JAVA TECHNICAL SPECIFICATIONS

Transcription

1 SPEC JAVA TECHNICAL SPECIFICATIONS STYLISH, MADE-TO-MEASURE SOLUTIONS 2015 Version 1.1

2 JAVA SPECIFICATIONS CONTENTS To go to required section click coloured headings below SPEC Section 1 Introduction 3 Specifications 4 Colours 5 Section 2 Installation Styles 6 Full Height Cafe Style Tier on Tier Tracked Shutters Unsupported Shutters Special Shapes 7 Section 3 Framing elements 8 Frame styles 9 Beaded Insert L Tiara Z Crown Z Bullnose Z Camber Deco Hang Strip Cover Strip 11 T Posts L/Z Deco Corner Posts 12 L/Z Deco Bay Posts L/Z Deco Battens 13 Special Shape Shutter options 20 Fan Top Louvre Arch Tapered Circle Overview of Track Systems Bi-Fold Track Shutters Multi-Fold Track Shutters Bypass Track Shutters 32 Section 5 Sizing & Measuring 46 Order Size Definition Overall Panel size (OP) Overall Dimension of frame (OD) Tolerances 47 Mounting Type Section 4 Panel details 14 Stile Rails 15 Louvres 16 Louvre pin Tilt Rods Standard tilt rod Silent tilt rod Offset tilt rod 17 Offset tilt rod for Multi-fold Shutters Hardware 17 Hoffman Keys Panel size limitations 18 Panel Weight 19 Fixed Louvre Options JAVA SPECIFICATIONS CONTENTS

3 JAVA INTRODUCTION SPEC The Java range is manufactured from ABS (a hard, lightweight plastic) and is ideally suited to bathrooms and wet rooms or rooms that have condensation or humidity issues as it is 100% waterproof. Material Features and Benefits of the painted range of Java shutters: Aesthetics: Extremely hardwearing and waterproof the Java shutter is also suitable for high traffic areas and is often used in commercial installations. ABS is a hardwearing and lightweight plastic that is easily moulded. This means that unlike lesser vinyl products in the market the profiles of the frames are far more refined. In addition ABS is far more robust than vinyl ensuring that it will cope far better in daily use. Frames and Panels: Large range of frames available. Stiles: Please note the stiles are manufactured in a beaded stile. Louvres: Java is available in 47mm, 63mm, 76mm, 89mm, 114mm elliptical louvres. Special Shapes: Linear and curved special shapes are available. Colour palette: There are a total of 6 shades of white available. JAVA SPECIFICATIONS SECTION 1. INTRODUCTION

4 JAVA SPECIFICATIONS SPEC PANEL SIZE LIMITATIONS Louvre Size Width Height Minimum Maximum Minimum Maximum Mid rail Single hung Bi-fold hinged shutter/ Multi-fold with Top and Bottom track Required if 47mm 152mm 550mm 550mm 250mm 3000mm H>1828mm 63mm 152mm 800mm 250mm 3000mm H>1828mm 76mm 152mm 800mm 250mm 3000mm H>1828mm 610mm 89mm 152mm 890mm 250mm 3000mm H>1828mm 114mm 152mm 890mm 250mm 3000mm H>1828mm SPECIFICATIONS Material Acrylonitrile Butadiene Styrene (ABS) Panel Weight 14.69kg M 2 * Paint Colours 6 Stain Colours Custom Colours available r r Louvre sizes 47mm 63mm 76mm 89mm 114mm Max single panel width 500mm : 47mm 800mm : 63mm 800mm : 76mm 890mm : 89mm 890mm : 114mm Max multi panels width 550mm 47mm 610mm : REST Max number of panels hinged together 2 Max and min panel heights Solid Panels available Special shapes Custom Bay Post angles Remote Control Stile Type Fixed Louvres * Average Weight 3000mm 250mm r a a r Beaded a JAVA SPECIFICATIONS SECTION 1. PRODUCT SPECIFICATION

5 JAVA COLOURS SPEC COLOURS Please note. Colours may vary slightly between dye lots. Shutters for the same installation should be ordered together to avoid variations in colour. Colours may vary slightly from colour samples. For this reason, colour samples should be updated annually. COLOUR OPTIONS JAVA PAINT OPTIONS (28 COLOURS) Colour ID Colour Name Default Hinge Colour Optional Hinge Colour 001 Pure White Stainless Steel No other colour 003 Silk White hinge available with Java 004 Bright White 006 Pearl 011 Cameo 013 Bisque Due to the nature of material manufacturing, colours may vary slightly between dye lots. Please order shutters for the same home at the same time. Slight variations may also occur between the finished products and the colour swatches you use. JAVA SPECIFICATIONS SECTION 1. PRODUCT SPECIFICATION

