BERMUDA TECHNICAL SPECIFICATIONS

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1 BERMUDA TECHNICAL SPECIFICATIONS STYLISH, MADE-TO-MEASURE SOLUTIONS 2014 Version 1.1

2 BERMUDA SPECIFICATIONS CONTENTS To go to required section click coloured headings below SPEC Section 1 Introduction 3 Specifications 4 Colours 5 Section 2 Installation Styles 6 Full Height Cafe Style Tier on Tier Tracked Shutters Unsupported Shutters Solid Panels 7 Special Shapes Section 3 Framing elements 8 Frame styles 9 Beaded Bullnose L Insert L Plain L 10 Tiara Z Crown Z Beaded Z 11 Bullnose Z Ridge Deco Camber Deco Insert Hang Strip Cover Strip 12 T Posts L/Z Deco Insert T Corner Posts L/Z Deco Bay Posts 13 L/Z Deco Battens 13 Section 4 Panel details 15 Stile Rails 17 Louvres Flat Louvres Louvre pin Tilt Rods Standard tilt rod Silent tilt rod Offset tilt rod 18 Offset tilt rod for Multi-fold Shutters RF Motorised Shutters 19 User Guidelines 19 Sensor / Module locations for Parts and Names Product Composition 21 Basic Programming 23 Panel Details 29 Shutter Colours 30 Framing Elements 31 Module Locations 34 Black-out Blind Option 39 Black-out Blind Stacking Heights 42 Hardware 44 Magnets Hoffman Keys Panel Feet Roof Catches Handle Options Side Magnet Introduction 45 Bolt & Ring Pull 46 Location of the Bolt (Hinged Shutters) 46 Panel configurations 52 Panel size limitations 54 Panel Weight Fixed Louvre Options Overview of Track Systems 56 Bi-Fold Track OD 57 Hardware Box Framing Package 58 Frame Dimension 61 Special Shape Shutter options 56 Fan Top Louvre Arch Tapered Circle Overview of Track Systems Bi-Fold Track Shutters Multi-Fold Track Shutters Bypass Track Shutters 68 Section 5 Sizing & Measuring 82 Order Size Definition Overall Panel size (OP) Overall Dimension of frame (OD) Tolerances 83 Mounting Type BERMUDA SPECIFICATIONS CONTENTS

3 BERMUDA INTRODUCTION SPEC Introduction to Bermuda Material features and benefits: Aesthetics: Bermuda is an MDF shutter with ABS louvres which is painted so that it closely resembles the finish of a painted hardwood shutter. 28 contemporary colours are available in the range. Hardwearing: Bermuda is coated in a paintable polypropylene sleeve which is very hardwearing and helps to protect the shutter from changes in ambient temperature and this reduces the likelihood of insitu moisture changes and the risk of warping and twisting. Sustainability: All of Shuttershop s MDF is produced from managed plantation Radiata Pine forests that reach maturity in about 30 years. This MDF is viewed favourably as substitutes for tropical hardwoods which take close to 200 years to reach maturity. 70% of the MDF manufacturing energy requirements on site are for producing heat and as the plant generates almost all of its own heat requirement by burning wood residues this is very energy efficient. This is a form of bio fuel and is considered greenhouse gas neutral under the Kyoto protocol. Frames, stiles, panels and louvres Frames: Over 30 different frames are available in the range. Stiles: Please note the stiles are manufactured in a beaded stile. The engineered stiles are reinforced by using multiple layers of wood bonded together ensure that the panel does not twist or warp. Louvres: Bermuda is available in 47mm, 64mm, 76mm 89mm, 114mm louvres. Due to the louvres being manufactured in ABS the panel weight of the shutter has been reduced. The means that single hung panels can now be up 915mm wide as of 64mm while multiple panels are available up to 610mm in width. NB the number of panels that can be hinged together remains a bi-fold. Over and above the shutters must be tracked. Please see the panel limitations chart. Special shapes: Linear special shapes are available. Colour palette: There are a total of 28 contemporary colours available and the swatch is the same swatch as used for the Fiji/Sumatra ranges. Some older swatches may be marked LarchWood/BassWood. BERMUDA SPECIFICATIONS SECTION 1. INTRODUCTION

4 BERMUDA SPECIFICATIONS SPEC PANEL SIZE LIMITATIONS Louvre Size Width Height Minimum Maximum Minimum Maximum Mid rail Single hung Bi-fold hinged shutter/ Multi-fold with Top and Bottom track Required if 47mm 152mm 610mm 250mm 3378mm H>1981mm 63mm 152mm 915mm 250mm 3378mm H>1981mm 76mm 152mm 915mm 610mm 250mm 3378mm H>1981mm 89mm 152mm 915mm 250mm 3378mm H>1981mm 114mm 152mm 915mm 250mm 3378mm H>1981mm SPECIFICATIONS Material Panel Weight per sq. metre MDF Panels with ABS Louvres kg Paint Colours 28 Stain Colours r Custom Colours available Louvre sizes 47mm 63mm 76mm 89mm 114mm Max single panel width Max bi-fold panels width Max number of panels hinged together 2 Max and min panel heights Solid Panels available Special shapes Custom Bay Post angles Remote Control Stile Type Fixed Louvres r 610mm : 47mm 915mm : REST 610mm : ALL 3378mm 250mm r alimited - angled only a a Beaded a BERMUDA SPECIFICATIONS SECTION 1. PRODUCT SPECIFICATION

5 BERMUDA COLOURS SPEC COLOURS Please note. Colours may vary slightly between dye lots. Shutters for the same installation should be ordered together to avoid variations in colour. Colours may vary slightly from colour samples. For this reason, colour samples should be updated annually. COLOUR OPTIONS BERMUDA PAINT OPTIONS (28 COLOURS) Colour ID Colour Name Default Hinge Colour Optional Hinge Colour 001 Pure White White 1. White 002 Extra White 003 Silk White 004 Bright White 006 Pearl Pearl 007 Ivory Lace 008 Marshmallow 009 Creamy Bisque 011 Cameo 012 Crisp Linen 2. Pearl 3. Bisque 4. Antique-Brass 5. Bright-Bass 6. Stainless 7. Black 8. Nickle-Plated 9. Brushed Nickle-Plated 013 Bisque 014 Alabaster 016 Butter 019 String 032 Sea Mist 048 Chai 049 Stone Grey 051 Brown Grey 053 Clay 064 Wonston Micheldever Winchester White Candover White Popham Worthy White Stockbridge White Barnes 15 Nickel Plated Pearl Bisque 072 Mattingley 267 Nickel Plated Due to the nature of material manufacturing, colours may vary slightly between dye lots. Please order shutters for the same home at the same time. Slight variations may also occur between the finished products and the colour swatches you use. BERMUDA SPECIFICATIONS SECTION 1. PRODUCT SPECIFICATION

6 INSTALLATION STYLES SPEC FULL HEIGHT Shutter covering the full height of aperture. TIER ON TIER* Shutter is split into two halves so the top and bottom panels can be independently operated / opened fully. The standard gap between top tier and bottom tier is 2.5mm. For multi-fold tier on tier shutters only 3 or less multi-fold panels are within warranty. CAFE STYLE Shutter covering only the lower portion of aperture providing privacy and light control but leaving the top portion un-shuttered to maximise light, where privacy is not required. TRACKED SHUTTERS Bi-Fold Shutters suspended from a top track hinged together in a bi-fold configuration to allow them to be folded back to the end of the track at 90º. Suitable for use with patio doors, wardrobes or as a room divider. May be specified and fitted with or without side frames. By-Pass Shutters suspended from a top track. Panels slide behind or in front of one another to open or close. Suitable for use with patio doors. room dividers and wardrobes. May be specified and fitted with or without side frames. * We only offer triple-fold panel configuration (e.g. LLL/RRR) Tier on Tier Shutter. If a four-fold panel configuration (e.g. LLLL/RRRR) tier on tier is requested then the warranty will be waived automatically. BERMUDA SPECIFICATIONS SECTION 2. INSTALLATION STYLES

