Specification Aqualine shutters

Transcription

1 Specification Aqualine shutters Disclaimer JASNO reserves the right to change the contents of this document without notice.

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3 Content 1. Material Components... 7 Louver Options... 7 Stile Options... 7 Rail... 8 Hang Strip Options T-Post Tilt Rod Louverpins Color Options Aqualine Order Size Definition Dimensions and gaps Matching Hardware Hidden Hinge Buttoncatch and lock for connecting panels Window handle flat 15mm Bi-fold track system General Bi-foldtrack system Panel configurations for bi-fold track system Bi-fold track Panel configurations for bi-fold track system Specification Aqualine shutters 2018 version 2 3

4 9. By-Pass System: Louvers closed position General Mounting type Open Bypass system: Louvers opened position General Mounting type Shutters with fixed louvers Special Shape Shutters Possible shapes Offset tiltrod Gloss Level Frame/Track splice Manufacture time Package Extra louvers

5 Overview shutter types Ecowood Ecowood Plus Aqualine Primewood Max. panel width 1 folding panel: Lamel 47mm Lamel Lamel 89mm Lamel 114mm Max. panel width 2 folding panels: Lamel 47mm (762 with track) Lamel (914 with track) Lamel 89mm (914 with track) Lamel 114mm (914 with track) Different options: Moisture resistant Splash proof Roof window R frame 18 Paint colors 18 Stain colors Sloped windows Arch and round windows Double hang Silent View Raised panel Specification Aqualine shutters 2018 version 2 5

6 1. Material Aqualine shutters are unique waterproof shutters produced from ABS. This makes Aqualine shutters the perfect solution for windows in damp rooms such as bathrooms, swimming pools, wellness areas and kitchens. ABS is a higher quality plastic than vinyl or PVC. It is easily malleable, and as a result can be supplied in a variety of special shapes. At the same time, ABS is a hard, lightweight plastic material, making it possible to supply panels up to 914 mm wide and 378 mm high. Aqualine shutters are available in 6 popular white and cream tones. The waterproof topcoat protects the product against moisture and gives the shutter a stylish look. Aqualine shutters are available in the same 4 louver sizes as the Primewood shutters. 6

7 2. Components Louver Options mm 12 Stile Options 25.4mm 50.8mm 50.8mm 50mm Butt Stile 50mm Astragal Stile Specification Aqualine shutters 2018 version 2 7

8 Rail Top/Bottom Rail Divider Rail (76.2mm) 21mm 7.9mm 21mm 7.9mm 70mm to 165mm 76.2mm Panel height Min. height top / bottom rail < 508mm 70mm < 1143mm 76mm < 1625mm 86mm < 1980mm 92mm < 3378mm 111mm Divider Rail 2 Divider Rail The divider rail splits up a panel in 2 or 3 sections. The sections function separately from each other. When the panel height exceeds 1828mm 1 Divider rail is obliged, if the height from top or bottom of panel to the center of the divider rail exceeds 1828mm a 2 nd divider rail is obliged. 8

9 Due to the fact that top and bottom rails are equal in height (default) the final position can vary from the ordered position: Louver size 47mm 89mm 114mm Tolerance 25mm 51mm When the position of the divider rail must be at exact height as ordered, please use the special remark DR at exact height. Specification Aqualine shutters 2018 version 2 9

10 Hang Strip Options Hang strip can be ordered in 2-sided (left and right), 3-sided (left, top and right), and 4-sided (top & bottom, left & right). 2.5mm 2.5mm 2.5mm 2.5mm 5mm 5mm Available Hang Strips: 25mm x 60mm 50mm x 60mm

11 Pre-drill mounting holes: Front Ø5 Side Ø5 20 Ø14 Ø14 The predrilled holes can be covered with a flat cap (order separately!) in white. Pre-drill hole: the top & bottom pre-drill hole will be at 80mm from top & bottom Specification Aqualine shutters 2018 version 2 11