6 INSTALLATION STYLES SPEC FULL HEIGHT Shutter covering the full height of aperture. TRACKED SHUTTERS Bi-Fold Shutters suspended from a top track hinged together in a bi-fold configuration to allow them to be folded back to the end of the track at 90º. Suitable for use with patio doors, wardrobes or as a room divider. May be specified and fitted with or without side frames. By-Pass Shutters suspended from a top track. Panels slide behind or in front of one another to open or close. Suitable for use with patio doors. room dividers and wardrobes. May be specified and fitted with or without side frames. CAFE STYLE Shutter covering only the lower portion of aperture providing privacy and light control but leaving the top portion un-shuttered to maximise light, where privacy is not required. TIER ON TIER* Shutter is split into two halves so the top and bottom panels can be independently operated / opened fully. The standard gap between top tier and bottom tier is 2.5mm. UNSUPPORTED SHUTTERS Where untracked shutters are used without support beneath the panels customers need to specify this in the short notes section of the order form. For example, situations where the gap between the bottom of the panel and the bottom of the side frame is greater than 2.5mm. This can apply to 3 sided (goal post) frames on doors or windows. Where unsupported shutters are specified we will add extra hinges to support the panels and install larger, stronger, top & bottom rails to reduce the likelihood of panels sagging and to increase rigidity. If an unsupported application is not indicated on the order form please note that all warranties on the order are automatically waived. The following chart shows the maximum configurations available for unsupported shutters. Door Panel Configuration L, R, LR LL, RR, LLRR Available with warranty waived Only available with a tracked installation. Not covered by warranty. JAVA SPECIFICATIONS SECTION 2. INSTALLATION STYLES

7 SPECIAL SHAPES Special shapes including, Fan top (radiating semi-circle), Arched, Angled, Horizontal or Radiating Circles, Octagon, Hexagon and Oval are available. CAD drawings are produced for all shapes for approval prior to production. Please double check every dimension on the CAD to ensure accuracy. They are not provided for rectangular shutters. Templates or precise technical drawings are always required for: inside mount special shapes imperfect arches when the shutter covers window mouldings oval shapes frames requiring cut-outs They are not required for rectangular shutters. Some popular shapes - others available. NB. The insert frame comes with a removable insert. However, when used on a curved special shape it is not possible to make the curved frame with the removable insert so a fixed version of the frame is used instead. Where the special shape involves straight sections and curved frame sections (e.g. and Arched shutter) it is possible to specify a removable insert on the straight sections and combine these with the fixed inserts on the curved sections. However, the junction where the insert meets the fixed frame may be unattractive as a result so this option is not recommended. If you wish to specify inserts on the straight section, please indicate this in the short notes on the order form. JAVA SPECIFICATIONS SECTION 2. INSTALLATION STYLES SPEC

8 FRAMING ELEMENTS SPEC Type Insert L Insert L Bullnose Z Bullnose Z Beaded L Beaded L Camber Deco Camber Deco Crown Z Crown Z Tiara Z Tiara Z Hang Strip T Post T Post Corner Post Corner Post Bay Post 135 Bay Post 135 Frames available Insert L 50mm Insert L 63mm Bullnose Z 38mm Bullnose Z Sill Plate Beaded L 50mm Beaded L 63mm Camber Deco 50mm Camber Deco Sill Plate Crown Z 76mm Crown Z Sill Plate Tiara Z 50mm Tiara Z Sill Plate Traditional Hang Strip 30mm Deco T Post 37mm T Post (L/Z) 50mm Corner Post Deco 37mm Corner Post Deco (L/Z) 50mm Bay Post Deco 37mm Bay Post L/Z 50mm JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

9 FRAMING STYLES SPEC BEADED 50mm 63mm INSERT L 50mm 63mm TIARA Z FRAME 50mm TIARA Z SILL PLATE 50mm JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

10 SPEC CROWN Z FRAME CROWN Z SILL PLATE 76mm BULLNOSE Z BULLNOSE Z SILL PLATE 38mm CAMBER DECO FRAME 50mm CAMBER DECO SILL PLATE JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

11 SPEC HANG STRIP 30mm COVER STRIP* 25mm 15mm * Cover strips are made in wood. T-POST (Deco Frame) 37mm (L/Z/HS Frame) 50mm NB. Please note that horizontal T-Posts over 1219mm are not covered by warranty. JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

12 SPEC CORNER POST (Deco Frame) 37mm (L/Z/HS Frame) 50mm BAY POSTS Additional custom angles are also available. 135º angle (Deco Frame) 37mm (L/Z/HS Frame) 50mm JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