7 SPEC UNSUPPORTED SHUTTERS Where untracked shutters are used without support beneath the panels customers need to specify this in the short notes section of the order form. For example, situations where the gap between the bottom of the panel and the bottom of the side frame is greater than 2.5mm. This can apply to 3 sided (goal post) frames on doors or windows. Where unsupported shutters are specified we will add extra hinges to support the panels and install larger, stronger, top & bottom rails to reduce the likelihood of panels sagging and to increase rigidity. If an unsupported application is not indicated on the order form please note that all warranties on the order are automatically waived. The following chart shows the maximum configurations available for unsupported shutters. SPECIAL SHAPES Angled shapes including, Angled, Octagon, Hexagon and Triangle are available. CAD drawings are produced for all shapes for approval prior to production. Please double check every dimension on the CAD to ensure accuracy. They are not provided for rectangular shutters. Templates or precise technical drawings are always required for: inside mount special shapes when the shutter covers window mouldings They are not required for rectangular shutters. Some popular shapes - others available. Door Panel Configuration L, R, LR LL, RR, LLRR Available Manufactured with warranty wavied Only available with a tracked installation. Not covered by warranty. BERMUDA SPECIFICATIONS SECTION 2. INSTALLATION STYLES

8 FRAMING ELEMENTS SPEC Type Frames available Insert L Insert L Insert L Plain L Bullnose L Bullnose L Bullnose L Bullnose Z Bullnose Z Bullnose Z Beaded L Beaded L Beaded L Beaded Z Beaded Z Camber Deco Camber Deco Crown Z Crown Z Crown Z Tiara Z Tiara Z Ridge Deco Ridge Deco Hang Strip T Post T Post Corner Post Corner Post Bay Post 135 o Bay Post 135 o Bay Post 135 o Insert Bay Post 135 o Insert Insert L 46mm Insert L 60mm Insert L 76mm Plain L Deep w/insert 60mm Bullnose L 46mm Bullnose L 60mm Bullnose L 76mm Bullnose Z 38mm Bullnose Z Deep w/insert Bullnose Z Sill Plate Beaded L 46mm Beaded L 60mm Beaded L 76mm Beaded Z 31mm Beaded Z Sill Plate Camber Deco 50mm Camber Deco Sill Plate Crown Z 76mm Crown Z Deep Crown Z Sill Plate Tiara Z 50mm Tiara Z Sill Plate Ridge Deco 76.2mm Ridge Deco Sill Plate Insert Hang Strip 27mm Deco T Post 32mm T Post (L/Z) 46mm Corner Post Deco 32mm Corner Post Deco (L/Z) 46mm Bay Post Deco 32mm Bay Post Deco (L/Z) 46mm Bay Post Deco 32mm Bay Post (L/Z) 46mm BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

9 FRAMING STYLES SPEC BEADED 46mm 60mm 76mm BULLNOSE L 46mm 60mm 76mm INSERT L 46mm 60mm 76mm BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

10 FRAMING STYLES SPEC PLAIN DEEP L W/INSERT 60mm TIARA Z FRAME TIARA Z SILL PLATE 50mm CROWN Z FRAME 50mm CROWN Z DEEP 76mm CROWN Z SILL PLATE 76mm BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

11 SPEC BEADED Z BEADED Z SILL PLATE BULLNOSE Z mm 38mm BULLNOSE Z SILL PLATE BULLNOSE Z DEEP W/INSERT 38mm RIDGE DECO FRAME 76mm RIDGE DECO SILL PLATE BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

12 SPEC CAMBER DECO FRAME CAMBER DECO SILL PLATE 50mm COVER STRIP* COVER STRIP* 25mm 15mm * Cover strips are made in wood. T-POST (Deco Frame) 46mm CORNER POST 32mm (L/Z/HS Frame) 32mm NB. Please note that horizontal T Posts over 1219mm are not covered by warranty. (Deco Frame) (L/Z/HS Frame) 46mm BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

13 SPEC BAY POSTS Additional custom angles are also available in all materials. 135º angle (Deco Frame) 32mm (L/Z/HS Frame) 46mm (Deco Frame) 32mm with insert (L/Z/HS Frame) 46mm with insert Frames split when the frames length exceed the below limitation. When frame lengths (including shutter frames, batten, fascia, header and tracks for track system) exceed the below limitation, then the frames will be split as the below chart describes. Please review the chart for reference. Shipping Method Program Frame Length (L) (mm) Standard shipping all programs 3630<L 7260 (2 sections)/ L>7260 (3 sections) Airfreight all programs 3048<L 6096 (2 sections)/ 6096<L 9144 (3 sections) BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

14 SPEC BATTENS Battens can be butt-jointed as per the drawings below: Battens and Panels identification: The Shuttershop order number will be stamped on the bottom of each panel and one end of each corresponding batten to identify which one belongs to which item. Standard sizes: Stock Battens are available in the following sizes in all materials 2.5mm x 27mm 3mm x 15mm 3mm x 20mm 3mm x 30mm 3mm x 60mm 5mm x 15mm* 5mm x 25mm* The battens are made of wood, except for ** which are made in MDF. *Cover strip 5mm x 45mm 5mm x 63.5mm 25mm x 30mm 25mm x 40mm** 30mm x 40mm** 40mm x 40mm Minimum charge one linear meter per batten Build-out (Extension) For L/Z/Deco/Hang Strip frames including T-Post, we will pre-attach the build-out when the build-out thickness is 50.8mm or under by default. For L/Z/Deco/Hang Strip frames including T-Post we will supply the build-out loose with the pilot holes pre-drilled where the build out is over 50.8mm. NB. For frames where pilot holes are not pre-drilled such as the beaded L Frame we will supply the build-out loose with no pilot holes pre-drilled. For all frames, we will add build-out per the order form. For example, if the frame type is 76mm L Frame, and build-out is 10mm, we will use 76mm L Frame added with 10mm build-out instead of changing the frame type to 50mm L Frame added with 36mm build-out. For bay/corner post, we will supply build out in every size pre-attached by default. BERMUDA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

15 PANEL DETAILS SPEC BEADED STILES 41.3mm Butt Stile 41.3mm Rebate Stile 41.3mm D-Mould Stile 50.8mm Butt Stile 50.8mm Rebate Stile 50.8mm D-Mould Stile 57.2mm Butt Stile 57.2mm Rebate Stile 57.2mm D-Mould Stile NB. 41.3mm stile is not available in open by pass. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

16 15.9mm SPEC mm RAILS By default the factory determines the rail size for each order, unless specified otherwise in the notes on the order form. Unless a mid-rail(s) is specified, top & bottom rails will be the same size. Rail sizes are normally larger than 80mm*. Different rail sizes can be requested though the combination of a fixed overall panel drop and louvre sizes means that it may not always be technically possible to fulfil every custom rail request. Shuttershop recommend ordering all shutters for one room at the same time in order to achieve matching rail sizes. Different windows that are side by side or within the same room must be identified and where rail size is important to the overall finish, dimensions must be specified. STANDARD MID-RAILS The standard Mid-Rail size is 76.2mm high. Different mid-rail sizes are not available in Bermuda. If the panel height is greater than 1981mm one or more mid-rails are required. If the height from the centre of the mid-rail to the top of the top rail or bottom of the bottom rail is 1981mm or more, then another mid-rail is required. Mid-rail positions should be specified at time of ordering. If the order specifies that a mid-rail is not required then all warranties on the order are automatically waived. *Generally the rail sizes will be larger than 80mm, but it does not mean that rail sizes bigger than 80mm are always with in warranty, the minimum rail size will differ from each order and depend on panel width, height and louvre size. Usually, the rail size will be supplied with in warranty, and only adjusted when the customer requests mid rails exact or specify the rail size. If rails are out of warranty then order will be placed on hold. Bermuda rails larger than 4 in stain maybe supplied with joined rails. MID-RAIL continued Specified rail position is taken from the base of the shutter set to the centre point of the rail, except for solid based which is from the bottom to the top of the mid-rail. The centre rail can deviate by + or by the amount of millimetres shown below. If the mid-rail is to be exact with no deviation then this must be noted on the order card under the notes when placing the order. Louvre Size 47mm 64mm 76mm 89mm 114mm Allowable +/- Deviation 19mm 25mm 31mm 38mm 51mm to the center of the divider rail Measure from the bottom of the panel Overall panel height Divider Rail Location for Overall panel height OD of frame height Divider Rail Location for OD of frame height BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