12 T-Post T-Posts divide a window vertically into sections. T-Posts can be used to match the design of a window that has a natural break, a mullion, to accommodate panel configurations that require more than two panels, or just for aesthetic purposes. 60mm Paneel Paneel 50mm For T-post, no pre-drilled hole is as default. If you want to pre-drill T-post (always at front), please specify it on the order form. T-post pre-drill hole position will follow the Hang Strip pre-drill hole position. Position of the T-post Measure from left to the center of the T-post, also the 2 nd T-post is measured from the far left, see the drawing below: 50mm 50mm T -post 1 T -post 2 order width 5mm 5mm Example configuration: LTLRTL 12

13 Tilt Rod Regular tilt rod Default is placed at the center Concealed gear system (Silent View) Available for, 89mm and 114mm louvers. The gear system is concealed in the stile and covered with a cover strip in the same color as the shutter. Important The concealed gear system will be split into half if the panel height is over appr. 1370mm without divider rail, or if the panel section exceeds this limit from center of divider rail to top/bottom of panel. Louverpins In order to make it possible that the louver stay in the wished position, the louver pins have resistance. In each panel there is also a screw to adjust the resistance of the louvers. Specification Aqualine shutters 2018 version 2 13

14 3. Color Options Aqualine Paint 001 Pure White 003 Silk White 004 Bright White 006 Pearl 011 Cameo 013 Bisque Due to the nature of material manufacturing, colors may vary slightly between dye lots. Please order shutters for the same home at one time. Slight variations may also occur between the finished products and the color decks. 14

15 4. Order Size Definition Please provide Max Frame to Frame Width for order width, and Max Frame to Frame Height for order height. INSIDE MOUNT Hangstrip Hangstrip 5mm gap in factory ORDER W IDTH Hangstrip T ake 3-4mm gap! ORDER W IDTH OUTSIDE MOUNT Take sufficient overlap (at least 10mm) 5mm gap in factory Hangstrip (advise is to take 50mm wide hangstrip) ORDER W IDTH Specification Aqualine shutters 2018 version 2 15

16 Different panel sizes in one window are possible. Please indicate this in special notes. Hangstrip + LL RR + Hangstrip 5mm ORDER WIDTH Order height for hang strip: Inside mount Outside mount Take 5-7mm gap! Take 5-7mm gap! ORDER HEIGHT ORDER HEIGHT For order height and width when ordering track systems: Please go to the chapters Bypass or Bifold track systems. 16

17 5. Dimensions and gaps Panelwidth in mm Panelheight in mm Louver 1 hinged panel OR in bypass track 2 hinged panels free OR in bifold track NO dividerrail 1 and/or 2* dividerrail Min. Max. Max. Min. Max. Max. 47mm mm mm Various panel sizes in one window are possible. Please indicate this in special notes. * When the panel height exceeds 1828mm 1 Divider rail is obliged, if the height from top or bottom of panel to the center of the divider rail exceeds 1828mm a 2 nd divider rail is obliged. Specification Aqualine shutters 2018 version 2 17

18 6. Matching When there are windows/doors with different heights close to each other, please make a remark on the order form, so divider rail can be lined with top/bottom rail. The TOP of the divider rail will be brought in line with the top of bottom rail. The height of divider rail (76mm) will never be the same as the height of the bottom rail. For this type of window/door, please indicate align item 1 and item 2 at top, and bring divider rail of item 1 in line with bottom rail of item 2. 76,2 Item 1 Item 2 76,2? For this type of window/door, please indicate item 2 is x mm lower than item 1, bring divider rail of item 1 in line with bottom rail of item 2. Item 1 Item 2 18

19 7. Hardware Hidden Hinge Fixation screw Lock screw Default Color: Optional color: Nickel Plated Brass The hidden hinge give the shutters a modern and clean look. It also makes sure the construction is stronger in comparison with a contemporarily hinge. Note: When there has to be a cutout in hang strip, note that hinge may be in the way! Top view Height of Stile / Hang Strip mm 50mm 50mm 16mm 3mm 260mm Stile 17mm Specification Aqualine shutters 2018 version 2 19

20 Buttoncatch and lock for connecting panels Installing button catches makes the end result even better. Also loose panels can be mounted vertically with button catches. Attention Loose panels which are mounted at an angle likewise (like roof windows) always need additional fixation in order to prevent the panels falling down! Material: Brass or Nickel plated The lock for connecting panels improves the usage of shutters and it gives a beatiful look. Material: Brass or Nickel plated 20