13 SPEC BATTENS Battens can be butt-jointed as per the drawings below: Standard sizes: Stock Battens are available in the following sizes in all materials 2.5mm x 27mm 3mm x 15mm 3mm x 20mm 3mm x 30mm 3mm x 60mm 5mm x 15mm* 5mm x 25mm* 5mm x 45mm 5mm x 63.5mm 25mm x 30mm 25mm x 40mm 30mm x 40mm 40mm x 40mm Minimum charge one linear meter per batten The battens are made of ABS. Battens and Panels identification: The Shuttershop order number will be stamped on the bottom of each panel and one end of each corresponding batten to identify which one belongs to which item. *Cover strip Build-out (Extension) For L/Z/Deco/Hang Strip frames including T-Post, we will pre-attach the build-out when the build-out thickness is 50.8mm or under by default. For L/Z/Deco/Hang Strip frames including T-Post we will supply the build-out loose with the pilot holes pre-drilled where the build out is over 50.8mm. NB. For frames where pilot holes are not pre-drilled such as the beaded L Frame we will supply the build-out loose with no pilot holes pre-drilled. For all frames, we will add build-out per the order form. For example, if the frame type is 76mm L Frame, and build-out is 10mm, we will use 76mm L Frame added with 10mm build-out instead of changing the frame type to 50mm L Frame added with 36mm build-out. For bay/corner post, we will supply build out in every size pre-attached by default. JAVA SPECIFICATIONS SECTION 3. FRAMING ELEMENTS

14 PANEL DETAILS SPEC STILES 50.8mm Butt Stile 50.8mm Rabbet Stile 50.8mm Astragal Stile 19.5mm 19.5mm RAILS By default the factory determines the rail size for each order, unless specified otherwise in the notes on the order form. Unless a mid-rail(s) is specified, top & bottom rails will be the same size. Rail sizes are normally larger than 80mm*. Different rail sizes can be requested though the combination of a fixed overall panel drop and louvre sizes means that it may not always be technically possible to fulfil every custom rail request. Shuttershop recommend ordering all shutters for one room at the same time in order to achieve matching rail sizes. Different windows that are side by side or within the same room must be identified and where rail size is important to the overall finish, dimensions must be specified. *Generally the rail sizes will be larger than 80mm, but it does not mean that rail sizes bigger than 80mm are always with in warranty, the minimum rail size will differ from each order and depend on panel width, height and louvre size. Usually, the rail size will be supplied with in warranty, and only adjusted when the customer requests mid rails exact or specify the rail size. If rails are out of warranty then order will be placed on hold. Java rails larger than 4 in stain maybe supplied with joined rails. STANDARD MID-RAILS The standard Mid-Rail size is 76.2mm high. Different mid-rail sizes can be requested though the combination of a fixed overall panel drop and louvre sizes means that it may not always be technically possible to fulfil every custom rail request. If the panel height is greater than 1828mm one or more mid-rails are required. If the height from the centre of the mid-rail to the top of the top rail or bottom of the bottom rail is 1828mm or more, then another mid-rail is required. Mid-rail positions should be specified at time of ordering. If the order specifies that a mid-rail is not required then all warranties on the order are automatically waived. PLEASE NOTE: Normally, the maximum size a mid-rail can be made is 165.1mm, anything over 76.2mm will carry a surcharge. JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

15 MID-RAIL continued Specified rail position is taken from the base of the shutter set to the centre point of the rail, except for solid based which is from the bottom to the top of the mid-rail. The centre rail can deviate by + or by the amount of millimetres shown below. If the mid-rail is to be exact with no deviation then this must be noted on the order card under the notes when placing the order. Louvre Size 47mm 63mm 76mm 89mm 114mm Allowable +/- Deviation 19mm 25mm 31mm 38mm 51mm to the center of the divider rail Measure from the bottom of the panel Overall panel height Divider Rail Location for Overall panel height OD of frame height Divider Rail Location for OD of frame height JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS SPEC

16 SPEC LOUVRES 47.6mm 63.5mm 76.2mm 88.9mm 114.3mm LOUVRE PIN Louvre pins are used to ensure louvre tension. In addition a tension screw is inserted into one louvre in the panel. This is the same for all louvre sizes. Access holes are drilled in the in the stile for each panel to allow the tightening or loosening of the tension screw, to adjust the louvre tension. Please note therefore additional holes will be visible in the stiles. TILT RODS Standard tilt rod Silent tilt rod Silent Tilt rods are integrated into the stile and are not visible. Silent tilt rods are available in 63mm, 76mm, 89mm and 114mm louvres. The 47mm does not have this option. The Silent Tilt rod will automatically be split into 2 parts when the number of louvres connected to the silent tilt rod exceeds the following limit. Louvre Size 63mm 21 76mm 16 89mm mm 10 Louvre Quantity If the louvre quantity exceeds the above limit, the gear tilt control will be equally split into halves. If the louvre quantity is odd the bottom section will have one more louvres than the top section. If the panel has a divider rail, and the louvre quantity above divider rail or below divider rail exceeds the above limit, split tilt rods are also required. Silent tilt is not available when the panel width is less than 220mm. JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