17 SPEC LOUVRES 47.6mm 63.5mm 76.2mm 88.9mm 114.3mm LOUVRE PIN Louvre pins are used to ensure louvre tension. In addition a tension screw is inserted into one louvre in the panel. This is the same for all louvre sizes. Access holes are drilled in the in the stile for each panel to allow the tightening or loosening of the tension screw, to adjust the louvre tension. Please note therefore additional holes will be visible in the stiles. TILT RODS Standard tilt rod Silent tilt rod Silent Tilt rods are integrated into the stile and are not visible. Silent tilt rods are available in 63mm, 76mm, 89mm and 114mm louvres. The 47mm does not have this option. The Silent Tilt rod will automatically be split into 2 parts when the number of louvres connected to the silent tilt rod exceeds the following limit. Louvre Size 63mm 21 76mm 16 89mm mm 10 Louvre Quantity If the louvre quantity exceeds the above limit, the gear tilt control will be equally split into halves. If the louvre quantity is odd the bottom section will have one more louvres than the top section. If the panel has a divider rail, and the louvre quantity above divider rail or below divider rail exceeds the above limit, split tilt rods are also required. Silent tilt is not available when the panel width is less than 220mm. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

18 SPEC OFFSET TILT RODS Offset tilt rods can be ordered. The standard offset is 25mm from the centre of the tilt rod to the end of louvre on hinge side. If a different offset is required please specify the position from the centre of the tilt rod to the end of the louvre on the hinge side in the short notes on the order form. The centre of the tilt rod will be 25mm from louvre end on hinge side of the panel. For Fixed panels, the offset tilt rods will be positioned on the left side for all panels. For special shaped panels, the offset tilt rods will be on the higher side of the stile. OFFSET TILT ROD FOR MULTI-FOLD SHUTTERS Multi-fold panels will be made with the tilt rod offset from the centre to enable panels to be folded flat without tilt rods obstructing one another. The standard offset for the tilt rod is 7mm from the centre, i.e. tilt rod will be 7mm to the left of centre for left panels, and 7mm to the right of centre for right panels. Rebates between panels are made right over left. Bi-Fold panels (LR or LLRR) do not require offset tilt rods. 7mm 7mm 7mm 7mm 7mm 7mm 7mm 7mm L L L L R R R R BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

19 RF MOTORISED SHUTTERS USER GUIDELINES SPEC The RF motorization system features a remote control that utilizes the latest in radio frequency technology. This user manual is designed to allow the beginner to become quickly oriented with the basic day-to-day functioning of the RF system. The second part will explain advanced programming features that can help you get the most out of your investment. The unique features of the RF remote include: Revolutionary radio frequency that transmits up to 20 metres indoors (with obstacles) or up to 40 metres outdoors (free space). Control panels individually, as well as in groups, or all at once. Control unlimited number of motors that are in range. Remote control powers on automatically with vibration sensing technology Smart Battery indicator tells you when your remote battery or receiver / driver battery needs to be recharged. Keep the remote in a safe place out of small children s reach. If opened, the remote control contains small parts, that if swallowed, may cause a choking hazard. Do not damage or drop the remote. Mistreatment of the remote could damage the circuit board. Do not use any spray solvents, alcohol or abrasives to clean the remote. To clean, use a slightly moistened with water soft cloth. Store the remote in a clean, dry area. Rain, water, or other moisture may damage the circuit board. Keep the remote away from direct sunlight, heaters and other heat sources. High temperatures could damage the circuit and batteries, and deform the remote housing. Keep away from extreme cold. This may create moisture and cause damage when the remote is moved to a warmer area. Dispose or recycle batteries according to local laws. 2 year limited warranty on materials and craftsmanship. Do not try to disassemble the remote. There are no serviceable parts inside. When the batteries on the remote or the motor are weak, the control range will get shorter or fail. Please replace batteries at this time. (see Battery Replacement) If batteries fail, louvres can be moved by hand to the desired position while in Manual setting. When you press a button to select an angle position, all louvres may not move at the same time due to their starting louvre position. However, all louvres will end approximately the same position. Should the remote or the motor fail, please contact your retailer for assistance. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

20 PARTS AND NAMES SPEC This side faces the window Module NS98 Including controller and battery pack (where solar is not used a wooden cover plate will cover the battery cartridge) Manual Switch Use a coin to release the clutch to switch to manual mode Battery Expansion Pack Available with a surcharge to provide a longer operating time of your shutters Solar Panel Default is mounted below the module on the shutter where sunlight is mostly available Solar Panel Mounting Base Available with a surcharge so you can mount your solar panels in the rails of your panels Unexposed wires and power cables Wires and power cables are stowed inside the panel for a seamless solution Solar Panels You can add additional solar panels. Can be parallel linked for enhanced capacity Remote Control Model: NC85 BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

21 PRODUCT COMPOSITION SPEC Items Remote Control Model: NC85 Radio frequency; Battery: 2 xaaa Dimensions: 122 x 62 x 16mm Distance of transmission (control): 20 meters indoor, 40 meters outdoor Module Model: NS98 Colours available: White, Coffee, Caramel Dimensions: x 37.5 x 40 mm One for each louvre section, 6 x AA normal batteries or rechargeable batteries are required. Either alkaline or lithium batteries may be used. Battery Cartridge Make sure the batteries are fitted into the cartridge in correct direction, and when fitted into the cartridge make sure that they are also placed into the module in right direction (follow the arrow) Battery Expansion Pack Colours available: White, Coffee, Caramel Dimensions: 195 x 37 x 21.6mm Solar Panel Colours available: White, Coffee, Caramel Position: A. attached to the module itself (Default) B. attached to rail (optional with surcharge) - For panels with modules below the mid rail or panels without mid rail, the solar panel will be attached to the bottom rail; For panels with modules above mid rail, the solar panel will be attached to the top rail Mounting base ( for solar panel) Colours available: White, Coffee, Caramel Dimensions: 195 x 37 x 8.5mm With power cable Colours: White, Coffee BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

22 GETTING STARTED SPEC BATTERY INSTALLATION Remote Control The RF remote control requires 2 AAA batteries. To install the batteries, turn over the remote and open the cover. Insert batteries (AAA batteries *2) matching the (+) and (-) marks and cover the bottom cover. If the battery has been properly installed, the screen bar will light up. Screen bar light Remote Control back cover Module The order in which batteries are installed in the receiver/driver affects how your shutters are programmed. Please see Programming Instructions for details. To install batteries to open the battery cover. Remove the battery cartridge. Insert batteries (AA batteries *6) matching the (+) and (-) marks inside the battery cartridge. Put back the cartridge and reinstall the battery cover. Module Shutters Battery cover Battery cartridge Pole marks (+) and (-) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

23 SPEC REMOTE CONTROL BUTTONS AND INDICATORS Low battery indicator Timer ON and OFF LED Group keys 1 through 5 and All key 8 Angle keys Screen bar light REMOTE CONTROL SPECIFICATIONS Power: 3V DC (AAA Alkaline batteries 1.5V x2) Dimensions: 122 x 62 x 16mm BASIC PROGRAMMING TUTORIAL Why program? The programming function allows you to group shutter motors together in 1 of 5 groups. Each of the number keys towards the top of the remote control numbered 1 through 5 corresponds to a single group. Each group can consist of unlimited numbers of shutters that are in range. The All key controls all groups at once. Grouping motors together allows you to move all the motors in that group in sync, for instance all the shutters in your living room but not those in your kitchen, or all the shutters on the west wall of your room but not the south. It should be noted that you can only programme one remote control unit with a set of remote shutters, so multiple remote controls cannot be used to control the same remote shutter set. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