21 Window handle flat 15mm Always support the panels at the bottom or install with button catches. Specification Aqualine shutters 2018 version 2 21

22 8. Bi-fold track system General Components 27.4mm Aluminum top track aluminum color 25mm 31.2mm 8.8mm Default: Aluminum floor track type M in aluminum color, with predrilled holes. 8.8mm 13mm Option without surcharge: Aluminum floor track type U in aluminum color, with predrilled holes. Floor track type M will be provided with end cap. 22

23 Floor track type U is developed to place IN the floor: 11mm Advised cut in the floor is 13,5mm width x 8mm depth Spring loaded guide Wheel carrier The tiltrod is not exactly in the center of the panel when ordering more than 2 hinged panels (offset = 7mm) or in case of floating bi-fold system (FF/FF), in order to make the total width of the package as small as possible. Topview 7mm 7mm 7mm 7mm 7mm 7mm 7mm 7mm L L L L R R R R Specification Aqualine shutters 2018 version 2 23

24 Bi-foldtrack system 90 Outside Mount 44mm 28mm 28mm 44mm 15mm 20mm 20mm 12mm Order width 12mm 9mm 76mm 9mm 89mm Order height 3mm 47mm 9mm 76mm 3mm 47mm 9mm 76mm 47mm 39mm 31mm Order height 47mm 51mm 43mm 89mm 18mm 89mm 31mm 114mm 5mm 114mm 18mm Bi-fold 90 + frame 76mm Bi-fold 90 + frame 89mm Installation tip: If possible, mount the upper frame to the ceiling, for more strength and ease of installation. 24

25 Inside mount 5mm 15mm 5mm 44mm 1.5mm Order width 1.5mm 44mm 9mm 76mm 9mm 76mm 49mm 3mm 9mm 3mm 9mm 47mm 47mm 2mm Order height 2mm 47mm 39mm 31mm Order height 47mm 39mm 31mm 89mm 18mm 89mm 18mm 114mm 5mm 114mm 5mm Bi-fold 90 + frame 76mm Bi-fold 90 + frame 76mm Specification Aqualine shutters 2018 version 2 25

26 Inside mount without frame at top Can also be used for door opening: order in that case an extra wooden batten 25mm x 9mm x [order width]mm. 5mm 15mm 5mm 44mm 1.5mm Order width 1.5mm 44mm 9mm Order height 25mm 3mm 2mm 47mm 89mm 11mm 18mm 31mm 114mm 44mm Bi-fold 90 without frame 26

27 Panel configurations for bi-fold track system 90 Possible panel configurations include: LL, RR, LLRR, LLLL, RRRR, LLRRRR, LLLLRR and LLLLRRRR. In addition, the floating bi-fold system can be provided. Difference is that there is no top/bottom pivot, instead of that are wheels in top track and spring loaded guide in floor track. This makes it possible to fold and slide free in 1 track. Writes F for floating panel, use a dash when the panels need to be split. The tilt rod will be offset 7mm to the right from center of panels if multi fold. The gap is 3mm where there are two panels meet without hinges. Specification Aqualine shutters 2018 version 2 27

28 Bi-fold track 180 Important note: 41mm stile is not available for this system. Outside mount (only option!) 44mm 28mm 28mm 44mm 15mm 20mm 20mm 12mm Order width 12mm 9mm 76mm 9mm 89mm 3mm 47mm 9mm 76mm 3mm Order height 47mm 9mm 76mm 47mm 39mm 31mm Order height 47mm 51mm 43mm 89mm 18mm 89mm 31mm 114mm 5mm 114mm 18mm Bi-fold frame 76mm Bi-fold frame 89mm Installation tip: If possible, mount the upper frame to the ceiling, for more strength and ease of installation. 28

29 Panel configurations for bi-fold track system 180 Possible panel configurations: LL, RR, LLRR. Other configurations are not available. Floating panels (FF) are not available for this system. Example of LLRR Specification Aqualine shutters 2018 version 2 29