17 SPEC OFFSET TILT RODS Offset tilt rods can be ordered. The standard offset is 25mm from the centre of the tilt rod to the end of louvre on hinge side. If a different offset is required please specify the position from the centre of the tilt rod to the end of the louvre on the hinge side in the short notes on the order form. The centre of the tilt rod will be 25mm from louvre end on hinge side of the panel. For Fixed panels, the offset tilt rods will be positioned on the left side for all panels. For special shaped panels, the offset tilt rods will be on the higher side of the stile. OFFSET TILT ROD FOR MULTI-FOLD SHUTTERS Multi-fold panels will be made with the tilt rod offset from the centre to enable panels to be folded flat without tilt rods obstructing one another. The standard offset for the tilt rod is 7mm from the centre, i.e. tilt rod will be 7mm to the left of centre for left panels, and 7mm to the right of centre for right panels. Rebates between panels are made right over left. Bi-Fold panels (LR or LLRR) do not require offset tilt rods. 7mm 7mm 7mm 7mm 7mm 7mm 7mm 7mm L L L L R R R R HARDWARE Hinges: Rebate or Self-Mortice hinges are provided depending on the configuration. They are pre-mounted on panels and frames by two screws in the slotted holes. The screw for the third rest hole should be installed at installation. The hinge pins are removable. Panel height No. of hinges <=1219mm mm~1981mm mm~2438mm mm~3048mm 5 >3048mm 6 Hinge Colours Stainless Steel (Surcharge) only. Please Note: Centre of hinge to top/bottom of panel is 76mm. JAVA Java program shutters, use a sleeve and base plate to replace the current magnet and magnet catch plate found in our other shutter programs, (Please refer to the pictures to the side). You will see that the sleeve has a groove in the top for a screwdriver, this is so that you can adjust the tension of the sleeve. Base Plate Sleeve HOFFMAN KEYS These are supplied and are used to join frame corners together. JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

18 SPEC MOUSE HOLE STILE PANEL SIZE LIMITATIONS Panel structure The Shuttershop shutter panel is made up of several parts. To help you understand the panel construction please see photograph. TILT ROD LOUVRE RAIL Louvre Size Width Height Minimum Maximum Maximum number of Single Bi-fold untracked hung hinged Bi-fold shutter/ panels Multi-fold with Top and Bottom track Minimum Maximum with mid rail Maximum without mid rail 47mm 152mm 550mm 550mm 2 250mm 3000mm H>1828mm 63mm 152mm 800mm 2 250mm 3000mm H>1828mm 76mm 152mm 800mm 2 250mm 3000mm H>1828mm 610mm 89mm 152mm 890mm 2 250mm 3000mm H>1828mm 114mm 152mm 890mm 2 250mm 3000mm H>1828mm NB: Where the panel size limits above are exceeded all warranties on the whole order are waived automatically. NB: When a single hung panel width is less than 228.6mm and used with the following frames: Deco, L, Z and Hang Strip, the stile opposite to the hinge will be rebated. If panel height is over 1828mm, a Mid Rail is required and if the panel has a Mid Rail but the height from the centre of the Mid Rail to the top of the top rail or to the bottom of bottom rail is still over 1828mm, another Mid Rail will be required. If you do not specify the Mid Rail location, the order will be held to confirm if a Mid Rail is required. However, if you specify no Mid Rail, you will waive your warranty and manufacture will proceed as per your instructions. Shutter used for door without bottom support: In situations where shutters are used for door applications, which do not have any support underneath the panels, the customers must inform Shuttershop when placing this type of order. (See the following specs for Shutters used in Door applications) Panel Configuration L,R,LR Manufactured with warranty waived Please note: Please see the following chart for details. (1) The factory will add extra hinges to support the panels. (2) Bigger and Stronger Top and Bottom rails will be added to reduce the probability of the panels sagging and increase shutter intensity. (3) If customers fail to notify Shuttershop that the shutter will be used in door applications, the customers will be responsible for the cost of the any re-order that is submitted. LL, RR, LLRR Must order it with track, we will not process it even with warranty waived JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

19 SPEC PANEL WEIGHT Panel Weight Material Louvre size Weight (kg)/m 2 47mm Java * Average Weight 63.5mm 76mm 88.9mm 114.3mm 14.69* FIXED LOUVRE OPTIONS Fixed Closed Position Fixed Open Position Available in two positions: closed or open at angle. The standard default orientation for Fixed louvres is Closed Dress Down with the bottom edge of louvres to the front of the panel. Dress Up option is also available if specified on the order form. NB. Note that normal orientation for adjustable louvres when closed is in the Dress Up state. JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