24 SPEC BASIC PROGRAMMING TUTORIAL continued Using Angle Keys Beneath the 2 rows of number keys and All key as described above, are the 8 Angle keys that are arranged in a semi-circle arch. Each of the Angle keys corresponds to a desired tilting position, spanning the entire arc of the louvre s movement. For instance, the top button in the arch (the 5th one down from the top button of the arch) would tilt the shutter at the maximum horizontal position to provide maximum openness, and the bottom most button would close the shutter in a downward position. How to group shutters (step 1) Your RF system has not been pre-programmed. To begin programming, only install the batteries into the motor modules you d like to be in the first group. At this point, do not install the batteries for motor modules that are to be assigned in other groups, since any modules that has been powered on and can receive a signal from the remote control, and has not been already programmed, will be programmed in this step. With batteries installed in all group 1 modules only, press any one of the eight Angle keys. It does not matter which one you push. Now, press the Number key you d like to program. For instance, if you d like to assign button 1 to all modules powered on right now, press 1 now. How to group shutters (step 2) After you have pressed 1, this concludes the first step. In the second step, install all the batteries to modules in the second group. Do not take out the batteries from the modules that have been assigned to group 1. With batteries installed in all group 1 and group 2 modules only, press any one of the eight Angle keys. It does not matter which one you push. Now, press the Number key you d like to program. For instance, if you d like to assign button 2 to the second group of modules you have just installed batteries for, press 2. This concludes step two. You can repeat the process up to 5 groups. Reset groups at any time If you want to reset any of the modules at any point, just take out the battery and then reinstall it. Using your remote With all groups programmed, you can easily tilt any group of shutters. To begin, first press the Angle key that corresponds to the angle you wish to tilt. Then press the number key that corresponds to the group number you d wish to tilt: this will tilt all shutters in the group to the desired position. To tilt all shutters at once, press the desired Angle key and then press All. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

25 SPEC BASIC PROGRAMMING TUTORIAL continued Manual Tilting Mode Your RF system includes a Manual option that allows you to adjust your shutters by hand without a remote control, giving you more control flexibility, as well as the ability to adjust by hand in the event of low or dead battery. To begin, locate the M (Manual) and R (Remote control) switches on the Receiver / Driver as pictured. Turn to M temporary manual moving Retrieve to R for driving working To switch to Manual mode, use a coin to release the clutch and turn the dial to M. DO NOT force the rotation of the louvres. If the dial has been turned to M properly, no excessive force is necessary. Forcing the louvres to rotate without releasing the clutch and turning the dial to M will cause serious damage to your RF system. To revert back to R (Remote control) mode, install fresh batteries into the driver, turn the dial back R and then reprogram Turn to M temporary manual moving Retrieve to R for driving working BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

26 SPEC BASIC PROGRAMMING TUTORIAL continued Low Battery Indicator If the remote control battery is low on power the Low Battery Indicator will signal a longer 5-second flash after you push a button on the remote. If the Module is low on power the Low Battery Indicator will signal a series of short half-second flashes after you push a button on the remote control. Sleep Mode The remote control will go into sleep mode after 15 seconds of non-use. To awaken the device, just pick up the device and the vibrations of your motion will wake up your RF remote control, and the screen bar will light on. Reset at any time You may reset the programming on the modules at any time. Simply take out the battery of the modules you wish to reset and then re-install the battery. This would ready the module to be reprogrammed. USB PORT The USB port is not ready SPECIFICATIONS Module Power: 9V DC (AA Alkaline batteries 1.5V x6) Dimensions: x 36.5 x 40mm Remote Control Power: 3V DC (AAA Alkaline batteries 1.5V x2) Dimensions: 122 x 62 x 16mm Distance of transmission (control): 20 metres indoor, 40 metres outdoor Accessories Battery Expansion Pack To hold: AA NiH rechargeable batteries 1.2V x6 Dimensions: 195 x 37 x 21.6mm Solar Panel Panel: 150 x 28 x 2mm, 9V Dimensions: 195 x 37 x 13.5mm Mounting (Solar Panel only) Dimensions: 195 x 37 x 8.5mm BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

27 SPEC FCC Caution: 1. The device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device will not cause harmful interference, (2) This device will accept any interference received, including interference that may cause undesired operation. 2. This device and its antenna(s) must not be located or operating in conjunction with any other antenna or transmitter. 3. Changes or modifications to this unit, not expressly approved by the party responsible for compliance could void the user authority to operate the equipment. FCC Statement This equipment has been tested and founded to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try and correct the interference by one of the following measure: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experience radio/tv technician to help CE Warning: The 20cm safe distance from the antenna to the user shall be maintained. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

28 SPECIFICATION OVERVIEW SPEC RF MOTORISED SHUTTER SPECIFICATIONS Regular shutters: All except for Tier-on-Tier Bi-fold & Multi-fold. Specialty Shape Shutters: Available in Arch at top, Angle top, and French door shutter. Eyebrow / Elongated Eyebrow or half-round Sunburst with horizontal louvre can be made in motorised, but must have vertical stile in the middle. Tilt Rod: Silent Tilt only Stile: 57.15mm (2.25 ) ONLY Louvre: 63.5mm (2.5 ), 89mm (3.5 ) and 114mm (4.5 ) Elliptical Shape Panel size limit: Min. panel height: 457mm (18 ) Max. panel height without divider rail: 1981mm. Panel width limit: 220mm min (313mm if Solar Panels are attached to rails) Max is same as regular non motorised shutters. Note: If require a mid (divider) rail, the distance from the middle of the mid-rail to the end of top / bottom rail must be within the minimum and maximum height limit. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

29 PANEL DETAILS SPEC COMPONENTS: Batteries Cartridge Make sure the batteries are fitted into the cartridge in correct direction, and when fitted place the cartridge into the module, also in right directions (follow the arrow) Remote Control Unit: Radio Frequency; Battery: 2xAAA Optional Components: Battery Expansion Pack (Colour: White, Coffee, Caramel) Solar panel (Colour: White, Coffee, Caramel) Position: A) attached to the module itself (default) B) attached to bottom rail (optional with surcharge) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

30 SHUTTER COLOURS SPEC COLOUR COORDINATE CHART - PAINT Colour Code Shutter Colour 001 Pure White White 002 Extra White White 003 Silk White White 004 Bright White White 006 Pearl White 007 Ivory Lace White 008 Marshmallow White 009 Creamy White 011 Cameo White 012 Crisp Linen White 013 Bisque White 014 Alabaster White 016 Butter White 019 String White 032 Sea Mist White 048 Chai Coffee 049 Stone Grey Coffee 051 Brown Grey Coffee 053 Clay Coffee 064 Wonston 203 White 065 Micheldever 208 White 066 Winchester White 2010 White 067 Candover White 2012 White 068 Popham 2014 White 069 Worthy White 226 White 070 Stockbridge White 201 White 071 Barnes White 072 Mattingley 267 White Module / Battery / Expansion Pack / Solar Panel colour Due to the nature of material manufacturing, colours may vary slightly between dye lots. Please order shutters for the same home at the same time. Slight variations may also occur between the finished products and the colour swatches you use. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

31 FRAMING ELEMENTS SPEC WOOD COVER The battery cover of the module would come with a wood cover that covers at least half section of the module and the colour of the wood cover will match that of the shutter. If Expansion Battery Pack or Solar Panel is to be fixed onto the module, please keep the wood cover and in the future if the Expansion Battery Pack or Solar Panel is not needed, the wood cover can be put back into use. FRAME CUT-OUT For single panel or configuration similar to single panel with frame, the module location will conflict with the light block of the frame, so there will be cut-out on the light block of the frame to stop the conflict If there is no extra battery box or solar panel directly attached to the module, the size for the cut-out would be 11.5mm (width) x 140mm (length) Take Deco Frame and L Frame as example If there is extra battery box or solar panel directly attached to the module, the size for the cut-out would be 11.5mm (width) x 335mm (length) Take Deco Frame and L Frame as example BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

32 SPEC CLEARANCE Module Battery Expansion Pack Solar Panel Solar Panel Mounting Base 17.5mm 17mm 9mm 8.5mm The module will protrude 17.5mm from the back of the stile, please allow 19mm clearance for the module. E.g. Below is an example where you would not have enough space for the motors unless you add enough build-out to the frame. Hang Strip: beside the panels When the module is on the left/right most stiles, the protrusion part will conflict with the wall. Wall Wall OD of frame size L Frame with light block thickness less than 19mm: When module is on the left/right most stiles, the protrusion part will conflict with the wall. Wall OD of frame size If both Solar Panel and one Battery Expansions Pack is attached to the module, the necessary clearance is 28.5mm; When more Battery Expansion Packs are needed, please add built-out to allow enough clearance. Wall BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

