edge margin adjustment value for the nd side of the Cassette. As the value of COPIER > ADJUST > FEED-ADJ > ADJ-CRE in service mode is incremented by, the left edge margin is decreased by 0.mm. ) Enter the value same as the left edge margin adjustment value for the nd side of the Cassette to the side registration adjustment value for the nd side of the Cassette 4. Service Mode > COPIER > ADJUST > FEED-ADJ > ADJ-C4RE 4) Turn OFF and then ON the main power switch to enable the setting value. ) Execute duplex printing from the Cassette 4, and check that the left edge margin is within. +/-.0mm. 6) If the margin is not within the range, change the left edge margin adjustment value for the nd side of the Cassette 4. As the value of COPIER > ADJUST > FEED-ADJ > ADJ-C4RE in service mode is incremented by, the left edge margin is decreased by 0.mm. 7) Write down the new adjustment value in the service label. ADJ-CRE ADJ-C4RE 8) Get out from service mode. F-- [Models other than imagerunner ADVANCE C00/ C0/C00 Series] Image Position Adjustment Left Edge Margin Adjustment (st side) Adjustment of Cassettes and 4 Print from each Cassettes and 4, and check that the left edge margin of the image (L) is within. +/-.mm. If it is not within the range, execute adjustment by following the procedure below. Feeding direction of paper L image F--6 ) Adjust the image position in service mode. Cassette : Service mode (Level ) > COPIER > ADJUST > MISC > C-ADJ-Y Cassette 4: Service mode (Level ) > COPIER > ADJUST > MISC > C4-ADJ-Y NOTE: <Setting Range> -8 to 7 (0.mm per unit) As the value is incremented by, the left edge margin is increased by 0.mm. ) When the setting value was changed in step ), write down the new numerical value in the service label. ) Exit from the service mode. 4) Print from the Cassettes and 4, and check that the left edge margin of the image is within. +/-.mm. Installation > Adjustment > Image Position Adjustment > Left Edge Margin Adjustment (st side) -

49 Appendix Service Tools General Circuit Diagram (/) General Circuit Diagram (/) General Circuit Diagram (/)

50 Installation > Service Tools > Special Tools II Service Tools Special Tools In addition to the standard tools set, the following special tools are required when servicing the machine: Tool name Tool No. Ctgr Appearance Remarks Digital multimeter FY9-00 A Used as a probe extension when making electrical checks. Reference: Category A: Must be kept by each service engineer. B: Must be kept by each group of about five engineers. C: Must be kept by each warkshop T-6- Installation > Service Tools > Special Tools II

51 General Circuit Diagram III Installation > General Circuit Diagram > General Circuit Diagram (/) General Circuit Diagram (/) 0 9 F E 8 GND CST_PAPER_SNS +V GND CST_LEVEL_A_SNS +V GND 7 CST_LEVEL_B_SNS +V GND CST_RETRY_SNS +V +4V CST_PICKUP_SL GND CST4_PAPER_SNS +V GND CST4_LEVEL_A_SNS 6 UN0 Pedestal controller PCB J V GND CST4_LEVEL_B_SNS +V GND CST4_RETRY_SNS +V +4V CST4_PICKUP_SL GND PEDE_DOOR_SNS +V 4 F E Installation > General Circuit Diagram > General Circuit Diagram (/) D D JD JD JLH JLH JL JL C C J J09D B J00 J0 J0 J0 J04D J04DH J04L J0 J06 J07 J08 J09DH J09L PS0 Pedestal right cover sensor B SL SL PS0 Cassette paper sensor PS04 Cassette paper level sensor A PS0 Cassette paper level sensor B PS08 Cassette retry sensor SL0 Cassette pickup solenoid PS0 Cassette 4 paper sensor PS06 Cassette 4 paper level sensor A PS07 Cassette 4 paper level sensor B PS09 Cassette 4 retry sensor SL0 Cassette 4 pickup solenoid A A Cassette Cassette P. F-6- III

52 General Circuit Diagram (/) IV Installation > General Circuit Diagram > General Circuit Diagram(/) F E D CST_SIZE_7 CST_SIZE_6 CST_SIZE_4 CST_SIZE_ CST_SIZE_ 7 J CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_PWR_ON CST_SIZE_ CST_SIZE_0 CST4_SIZE_7 CST4_SIZE_6 CST_SIZE_PWR_ON CST4_SIZE_ CST4_SIZE_4 CST4_SIZE_ CST4_SIZE_ CST_SIZE_PWR_ON CST4_SIZE_ CST4_SIZE_0 N.C. 6 UN0 Pedestal controller PCB 4 J006 4 CST_A CST_A* CST_B CST_B* J007 CST4_A CST4_A* CST4_B CST4_B* 4 F E D Installation > General Circuit Diagram > General Circuit Diagram(/) C C JD J8D J 6 4 J 6 4 JLH J8LH JL J8L M M B M0 Cassette pickup motor M0 Cassette 4 pickup motor B J6 4 J7 4 4 J9 4 J0 SW07 Cassette size switch B SW06 Cassette size switch A SW09 Cassette 4 size switch B SW08 Cassette 4 size switch A A A P. F-6- IV

53 General Circuit Diagram (/) V Installation > General Circuit Diagram > General Circuit Diagram(/) F E UN0 Pedestal Controller PCB AC Driver PCB J0 J00 J J F E Installation > General Circuit Diagram > General Circuit Diagram(/) D PEDE_DETECT GND +V PEDE_EX_MS PEDE_EX_SM GND PEDE_EX_CLK GND PEDE_CSTM_CLK GND PEDE_CSTM_CLK GND PEDE_RESET* PEDE_READY GND D C C JM 4 6 JF 4 6 JF J B To relay Boad To DC Controller PCB B H0 Cassette Heater A A P. F-6- V