20 SPEC SPECIAL SHAPE SHUTTER OPTIONS Other shapes available Templates Inside recess fitting A template is always required. Outside recess fitting 1. For a perfect arch, template is not required. 2. If the shutter is an imperfect arch or any other shape, a template is required. All templates should show the OD dimension of the shape required and state clearly which surface is the front. For special shape shutters, Shuttershop will produce a CAD drawing for distributor approval. Please check every dimension shown on the drawing to prevent any mistake or misunderstanding. The distributor should approve and return this to Shuttershop for production to commence. NB. All special orders are on extended lead times and require an additional one week for manufacturing from approval of the drawings. Frames with insert strips will not have removable strips around curves. For angled or arched shutters the leg height must be more than 60% of the overall height to maintain warranty for the panels hinged to the leg frame. JAVA SPECIFICATIONS SECTION 4. PANEL DETAILS

21 AN OVERVIEW OF TRACK SYSTEMS There are three types of track system: Track Shutters 90 Bi-fold (Outside, Semi Outside & Inside Mount) Shutters fold 90 degrees to the frame only leaving shutters to protrude into room. Bi-fold and Multi-fold are available in all materials. Track Shutters 90 Floating (Outside, Semi Outside & Inside Mount) Shutters can be hinged as two or four panel groups to fold and slide in either direction. This gives greater flexibility on shutter positions. Available in all materials. Track Shutters By-Pass (Outside, Semi Outside & Inside Mount) Shutters up to three tracks deep can be ordered to give many by-pass options to the end user. By-pass can be ordered in either open or closed bypass - Where louvres will need to be either open or closed to by-pass each other. Available in all materials. Note: 3 Track is only available in Sumatra, Fiji and Cuba. Top-track Shutters with top-tracks are generally fitted to larger windows, where more than the recommended number of panels are required to cover the window. They are ideal for patio or French doors as they give good support to the panels, without the need for a bottom frame. Top-tracks are available in a white, coffee powder-coat finish or anodized. The required colour should be specified by the distributor on the order card if it differs from below spec. White: will be the default colour for all paint colours and 110 Limed White Coffee: will be the default colour for all stain colours. Anodized: will be the optional colour. Bottom-track (Only available in anodized) If required, a bottom track can also be installed below the panels. This serves as a guide for the panels, prevents panel swing when folded back and part-fills the 19mm gap below the panels. NB. Bottom track will be supplied as default for all multi-fold installations and is optional for bi-fold please note. Frames split when the frames length exceed the below limitation. When frame lengths (including shutter frames, batten, fascia, header and tracks for track system) exceed the below limitation, then the frames will be split as the below chart describes. Please review the chart for reference. Shipping Method Program Frame Length (L) (mm) Standard shipping all programs 3630<L 7260 (2 sections)/ L>7260 (3 sections) Airfreight all programs 3048<L 6096 (2 sections)/ 6096<L 9144 (3 sections) JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

22 TRACK SHUTTERS - 90 Bi-Fold GUIDELINES AND SPECS Material Stile Panel Size Limitation Size Definition Available for all shutters materials Only 50.8mm, 57mm D Mould and butt stiles are available. centre stile and rebate stile are not available Same as the regular shutter spec. Track is pre-installed onto the header; standard 1 track only Outside Mount Max frame-to frame width: window width + 89mm Max frame-to-frame height: window height + 76mm Inside Mount & Semi-Inside Mount Max frame-to-frame width: window width - 3.2mm Max frame-to-frame height: window height - 3.2mm JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

23 MOUNTING OPTIONS: Outside Mount Side View Side View (U Track w/bottom Board) Top View Fascia return will protrude from the panel by approximately 12.7mm each side. JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

24 Semi-Inside/Inside Mount SPEC Side View Side View (U Track w/bottom Board) Inside Mount Semi-Inside Mount JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

25 SPEC Semi-Inside Mount Top View Without Side Frames Window Width 1.6mm [1/16"] 6.35mm [ 1 4 "] 1.6mm [1/16"] 6.35mm [ 1 4 "] Overall Panel Width = Window Width -12.7mm[ 1 2"] MFF Width=Header Width = Window Width -3.2mm[ 1 8"] Inside Mount Top View With Side Frames 44.45mm [1 4 3 "] 44.45mm [1 4 3 "] 6.35mm [1 4 "] 6.35mm [ 4 1 "] 1.6mm [ 16 1 Overall Panel Width=Window Width-12.7mm(1/2") 1.6mm [ 16 1 MFF Width=Header Width=Window Width-3.2mm(1/8") Side Frame for 89mm Header Inside Mount: (Optional)

26 Header extension: optional Custom extension up to 50.8mm for header The extension will be supplied loose with installation screws. PANEL CONFIGURATION LL RR LLRR JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