33 Side view for module in panel with different louvre types. Side View SPEC BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS SPEC

34 MODULE LOCATIONS MODULE LOCATIONS (Silent Tilt will be on the same side as the module) For regular shutter and bi-fold Application: 1) Single Panel: Module will be on the un-hinge stile 2) 2 Panels: LL, LR, RR 3) 3 Panels: LLL / RRR 3) 4 Panels: LLRR / LLLL / RRRR 4) 6 Panels: LLLLLL / RRRRRR Special note on Bi-fold or Multi-fold configurations. Please be aware that in bi-fold or multi-fold configurations of RF, the motorisation modules will touch each other when the panels are folded together, so the panels can t stack together tightly as that of the non-motorised shutters. Additionally, before folding the bi-fold or multi-fold panels together, please ensure that the louvres are returned to a completely closed position (either up or down) to prevent louvre damage when folding panels. SPEC BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS SPEC

35 SPEC FOR BY-PASS APPLICATION FOR SPECIAL SHAPE APPLICATION Module location will be the same as the Silent Tilt location. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

36 SHUTTER LOOK SPEC FROM FRONT TO BACK The front side of the shutter The back side of the shutter *No receiver/ louvre cap *Silent tilt only * The light block would be cut out along the module * The battery cover of the module will come with a woodcover. And the colour of the wood cover will match that of the shutter HOW TO USE THE EXPANSION BATTERY PACK Expansion Battery Pack is to provide longer operation time of shutter. Remove the battery cover and wood cover, and fix the Expansion Battery Pack to the module. More can be added if the space allows. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

37 SPEC HOW TO USE THE SOLAR PANEL * Make sure rechargeable batteries are used in the module or the Expansion Battery Pack when using with Solar Panel *Solar Panel Position: a. Attached to the back of the module or the Expansion Battery Pack b. Installed on the rail (Optional with surcharge) factory will prewire and install the mounting base. For panels with modules below the mid rail or panels without mid rail, the solar panel will be attached to the bottom rail; For panels with modules above mid rail, the solar panel will be attached to the top rail. If Expansion Battery Pack or Solar Panel is to fix on the module, please keep the wood cover and in the future if the expansion battery pack or the solar panel is not needed, the wood cover can be put back in use. HOW TO FIX LOUVRES THAT ARE OUT OF POSITION Firstly find the louvre that is out of position; BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

38 SPEC HOW TO FIX LOUVRES THAT ARE OUT OF POSITION continued Next please grab three louvres above or below the louvre in different position. Then grab the louvre out of position and tilt it up/down to put the louvre back to the correct position. HOW TO REPLACE THE MODULE * The module can be taken out of the stile when the louvre as well as the slotted point driver is in horizontal position. * The customer could also fix the module into the stile when the louvre as well as the slotted point driver is in horizontal position. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

39 BLACKOUT BLIND SHUTTERS SPEC BLACK-OUT BLIND OPTION 1. Frame option*: 22.2mm 22.2mm mm 76.2mm 84.7mm Insert Hang Strip 76mm (Available for materials except Java) 38.1mm 38.1 LC Frame (Available for woods only) Light block *NOTE: When you order black-out blinds and the frame has a T post please note the defaulted specification below A. If there is no build out with T post, then the black out blind will be defaulted to one blind sitting behind the T post. B. If there is build out with T postm then the black out blind will be split according to the T post. 2. Frame mounting: Outside Mount BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

40 Inside Mount Will require a minimum depth clearance 30mm. SPEC Number of frames: 3 sided (top,left & right) and 4 sided. 4. Available shutters: All rectangular shutters. 5. Available cellular shade: 25mm corded system cellular shade-room darkening. * The cord cleat will be on the light block between the shutter and shade. 6. Size limit: Min. Size Max. Size Max. Area Width 220mm 2500mm 5.5m² Height 250mm 3600mm 5.5m² * The above chart does not mean that a shade can be ordered in maximum width and maximum height. * The shade width and drop must be within the size limitations above and not exceed max area. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

41 7. If there is a T post, Corner/Bay post, it will be made as below: SPEC ). If the shade behind is for one whole piece, the post and frame will be jointed as illustrated below: (Take the T post for example). 2). If the shade behind is divided into several pieces by the T post, Corner/Bay post, then T post, Corner/Bay post needs additional 29.5mm (hang strip)/33.2mm (LC frame) build out at the back for the standard frame depth. See illustration below: Insert Hang Strip 76mm LC Frame Insert Hang Strip 76mm LC Frame For Corner, Bay post, take LC frame as example: Corner Post With Build Out Bay Post With Build Out 3). For LC frame with T post, the insert for the LC frame will be cut at the bottom of posts and there is 3mm overlap between insert and post. See illustration below: BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

42 BLACKOUT BLIND STACKING HEIGHTS SPEC Shade Height (mm) Stacking Height (mm) Stacking Height (mm) Shade Height (mm) Room Darkening Room Darkening BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

43 SPEC BLACKOUT BLIND 25MM COLOURS Snow White C4001 Desert C4504 Brie C4510 Warm Sand C4401 Dusk C4105 Chai C4408 Mineral C4103 Latte C4511 Black Ink C4201 Whisper White C4002 Steel Grey C4101 Mocha C4402 Terra C4102 Fog Green C4601 Teak C4405 BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

44 SPEC HARDWARE Hinges: Rebate or Self-Mortice hinges are provided depending on the configuration. They are pre-mounted on panels and frames by two screws in the slotted holes. The screw for the third rest hole should be installed at installation. The hinge pins are removable. For the Bermuda program Panel height No. of hinges <=1219mm mm~1981mm mm~2438mm mm~3048mm 5 >3048mm 6 Hinge Colours Antique Brass, Bright Brass, Black, Nickel Plated, Stainless Steel (Surcharge), Brushed Nickel Plated (Surcharge), White, Pearl, Bisque Please Note: Centre of hinge to top/bottom of panel is 76mm. MAGNETS Round magnets are pre-mounted on the panels and the catch is pre-mounted on the frame when the order is OD type. An L shaped magnet catch is included in the hardware box when ordering OP type. ROOF CATCHES Are fitted in the top and/or bottom rail near the non-hinge side (surcharge will apply). CATCHPLATE MAGNET HOFFMAN KEYS These are supplied and are used to join frame corners together. PANEL FEET Panel feet are mounted on the bottom of panels when ordering OD type and are included in the hardware box. L SHAPE MAGNET CATCH When ordering 3 sides frames with the gap more than 2.5mm, we will supply L shape magnet catch. HANDLE OPTIONS Handle A and B are available to order in Nickle Plated only. Please specify the handle you require along with the quantity on the notes section of your order card, they will not be pre installed but supplied loose in the hardware box. (Surcharge will apply). Handle A Handle B BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

45 SPEC SIDE MAGNETS INTRODUCTION This option is available in the order card and when selected will add a magnet situated in the side of stile (1). It can be selected where a Left and Right panel meet where there is no lightblock or bottom frame to secure the panels. The magnets will act to keep the panels together (2). Please note that the side magnet is not available if a rebate stile has been selected. The side magnet can be selected where you have: a) Door shutters that require bottom clearance. b) Tier on Tier shutters without horizontal T post. The side magnet will be installed on the top of the bottom tier and the bottom of the top tier (3). c) Café style shutters with upside down goal post frame (4). d) Window that do not have a light block or bottom frame (5). (1) Magnet shown in side of stile (3) Double Hung shutter without horizontal T post (2) Magnet keeping panels together (4) Café Shutter (5) No frame or light block on either top or bottom BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

46 SPEC BOLT & RING PULL 1. Bolt Can be used for hinged shutter and Bi-fold track shutter to fit for panels. Based on the size of the bolt, 41.3mm stile cannot be used for this product. 2. Ring Pull Can be used for hinged shutter and track shutter. Based on the size of the ring pull, 41.3mm stile cannot be used for this product. The location of the ring pull, refer to the bolt location. 3. Security Bolt Can only be used for hinged shutter. Based on the size of the security bolt, 41.3mm stile cannot be used for this product. Please note you will need to note the location of the security bolt in the notes section of the order card. Location of the Bolt (Track System) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