30 9. By-Pass System: Louvers closed position General The louvers have to be in closed position if sliding the doors in the track. Top view 2 panels with 1 overlap Overlap 4 panels with 2 overlaps Overlap Overlap 4 panels with 1 overlap Overlap Overlap: 40mm for 50mm stile. 30

31 The final panel width will be determined by the number of panels and its overlaps. Important note if the panel width exceeds 450mm it is strongly advised to use the floor track system (see chapter bi-fold track system). Thus the panels are locked completely, which prevents the panels touching each other. Also the panels will be straight relative to each other (2 floor tracks will be installed over the entire width). Mounting type Outside Mount (fascia returns included) 20mm 140mm 150mm Order width 102mm mm 114mm 28 Order height 47mm 46mm 89mm 25mm 35mm 114mm 13mm 13mm Specification Aqualine shutters 2018 version 2 31

32 Inside mount mm mm Order height mm Order width 1.5mm 47mm 89mm 21mm 13mm 0mm 35mm 114mm 13mm 13mm 32

33 10. Open Bypass system: Louvers opened position General The louvers can be in open position if sliding the doors in the track. Boxout size and light block size will be different for louver and 89mm louver (Only available in and 89mm louver). Top view Light blocks will be installed in order to prevent to much light coming in. For this reason it is important to know up front in what position the panels have to be installed: Silent View Silent View 30mm 30mm 89mm 89mm 28 40mm 28 50mm 30mm Specification Aqualine shutters 2018 version 2 33

34 Example BFFB: from left to right it means 1 panel in the back, 2 panels in the front and 1 panel in the back track: Important note If the panel width exceeds 450mm it is strongly advised to use the floor track system (see chapter bi-fold track system). Thus the panels are locked completely, which prevents the panels touching each other. Also the panels will be straight relative to each other (2 floor tracks will be installed over the entire width). 34

35 Mounting type Outside Mount (fascia returns included) 20mm 160mm 200mm Order height 102mm 25mm 19 28mm X 170mm Order width 20mm 210mm Order width Z 6mm mm Order height 102mm 25mm 19 89mm 28mm K 89mm L 6mm 38 22mm 114mm Center tilt rod Silent view K 114mm 92mm L 67mm 89mm X 90mm 70mm Z 51mm 71mm Specification Aqualine shutters 2018 version 2 35

36 Inside Mount (fascia returns included) 1.5mm 1.5mm 160mm 200mm Order height 25mm mm Order width 1.5mm 1.6mm 210mm Order width 28mm X Z 6mm 38 2mm Order height 25mm 19 89mm 28mm K 89mm L 6mm 38 2mm Center tilt rod Silent view K 114mm 92mm L 67mm 89mm X 90mm 70mm Z 51mm 71mm 36

37 11. Shutters with fixed louvers Closed Open Direction Dress Down Dress Up 47mm louver louver 89mm louver 114mm louver Back of panel Back of panel The louvers will be fixed with an extra louver pin between the louver and stile. There will be no tilt rod (is technically not possible). Specification Aqualine shutters 2018 version 2 37

38 12. Special Shape Shutters Possible shapes Regarding the special shaped shutters there are numerous options, we show just the most common ones: The best way to order special shapes is to make a drawing with the dimensions. If ordered a technical drawing will be provided to make an extra check. Offset tiltrod In some cases an offset tilt rod will be used for special shapes. 38

39 13. Gloss Level The shutters will be painted with a satin finish. The paint finish has a degree of gloss, comparable to a silk finish. 14. Frame/Track splice For frame, track (top/bottom) or plain fascia, if the length exceeds 3600mm, they will be split in two pieces. 15. Manufacture time After confirmation of the order, the shutters will be directly put into manufacturing. Adjustments after confirmation cannot be made without extra costs. Delivery time will given after confirmation of the order. 16. Package The Maximum weight per Box is 40kg. As far as possible, the panels are supplied already fitted together. In combination with a 3 or 4-sided frame, fitting strips are not supplied pre-mounted. 17. Extra louvers 2 extra louvers will be supplied for each shutter. For the shutters with different panel width, 2 extra louvers for each width will be supplied. Specification Aqualine shutters 2018 version 2 39