27 90 MULTI-FOLD TRACK SHUTTERS Panel Configuration: LLLL, RRRR, or LLLLRRRR SPEC FLOATING PANELS Two or four panels can be hinged together, fold and slide to either direction. Application comes with wheel carrier, spring loaded guide and floor track. Can be used on a large window. Note: For 90 Floating Panels outside mount/semi inside mount, T stopper will be supplied and the fascia return will protrude from the panel by approximately 19mm for each side. Bottom track is supplied for all Multi-Fold orders and must be requested for Bi-Fold T Stopper Outside Mount Top View FF FF FF FF Overall Panel Width Frame to Frame Width Header Width Overall Panel Width+22mm( 7 8") Semi-Inside Mount Top View T Stopper T Stopper FF F T Stopper FF FF FF Overall Panel Width Frame to Frame Width Header Width Overall Panel Width+22mm( 7 8") 1.6 JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

28 TYPE HEADER DIMENSION TOP FASCIA DIMENSION LIGHT BLOCK STRIP DIMENSION SPEC Header, Top Fascia & Light Block Strip Outside Mount Inside Mount 76mm 89mm 76mm 47mm 38.1mm 50.8mm 15.9mm x 19mm Semi-Inside Mount 76mm 15.9mm x 19mm Note: L shape light block strip needed for outside mount. For inside/semi-inside mount, the light block will be pre-drilled with holes for screws. Header will not pre-drill with holes for screws. Ring Pull and Barrel Bolt (Flush Bolt): The ring pull will be provided as a default for both 90 and 180 Bi-Fold Track Shutters. Customer needs to specify ring pull location on the order. Ring pull location is measured from the floor to centre of the ring pull in vertical diection. Ring pull colour will match the hinge colour. Ring Pull Location For Floating Panels: 1. When floating panel config is in pairs, it will be split into halves, the left will be for LL and the right will be for RR. So the ring pull location for FF/FF and FF/FF/FF/FF will be the same as that for panel config LL/RR and LL/ LL/RR/RR. 2. When floating panel config is FF, the ring pull location will be the same as that of panel config LL. 3. When floating panel config is singular, it will be split into 3 sections, the left and mid sections are for LL and the right section is for RR. So the ring pull location for FF/FF/FF/FF and FF/FF/FF/FF/FF will be the same as that of LL/LL/RR and LL/LL/LL/RR/RR. Please refer to below illustrations of ring pull and barrel bolt position: JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

29 JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

30 Track Dimension: 25mm 27.4mm 31.2mm 8.8mm 8.8mm Top Track M Shape Bottom Track U Shape Bottom Track End Caps will be supplied for M shape bottom track: Extra magnets will supplied for Bi-Fold hinges: (only for the most top and bottom hinges) 15mm 13mm JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

31 Side Magnets: Will be applied to the meeting stiles of LR panels Extra magnet and side magnet: will be supplied for all materials except Java 90 Bi-Fold Track Shutters Hardware Box PARTS Wrench Hinge Pin Bottom Pivot Bracket 38.1mm Screws For Bottom Pivot Bracket 63.5mm Screws For Frame JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

32 TRACK SHUTTERS Bypass GUIDELINES AND SPECS Material Stile Panel Size Limitation Size Definition 38.1mm 1.6mm 1.6mm Available for all shutters materials Only 50.8mm, 57.1mm D Mould stiles are available, 41.3mm D Mould stile only used for Hinged panels. Centre stile is not available. Same as the regular shutter spec. Outside Mount Max frame-to frame width: window width + 76mm Max frame-to-frame height: window height + 114mm Semi-Inside Mount Max frame-to frame width: window width + 3.2mm Max frame-to-frame height: window height + 35mm Inside Mount Max frame-to frame width: window width + 3.2mm Max frame-to-frame height: window height + 3.2mm Top View window width Max frame-to-frame width window width Max frame-to-frame width window width Max frame-to-frame width 1.6mm 1.6mm 38.1mm JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

33 Hinged Panels (optional) Woods MDF 50.8mm 57.1mm 50.8mm 57.1mm 41.3mm 41.3mm 41.3mm 41.3mm 41.3mm 41.3mm 41.3mm 41.3mm Top View Overlap 38.1mm 50.8mm Overlap 44.4mm 57.1mm Overlap 38.1mm 50.8mm Overlap 44.4mm 41.3mm 41.3mm 41.3mm 41.3mm41.3mm For shutters with 4 or more panels, please select side open or centre open Woods MDF Side Open 57.1mm 41.3mm 41.3mm41.3mm 50.8mm 57.1mm 50.8mm 57.1mm JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

34 SPEC Centre Open Woods Overlap 38.1mm Overlap 38.1mm 50.8mm 50.8mm 50.8mm 50.8mm 50.8mm 50.8mm MDF Overlap 44.4mm Overlap 44.4mm 57.1mm 57.1mm 57.1mm 57.1mm 57.1mm 57.1mm Size Definition For Bypass Shutter Without Side Boards For Semi-IM/OM Without Sideboards For IM Without Sideboards T Stopper T Stopper 1.6mm 1.6mm 11mm Overall Panel Width Frame to Frame Width = Header Width 11mm Overall Panel Width Frame to Frame Width = Header Width Note: For Semi-Inside/OM without side boards bypass, T Stopper will be supplied. JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