47 SPEC BOLT & RING PULL (continued) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

48 SPEC NOTE 1. If bolt is requested on track system shutters, the bolt will be installed as per the above drawings. 2. The general principle is that the bolt position will not be on the panel, which has the spring-loaded guide at the bottom. That is to say, it will be on the right stile of the 1, 3, 5...odd number panels for L panel fold. It will be on the left side of 2, 4, 6...even number panels for R panel fold. (always count from left to right) see the fold below as example: 3. If both ring pull and bolt are required on the track system shutters, then, the ring will be on the same stile as bolt. When there is no mid rail, ring pull will be just on top of the bolt (70mm above bolt) as default location; if there is a mid rail, bottom of ring pull will line up with top of mid rail as default location. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

49 SPEC Default Default Optional (ring pull at center) 4. If there is no bolt, but only ring pull, the position of the panel stile, should be on the same panel stile (it will be on the right stile of the 1, 3, 5...odd number panels for L panel fold. It will be on the left side of 2, 4, 6...even number panels for R fold, always count from left to right) 5. If there is no bolt, but only ring pull, the exact position should be: When there is no mid rail, the bottom ring pull lines up with top of bottom rail as default location; if there is a mid rail, bottom of ring pull lines up with top of mid rail as default location. See the drawings below. Default D efault Optional (ring pull at center) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

50 SPEC LOCATION OF THE BOLT (HINGED SHUTTER) NOTE 1. The bolt position for the above drawings for regular shutters. 2. If both ring pull and bolt is required on the regular shutters, then, the ring pull will on the same stile as bolt. When there is no mid rail, ring pull wil be just on the top of bolt (70mm above bolt) as default location; if there is a mid rail, bottom of ring pull lines up with top of mid rail as defaily location. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

51 SPEC Default Default Optional (ring pull at center) 3. If there is no bolt, but only ring pull, the position of ring pull, will be on the same panel stile as bolt on the regular shutters. 4. If there is no bolt, but only ring pull, the exact position, should be: When there is no mid rail, the bottom of ring pull lines up with top of bottom rail as default location; if there is a mid rail, bottom of ring pull lines up with top of mid rail as default location. See the drawings below. Default Default Optional (ring pull at center) BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

52 SPEC PANEL CONFIGURATIONS If you order shutters in OVERALL PANEL SIZE & OD OF FRAME, panel configuration is required. Please specify if the stile type required is Rebate or D-Mould. Please note Bermuda is supplied with a flat stile. 1 panel: L/R L R 2 panels: LL/RR/LR A) Rebate stile L L R R L R B) D-Mould stile L R 3 panels: LLR/LRR A) Rebate stile L L R B) D-Mould stile L R R L L R L R R BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

53 SPEC panels: LLRR A) Rebate stile L L R R B) D-Mould stile L L R R Offset tilt rod for multi-fold shutters For multi-fold panels, we will place the tilt rod offset from the centre. By doing so, panels can be folded flat without tilt rods obstructing each other. The standard offset for the tilt rod is 7mm from the centre, i.e. tilt rod will be 7mm to the left from the centre for the left panels, and 7mm to the right from the centre for the right panels. Besides, the Rebate is made with right panels over left ones for both the panels folded to left and to right. L L L L R R R R * For 2 panels (LL/RR) and 4 panels configuration (LLRR), there is no need to offset the tilt rod. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

54 SPEC MOUSE HOLE STILE PANEL SIZE LIMITATIONS Panel structure The Shuttershop shutter panel is made up of several parts. To help you understand the panel construction please see photograph. TILT ROD LOUVRE RAIL Louvre Size Width Height Minimum Maximum Minimum Maximum Mid rail Single hung Bi-fold hinged shutter/ Multi-fold with Top and Bottom track 47mm 152mm 610mm NB: Where the panel size limits above are exceeded all warranties on the whole order are waived automatically. NB: When a single hung panel width is less than 228.6mm and used with the following frames: Deco, L, Z and Hang Strip, the stile opposite to the hinge will be rebated. Required if 250mm 3378mm H>1981mm 63mm 152mm 915mm 250mm 3378mm H>1981mm 76mm 152mm 915mm 610mm 250mm 3378mm H>1981mm 89mm 152mm 915mm 250mm 3378mm H>1981mm 114mm 152mm 915mm 250mm 3378mm H>1981mm If panel height is over 1981mm, a Mid Rail is required and if the panel has a Mid Rail but the height from the centre of the Mid Rail to the top of the top rail or to the bottom of bottom rail is still over 1981mm, another Mid Rail will be required. If you do not specify the Mid Rail location, the order will be held to confirm if a Mid Rail is required. However, if you specify no Mid Rail, you will waive your warranty and manufacture will proceed as per your instructions. Shutter used for door without bottom support: In situations where shutters are used for door applications, which do not have any support underneath the panels, the customers must inform Shuttershop when placing this type of order. (See the following specs for Shutters used in Door applications) Panel Configuration L,R,LR Manufactured with warranty waived Please note: (1) The factory will add extra hinges to support the panels. (2) Bigger and Stronger Top and Bottom rails will be added to reduce the probability of the panels sagging and increase shutter intensity. (3) If customers fail to notify Shuttershop that the shutter will be used in door applications, the customers will be responsible for the cost of the any re-order that is submitted. Please see the following chart for details. LL, RR, LLRR Must order it with track, we will not process it even with warranty waived BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

55 SPEC PANEL WEIGHT Panel Weight Material Louvre size Weight (kg)/m 2* 47mm 6.24 Bermuda 63.5 mm mm mm mm TBC * Average Weight FIXED LOUVRE OPTIONS Fixed Closed Position Fixed Open Position Available in two positions: closed or open at angle. Available in 4 louvre sizes, 47mm, 63mm, 89mm, 114mm The standard default orientation for Fixed louvres is Closed Dress Down with the bottom edge of louvres to the front of the panel. Dress Up option is also available if specified on the order form. NB. Note that normal orientation for adjustable louvres when closed is in the Dress Up state. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

56 SPEC SPECIAL SHAPE SHUTTER OPTIONS Other shapes available TRIANGLE OCTAGON TAPERED HEXAGON Templates Inside & Outside recess fitting Templates or precise technical drawings are always required. All templates should show the OD dimension of the shape required and state clearly which surface is the front. For special shape shutters, Shuttershop will produce a CAD drawing for distributor approval. Please check every dimension shown on the drawing to prevent any mistake or misunderstanding. The distributor should approve and return this to Shuttershop for production to commence. NB. All special orders are on extended lead times and require an additional one week for manufacturing from approval of the drawings. For angled shutters the leg height must be more than 60% of the overall height to maintain warranty for the panels hinged to the leg frame. BERMUDA SPECIFICATIONS SECTION 4. PANEL DETAILS

57 SPEC AN OVERVIEW OF TRACK SYSTEMS There are three types of track system: Track Shutters 90 Bi-fold (Outside, Semi Outside & Inside Mount) Shutters fold 90 degrees to the frame only leaving shutters to protrude into room. Bi-fold and Multi-fold are available in all materials. Track Shutters 90 Floating (Outside, Semi Outside & Inside Mount) Shutters can be hinged as two or four panel groups to fold and slide in either direction. This gives greater flexibility on shutter positions. Available in all materials. Track Shutters By-Pass (Outside, Semi Outside & Inside Mount) Shutters up to three tracks deep can be ordered to give many by-pass options to the end user. By-pass can be ordered in either open or closed bypass - Where louvres will need to be either open or closed to by-pass each other. Available in all materials. Note: 3 Track is only available in Sumatra, Fiji and Cuba. Top-track Shutters with top-tracks are generally fitted to larger windows, where more than the recommended number of panels are required to cover the window. They are ideal for patio or French doors as they give good support to the panels, without the need for a bottom frame. Top-tracks are available in a white, coffee powder-coat finish or anodized. The required colour should be specified by the distributor on the order card if it differs from below spec. White: will be the default colour for all paint colours and 110 Limed White Coffee: will be the default colour for all stain colours. Anodized: will be the optional colour. Bottom-track (Only available in anodized) If required, a bottom track can also be installed below the panels. This serves as a guide for the panels, prevents panel swing when folded back and part-fills the 19mm gap below the panels. NB. Bottom track will be supplied as default for all multi-fold installations and is optional for bi-fold please note. Frames split when the frames length exceed the below limitation. When frame lengths (including shutter frames, batten, fascia, header and tracks for track system) exceed the below limitation, then the frames will be split as the below chart describes. Please review the chart for reference. Shipping Method Program Frame Length (L) (mm) Standard shipping all programs 3630<L 7260 (2 sections)/ L>7260 (3 sections) Airfreight all programs 3048<L 6096 (2 sections)/ 6096<L 9144 (3 sections) BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

58 SPEC TRACK SHUTTERS - 90 Bi-Fold GUIDELINES AND SPECS Material Stile Panel Size Limitation Available for all shutters materials Only 50.8mm, 57mm D Mould and butt stiles are available. centre stile and rebate stile are not available Same as the regular shutter spec. Size Definition Outside Mount Max frame-to frame width: window width + 89mm Max frame-to-frame height: window height + 76mm Inside Mount & Semi-Inside Mount Max frame-to-frame width: window width - 3.2mm Max frame-to-frame height: window height - 3.2mm Track is pre-installed onto the header; standard 1 track only BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

59 MOUNTING OPTIONS: Outside Mount Side View SPEC Side View (U Track w/bottom Board) Top View Fascia return will protrude from the panel by approximately 12.7mm each side. BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

60 Semi-Inside/Inside Mount SPEC Side View Side View (U Track w/bottom Board) Inside Mount Semi-Inside Mount BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

61 Semi-Inside Mount Top View Without Side Frames SPEC Window Width 1.6mm [1/16"] 6.35mm [ 1 4 "] 1.6mm [1/16"] 6.35mm [ 1 4 "] Overall Panel Width = Window Width -12.7mm[ 1 2"] MFF Width=Header Width = Window Width -3.2mm[ 1 8"] Inside Mount Top View With Side Frames 44.45mm [1 4 3 "] 44.45mm [1 4 3 "] 6.35mm [1 4 "] 6.35mm [ 4 1 "] 1.6mm [ 16 1 Overall Panel Width=Window Width-12.7mm(1/2") 1.6mm [ 16 1 MFF Width=Header Width=Window Width-3.2mm(1/8") Side Frame for 89mm Header Inside Mount: (Optional)

62 SPEC Header extension: optional Custom extension up to 50.8mm for header The extension will be supplied loose with installation screws. PANEL CONFIGURATION LL RR LLRR BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

63 90 MULTI-FOLD TRACK SHUTTERS Panel Configuration: LLLL, RRRR, or LLLLRRRR SPEC FLOATING PANELS Two or four panels can be hinged together, fold and slide to either direction. Application comes with wheel carrier, spring loaded guide and floor track. Can be used on a large window. Note: For 90 Floating Panels outside mount/semi inside mount, T stopper will be supplied and the fascia return will protrude from the panel by approximately 19mm for each side. Bottom track is supplied for all Multi-Fold orders and must be requested for Bi-Fold T Stopper Outside Mount Top View FF FF FF FF Overall Panel Width Frame to Frame Width Header Width Overall Panel Width+22mm( 7 8") Semi-Inside Mount Top View T Stopper T Stopper FF F T Stopper FF FF FF Overall Panel Width Frame to Frame Width Header Width Overall Panel Width+22mm( 7 8") 1.6 BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

64 TYPE HEADER DIMENSION TOP FASCIA DIMENSION LIGHT BLOCK STRIP DIMENSION SPEC Header, Top Fascia & Light Block Strip Outside Mount Inside Mount 76mm 89mm 76mm 47mm 38.1mm 50.8mm 15.9mm x 19mm Semi-Inside Mount 76mm 15.9mm x 19mm Note: L shape light block strip needed for outside mount. For inside/semi-inside mount, the light block will be pre-drilled with holes for screws. Header will not pre-drill with holes for screws. Ring Pull and Barrel Bolt (Flush Bolt): The ring pull will be provided as a default for both 90 and 180 Bi-Fold Track Shutters. Customer needs to specify ring pull location on the order. Ring pull location is measured from the floor to centre of the ring pull in vertical diection. Ring pull colour will match the hinge colour. Ring Pull Location For Floating Panels: 1. When floating panel config is in pairs, it will be split into halves, the left will be for LL and the right will be for RR. So the ring pull location for FF/FF and FF/FF/FF/FF will be the same as that for panel config LL/RR and LL/ LL/RR/RR. 2. When floating panel config is FF, the ring pull location will be the same as that of panel config LL. 3. When floating panel config is singular, it will be split into 3 sections, the left and mid sections are for LL and the right section is for RR. So the ring pull location for FF/FF/FF/FF and FF/FF/FF/FF/FF will be the same as that of LL/LL/RR and LL/LL/LL/RR/RR. Please refer to below illustrations of ring pull and barrel bolt position: BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

65 SPEC BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

66 SPEC Track Dimension: Top Track M Shape Bottom Track U Shape Bottom Track 27.4mm 15mm 25mm 31.2mm 8.8mm 8.8mm 13mm End Caps will be supplied for M shape bottom track: Extra magnets will supplied for Bi-Fold hinges: (only for the most top and bottom hinges) BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

67 SPEC Side Magnets: Will be applied to the meeting stiles of LR panels Extra magnet and side magnet: will be supplied for all materials except Java 90 Bi-Fold Track Shutters Hardware Box PARTS Wrench Hinge Pin Bottom Pivot Bracket 38.1mm Screws For Bottom Pivot Bracket 63.5mm Screws For Frame BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

68 SPEC TRACK SHUTTERS Bypass GUIDELINES AND SPECS Material Available for all shutters materials Stile Panel Size Limitation Only 50.8mm, 57.1mm D Mould stiles are available, 41.3mm D Mould stile only used for Hinged panels. Centre stile is not available. Same as the regular shutter spec. Outside Mount Max frame-to frame width: window width + 76mm Max frame-to-frame height: window height + 114mm Size Definition Semi-Inside Mount Max frame-to frame width: window width + 3.2mm Max frame-to-frame height: window height + 35mm Inside Mount Max frame-to frame width: window width + 3.2mm Max frame-to-frame height: window height + 3.2mm Top View 38.1mm window width 38.1mm Max frame-to-frame width window width 1.6mm 1.6mm Max frame-to-frame width window width Max frame-to-frame width 1.6mm 1.6mm BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

69 SPEC Top View Hinged Panels (optional) Woods 41.3mm 41.3mm Overlap 38.1mm 50.8mm 41.3mm 41.3mm 50.8mm 50.8mm MDF 41.3mm 41.3mm Overlap 44.4mm 57.1mm 41.3mm41.3mm 57.1mm 57.1mm For shutters with 4 or more panels, please select side open or centre open Woods 41.3mm 41.3mm Side Open Overlap 38.1mm 50.8mm 41.3mm 41.3mm 50.8mm MDF 57.1mm 41.3mm 41.3mm 50.8mm Overlap 44.4mm 57.1mm 41.3mm41.3mm 57.1mm BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

70 SPEC Centre Open Woods Overlap 38.1mm Overlap 38.1mm 50.8mm 50.8mm 50.8mm 50.8mm 50.8mm 50.8mm MDF Overlap 44.4mm Overlap 44.4mm 57.1mm 57.1mm 57.1mm 57.1mm 57.1mm 57.1mm Size Definition For Bypass Shutter Without Side Boards For Semi-IM/OM Without Sideboards For IM Without Sideboards T Stopper T Stopper 1.6mm 1.6mm 11mm Overall Panel Width Frame to Frame Width = Header Width 11mm Overall Panel Width Frame to Frame Width = Header Width Note: For Semi-Inside/OM without side boards bypass, T Stopper will be supplied. BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