35 SPEC Mounting Options (Closed Bypass) Side View 139.7mm Deco Fascia Max frame to frame Flat Fascia 38.1mm Support L Bracket 50.8mm 28mm 47.6mm46.1mm 63.5mm 38.1mm 88.9mm 114.3mm 25.4mm 12.7mm Window opening height 114.3mm MDF Bottom Guide Wood 34.9mm Floor nylon guide bottom guide Outside Mount 114.3mm Deco Fascia Flat Fascia 38.1mm 50.8mm Deco Fascia Flat Fascia 114.3mm 50.8mm Max frame to frame 34.9mm Floor nylon guide 28mm 47.6mm 63.5mm 88.9mm 114.3mm 20.7mm 12.7mm 0mm bottom guide 12.7mm Semi-inside Mount Window opening height nylon guide Inside Mount Max frame to frame 34.9mm Floor 28mm 47.6mm 63.5mm 88.9mm 114.3mm 20.7mm 12.7mm 0mm bottom guide 12.7mm Window opening height JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

36 SPEC Mounting Options (Closed Bypass with 3 Tracks): Woods Only 160mm Support L Bracket 101.6mm Deco Fascia 101.6mm Flat Fascia 38.1mm Max Frame to Frame Size 28mm 50.8mm 50.8mm Front Back Bottom guide nylon guide Floor 47.6mm 63.5mm 88.9mm 114.3mm Wall 15.7mm 7.7mm 3.7mm 34.9mm 17.7mm 114.3mm Window Size Deco Fascia 63.5mm Flat Fascia Max Frame to Frame Size 34.9mm 63.5mm Front Bottom guide Floor 50.8mm 28mm Wall 160mm 50.8mm Back nylon guide Window Size Outside Mount Inside Mount 101.6mm Deco Fascia Max Frame to Frame Size 101.6mm Flat Fascia Front 38.1mm Bottom guide Floor 50.8mm 50.8mm 28mm 160mm Wall 47.6mm 63.5mm 88.9mm 114.3mm Semi-inside Mount Back nylon guide 15.7mm 7.7mm 34.9mm 3.7mm 17.7mm Window Size JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

37 SPEC Mounting Options (Opened Bypass): 60/63mm Louvre 160mm 101.6mm Deco Fascia Flat Fascia 38.1mm Support L Bracket 90mm 114.3mm Max Frame to Frame Size 28mm 63.5mm 19mm 63.5mm Window Size Outside Mount Floor Max Frame to Frame Size 101.6mm Deco Fascia Flat Fascia 38.1mm 28mm 63.5mm 160mm 90mm 63.5mm Semi-inside Mount 19mm Window Size Floor Inside Mount 63.5mm Deco Fascia Flat Fascia 28mm 63.5mm 160mm 90mm 63.5mm Max Frame to Frame Size 19mm Floor Window Size JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

38 Mounting Options (Opened Bypass): 76/84/89mm Louvre Max Frame to Frame Size 101.6mm Max Frame to Frame Size 101.6mm Deco Fascia Deco Fascia Flat Fascia Flat Fascia 38.1mm 28mm 88.9mm 38.1mm 200mm Support L Bracket 114.3mm Outside Mount 28mm 88.9mm 200mm Wall 114.3mm 88.9mm Semi-inside Mount Floor 88.9mm 22.2mm Floor 22.2mm Window Size 114.3mm Window Size 28mm 88.9mm Max Frame to Frame Size Deco Fascia Flat Fascia 200mm 114.3mm Inside Mount 88.9mm Floor 22.2mm Window Size JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

39 Bottom Guide for Open Bypass Deco Fascia Opened Bypass Pitch of track Flat Fascia 25mm Default Bottom Guide 63/89mml ouver Floor Top View h1 Deco Fascia 50.8mm h2 25mm Flat Fascia 34.9mm Optional Interlocking Bottom Guide 63/89mm louver Floor JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

40 SPEC Pitch of Track: LOUVRE U SHAPE BOTTOM GUIDE INTERLOCKING BOTTOM GUIDE Standard Tilt Rod Easy Tilt Standard Tilt Rod Easy Tilt 60/63mm 90mm 70mm 90mm 90mm 76/84/89mm 114mm 92mm 114mm 114mm Clearance: PROGRAM TOP FRAME SIZE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) Java Close Bypass Others PROGRAM TOP FRAME SIZE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) Closed Bypass With 3 Tracks Open Bypass Java Others PROGRAM Java Others 160 TOP FRAME SIZE (MM) LOUVRE SIZE (MM) CLEARANCE (MM) JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS

41 SPEC Light Block Thickness of panels: U SHAPE BOTTOM GUIDE INTERLOCKING BOTTOM GUIDE LOUVRE 60/63mm 76/84/89mm Standard Tilt Rod Easy Tilt Standard Tilt Rod Easy Tilt Woods, Antigua & Java Woods, Antigua & Java Woods, Antigua & Java Antigua & Java h1 19mm 19mm 19mm 40mm h2 40mm 19mm 40mm 19mm h1 30mm 30mm 30mm 50mm h2 50mm 30mm 50mm 30mm Track Dimension: Top Track M Shape Bottom Track U Shape Bottom Track 27.4mm 15mm 25mm 31.2mm 8.8mm 8.8mm 13mm Note: If applied to the U shape bottom track, the bottom board is required otherwise the customer will require a slot in the floor to install the bottom track. The bottom board size will match the header size. End Caps Will Be Supplied For M Shape Bottom Track: Deduction For U Shape Bottom Track: Only available for recess. 11mm

42 Track Shutters Framing Materials: Hardware Box: FRAMING SIZE PC(S) L Shape Header (2 In 1) Header with supporting strip U Shape Side Frame (3 in 1) Side Frame With Supporting Strip & Side Fascia Top Fascia (Plain/Deco) Top Fascia Return PARTS Wrench Nylon Guide 19mm Screws For Nylon Guide Header (Closed Bypass) 19mm x 140mm (Default for Outside Mount; Optional for Semi-Inside and Inside Mount 19mm x 114mm (Default for Semi-Inside and Inside Mount; Optional for outside Mount) Custom 200mm Side Frame (Closed Bypass) 19mm x 150mm (Default for Outside Mount; Optional for Semi-Inside and Inside Mount 19mm x 124mm (Default for Semi-Inside and Inside Mount; Optional for outside Mount) Custom 200mm Support L Bracket (Based On The Length of Header 63mm Screws For Support L Bracket 19mm Screws For Support L Bracket Header (Opened Bypass) 19mm x 160mm (63mm Louvre) 19mm x 200mm (89mm Louvre) Custom 200mm Side Frame (Opened Bypass) 19mm x 168mm (63mm Louvre) 19mm x 210mm (89mm Louvre) Custom 200mm Supporting Strip 19mm x 19mm Supporting Strip 19mm x 19mm 101.6mm (Semi-inside and Outside Mount 12.7mm x 63mm Inside Mount (Deco) 12mm x 62mm (Inside Mount (Plain) 101.6mm (Semi-inside and Outside Mount N/A (Inside Mount) Side Fascia 9.6mm x 32mm 1 pc 2 pc 1 pc 2 pc JAVA SPECIFICATIONS SECTION 4. TRACK SYSTEMS SPEC

43 SIZING AND MEASURING SPEC ORDER SIZE DEFINITION Overall Panel size (OP): The size given is the overall panel size. The width does not include the hinge space from panel to batten on the left & right side, but does include the gap between panels, the standard gap is 2mm between panels and we will calculate the single panel width based on this measurement (see diagram below). The height given must be net panel height. We will premount the hinges and the magnets and include panel feet and L shape magnet catches in a hardware box. The stile can be Rebate or D-mould, please specify in the relevant section of the order form. 2mm L L R R Overall Panel Size OD of frame: Size given is Outside Dimension of the shutter; we will pre-mount the hinges and the magnets, and will include all the necessary hardware in a hardware box. The stiles can be Rebate and D-Mould stile, please specify on the order form. CAMBER Camber Deco Frame 50mm: Can only be ordered as outside mount, the size given must be OD of frame size. Z frame: Can only be ordered as inside mount, the size given must be OD of frame size. (Backside of Z frame, refer the drawings). JAVA SPECIFICATIONS SECTION 5. SIZING AND MEASURING

44 SPEC L frame: Can be ordered as inside mount and outside mount, size given must be OD of frame size. TOLERANCES Width: The width of the panel can be plus or minus 1.6mm from the order width. Height: The height of the panels can be plus or minus 1.6mm from the order height. Mid Rail location: Mid Rail location may be off by half a louvre space. Measure from bottom of bottom frame to centre of Mid Rail if order OD of frame, and from bottom of panel to centre of Mid Rail if order net panel size or overall panel size. For 47mm louvre can be off by +/-19mm. For 63mm louvre can be off by +/-25mm. For 76mm louvre can be off by +/-31mm. For 89mm louvre can be off by +/-38mm. For 114 mm louvre can be off by +/-51mm. MOUNTING TYPE Café style shutter: Please specify on the order form if the shutter is a café style. We will finish the top of the panels and one end of the battens. If a café shutter is required with a 3 sided frame, it should be 3 sides inverted. Tier on Tier: The standard gap between the top tier and bottom tier is 2.5mm. Full height: Regular shutters running the full height of a window. JAVA SPECIFICATIONS SECTION 5. SIZING AND MEASURING