71 SPEC Mounting Options (Closed Bypass) Side View 139.7mm Deco Fascia Max frame to frame Flat Fascia 38.1mm Support L Bracket 50.8mm 28mm 47.6mm46.1mm 63.5mm 38.1mm 88.9mm 114.3mm 25.4mm 12.7mm Window opening height 114.3mm MDF Bottom Guide Wood 34.9mm Floor nylon guide bottom guide Outside Mount 114.3mm Deco Fascia Flat Fascia 38.1mm 50.8mm Deco Fascia Flat Fascia 114.3mm 50.8mm Max frame to frame 34.9mm Floor nylon guide 28mm 47.6mm 63.5mm 88.9mm 114.3mm 20.7mm 12.7mm 0mm bottom guide 12.7mm Semi-inside Mount Window opening height nylon guide Inside Mount Max frame to frame 34.9mm Floor 28mm 47.6mm 63.5mm 88.9mm 114.3mm 20.7mm 12.7mm 0mm bottom guide 12.7mm Window opening height BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

72 SPEC Mounting Options (Closed Bypass with 3 Tracks): Woods Only 160mm Support L Bracket 101.6mm Deco Fascia 101.6mm Flat Fascia 38.1mm Max Frame to Frame Size 28mm 50.8mm 50.8mm Front Back Bottom guide nylon guide Floor 47.6mm 63.5mm 88.9mm 114.3mm Wall 15.7mm 7.7mm 3.7mm 34.9mm 17.7mm 114.3mm Window Size Deco Fascia 63.5mm Flat Fascia Max Frame to Frame Size 34.9mm 63.5mm Front Bottom guide Floor 50.8mm 28mm Wall 160mm 50.8mm Back nylon guide Window Size Outside Mount Inside Mount 101.6mm Deco Fascia Max Frame to Frame Size 101.6mm Flat Fascia Front 38.1mm Bottom guide Floor 50.8mm 50.8mm 28mm 160mm Wall 47.6mm 63.5mm 88.9mm 114.3mm Semi-inside Mount Back nylon guide 15.7mm 7.7mm 34.9mm 3.7mm 17.7mm Window Size BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

73 SPEC Mounting Options (Opened Bypass): 60/63mm Louvre 160mm 101.6mm Deco Fascia Flat Fascia 38.1mm Support L Bracket 90mm 114.3mm Max Frame to Frame Size 28mm 63.5mm 19mm 63.5mm Window Size Outside Mount Floor Max Frame to Frame Size 101.6mm Deco Fascia Flat Fascia 38.1mm 28mm 63.5mm 160mm 90mm 63.5mm Semi-inside Mount 19mm Window Size Floor 63.5mm Deco Fascia Flat Fascia 28mm 63.5mm 160mm 90mm 63.5mm Inside Mount Max Frame to Frame Size 19mm Floor Window Size BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

74 SPEC Mounting Options (Opened Bypass): 76/84/89mm Louvre 200mm Max Frame to Frame Size 101.6mm Deco Fascia Flat Fascia 38.1mm 28mm 88.9mm Support L Bracket 114.3mm 88.9mm 22.2mm 114.3mm Window Size Outside Mount Floor 200mm 200mm Max Frame to Frame Size 101.6mm Deco Fascia Flat Fascia 38.1mm 28mm 88.9mm Wall 114.3mm 88.9mm Semi-inside Mount Floor 22.2mm Window Size 28mm 88.9mm Max Frame to Frame Size Deco Fascia Flat Fascia 114.3mm Inside Mount 88.9mm Floor 22.2mm Window Size BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

75 SPEC Bottom Guide for Open Bypass Deco Fascia Flat Fascia Deco Fascia Flat Fascia 25mm Floor 34.9mm Floor Default Bottom Guide Optional Interlocking Bottom Guide Opened Bypass Top View Pitch of track 63/89mml ouver h1 50.8mm h2 25mm 63/89mm louver BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

76 SPEC Pitch of Track: LOUVRE U SHAPE BOTTOM GUIDE INTERLOCKING BOTTOM GUIDE Standard Tilt Rod Easy Tilt Standard Tilt Rod Easy Tilt 60/63mm 90mm 70mm 90mm 90mm 76/84/89mm 114mm 92mm 114mm 114mm Clearance: PROGRAM TOP FRAME SIZE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) Java Close Bypass Others Closed Bypass With 3 Tracks Open Bypass PROGRAM Java Others PROGRAM Java Others TOP FRAME SIZE (MM) 160 TOP FRAME SIZE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

77 SPEC Light Block Thickness of panels: U SHAPE BOTTOM GUIDE INTERLOCKING BOTTOM GUIDE LOUVRE 60/63mm 76/84/89mm Standard Tilt Rod Easy Tilt Standard Tilt Rod Easy Tilt Woods, Antigua & Java Woods, Antigua & Java Woods, Antigua & Java Antigua & Java h1 19mm 19mm 19mm 40mm h2 40mm 19mm 40mm 19mm h1 30mm 30mm 30mm 50mm h2 50mm 30mm 50mm 30mm Track Dimension: Top Track M Shape Bottom Track U Shape Bottom Track 27.4mm 15mm 25mm 31.2mm 8.8mm 8.8mm 13mm Note: If applied to the U shape bottom track, the bottom board is required otherwise the customer will require a slot in the floor to install the bottom track. The bottom board size will match the header size. End Caps Will Be Supplied For M Shape Bottom Track: Deduction For U Shape Bottom Track: Only available for recess. 11mm

78 SPEC Track Shutters Framing Materials: FRAMING SIZE PC(S) L Shape Header (2 In 1) Header with supporting strip Header (Closed Bypass) 19mm x 140mm (Default for Outside Mount; Optional for Semi-Inside and Inside Mount 19mm x 114mm (Default for Semi-Inside and Inside Mount; Optional for outside Mount) Header (Opened Bypass) 19mm x 160mm (63mm Louvre) 19mm x 200mm (89mm Louvre) Supporting Strip 19mm x 19mm 1 pc Custom 200mm Custom 200mm U Shape Side Frame Side Frame (Closed Bypass) Side Frame (Opened Bypass) Supporting Strip Side Fascia (3 in 1) 19mm x 150mm (Default for Outside Mount; Optional for Semi-Inside and Inside Mount 19mm x 168mm (63mm Louvre) 2 pc Side Frame With Supporting Strip & Side Fascia 19mm x 124mm (Default for Semi-Inside and Inside Mount; Optional for outside Mount) 19mm x 210mm (89mm Louvre) 19mm x 19mm 9.6mm x 32mm Custom 200mm Custom 200mm Top Fascia (Plain/Deco) Top Fascia Return Hardware Box: 101.6mm (Semi-inside and Outside Mount 12.7mm x 63mm Inside Mount (Deco) 12mm x 62mm (Inside Mount (Plain) 101.6mm (Semi-inside and Outside Mount N/A (Inside Mount) 1 pc 2 pc PARTS Wrench Nylon Guide 19mm Screws For Nylon Guide Support L Bracket (Based On The Length of Header 63mm Screws For Support L Bracket 19mm Screws For Support L Bracket BERMUDA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

79 SIZING AND MEASURING SPEC ORDER SIZE DEFINITION Overall Panel size (OP): The size given is the overall panel size. The width does not include the hinge space from panel to batten on the left & right side, but does include the gap between panels, the standard gap is 2mm between panels and we will calculate the single panel width based on this measurement (see diagram below). The height given must be net panel height. We will premount the hinges and the magnets and include panel feet and L shape magnet catches in a hardware box. The stile can be Rebate or D-mould, please specify in the relevant section of the order form. 2mm L L R R Overall Panel Size OD of frame: Size given is Outside Dimension of the shutter; we will pre-mount the hinges and the magnets, and will include all the necessary hardware in a hardware box. The stiles can be Rebate and D-Mould stile, please specify on the order form. CAMBER Camber Deco Frame 50mm: Can only be ordered as outside mount, the size given must be OD of frame size. Z frame: Can only be ordered as inside mount, the size given must be OD of frame size. (Backside of Z frame, refer the drawings). BERMUDA SPECIFICATIONS SECTION 5. SIZING AND MEASURING

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