PowerFlex 523 AC Drive

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1 PowerFlex 523 A rive PowerFlex 523 A drives are designed to help reduce installation and configuration time with an innovative modular design while providing just enough control for your application. These drives offer convenient programming features with the fast upload and download of configuration files over a standard US connection, as well as installation flexibility with Zero Stacking and a high ambient operating temperature. PowerFlex 523 A drives also provide a variety of motor control options, making these drives ideal for simple applications. PowerFlex 523 A rive at a glance Ratings V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A Motor ontrol V/Hz ontrol Sensorless Vector ontrol nclosures IP20, NMA/UL Type Open IP30, NMA/UL Type 1 (with optional kit) Additional Features Modular design eases installation Operating temperatures from -20 (-4 F) up to 50 (122 F). Up to 70 (158 F) with current derating and optional control module fan kit L HIM with multi-language support MainsFree Programming via US onfigure using onnected omponents Workbench Software Add-on Profiles for Studio 5000 Logix esigner Software Automatic evice onfiguration conomizer motor control for energy savings Application specific parameter groups Option for dual port thernet/ip adapter which supports LR functionality. evicenet and PROFIUS P adapters also available. onformal coating to I standards ertifications AS 156 -Tick c-ul, UL GOST-R K RAH RoHS SMI F47 Options See pages Requires ual-port thernet/ip Option Module ( 25-OMM-2P). ranch circuit protection supplied separately Isolation Transformers and Input Line Reactors are available, see page 56. xternal M Filter is optional (see page 53). rive catalog numbers are available with an integral filter and without. IN Rail Mounting (Frames A ) Multi-language Integral L Human Interface Module with scrolling text. Output Reactors, Terminators and Reflected Wave evices are optional (see pages 54 56). ommunications Integral RS-485 with Modbus RTU/SI See page 52 for other options mbedded I/O 5 igital Inputs, 1 Analog Inputs, 1 Relay Output Internal rake IGT See page 55 for rake Resistors 46 Rockwell Automation Publication PFLX-SG002H-N-P - February 2014

2 PowerFlex 523 A rive Additional Information PowerFlex 520-Series Technical ata, publication 520-T001 PowerFlex 520-Series User Manual, publication 520-UM001 atalog Number xplanation 25A 6P0 N Voltage Rating Rating nclosure Internal M Filter 0 = No 1 = Yes Product Selection V A, Single-Phase Input, Output rives, No Filter with Integral M Filter Normal uty Heavy uty Output urrent A 25A-V1P6N A 25A-V2P5N A-V4P8N A-V6P0N V A, Single-Phase Input, Output rives, No Filter with Integral M Filter Normal uty Heavy uty Output urrent A 25A-A1P6N104 25A-A1P6N A 25A-A2P5N104 25A-A2P5N A 25A-A4P8N104 25A-A4P8N A-A8P0N104 25A-A8P0N A-A011N104 25A-A011N114 This filter is suitable for use with cable lengths up to 10 meters (32.8 feet) for 2 spec and 20 meters (65.6 feet) for 3 spec V A,, No Filter with Integral M Filter Normal uty Heavy uty Output urrent A 25A-1P6N A 25A-2P5N A 25A-5P0N A 25A-8P0N A 25A-011N A-017N A-024N A-032N A-048N A-062N104 ontact your local Rockwell Automation sales office or Allen-radley distributor for availability. Rockwell Automation Publication PFLX-SG002H-N-P - February

3 PowerFlex 523 A rive V A,, No Filter with Integral M Filter Normal uty Heavy uty Output urrent A 25A-1P4N104 25A-1P4N A 25A-2P3N104 25A-2P3N A 25A-4P0N104 25A-4P0N A 25A-6P0N104 25A-6P0N A-010N104 25A-010N A-013N104 25A-013N A-017N104 25A-017N A-024N104 25A-024N A-030N104 25A-030N A-037N114 25A-037N A-043N114 25A-043N114 This filter is suitable for use with cable lengths up to 10 meters (32.8 feet) for 2 spec and 20 meters (65.6 feet) for 3 spec. With M filter. ontact your local Rockwell Automation sales office or Allen-radley distributor for availability V A,, Normal uty Heavy uty Output urrent No Filter with Integral M Filter A 25A-0P9N A 25A-1P7N A 25A-3P0N A 25A-4P2N A-6P6N A-9P9N A-012N A-019N A-022N A-027N A-032N104 ontact your local Rockwell Automation sales office or Allen-radley distributor for availability. Approximate imensions and Weights imensions are in mm (in.) - weights are in kg (lb) IP20, NMA/UL Type Open Frame H W Weight A (5.98) 72.0 (2.83) (6.77) 1.10 (2.4) (7.08) 87.0 (3.42) (6.77) 1.60 (3.5) (8.66) (4.29) (7.24) 2.30 (5.1) (10.23) (5.11) (8.34) 3.20 (7.1) (11.81) (7.28) (10.98) (28.4) 48 Rockwell Automation Publication PFLX-SG002H-N-P - February 2014

4 Human Interface Modules and Accessories escription Remote (Panel Mount) L isplay, igital Speed ontrol, opyat apable. Includes 2.0 meter cable. IP66, NMA Type 4X/12 - Indoor Use Only. 22-HIM-2S Remote Handheld, L isplay, Full Numeric Keypad, igital Speed ontrol, opyat apable. Includes 1.0 meter cable. IP30, NMA Type 1. Panel mount with optional ezel 22-HIM-A3 Kit. ezel Kit. Panel Mount for L isplay, Remote Handheld Unit. IP30, NMA Type 1. Includes a 22-RJ45L-20 cable. 22-HIM-1 SI HIM able (SI HIM to RJ45 cable) 1.0 Meter (3.3 Feet) 22-HIM-H Meter (9.5 Feet) 22-HIM-H30 The 22-HIM-2S is smaller than the 22-HIM-2 and cannot be used as a direct replacement. ommunication Option Kits escription evicenet ommunication Adapter thernet/ip ommunication Adapter - ual Port PROFIUS P ommunication Adapter Serial onverter Module (RS485 to RS232). Provides serial communication via F1 protocol for use with rivexplorer and rivexecutive software. Includes SI to RS232 serial converter, 1203-SF serial cable, 22-RJ45L-20 cable, and rivexplorer Lite. Serial able. 2.0 meter with a locking low profile connector. onnects the serial converter to a 9-pin sub-miniature female computer connector. Serial Null Modem Adapter. Use when connecting the serial converter to rivexplorer on a handheld P. Universal Serial us (US) onverter includes 2m US, 20-HIM-H10 and 22-HIM-H10 ables. SI able. 2.0 meter RJ45 to RJ45 cable, male to male connectors. Splitter able. RJ45 one to two port splitter cable. Terminal lock. RJ45 two position terminal block (6 pieces) with two 120 Ohm terminating resistors (loose). Terminating Resistors. 120 Ohm resistor embedded in an RJ45 connector (2 pieces). SI xternal ommunications Kit. xternal mounting kit for 22-OMM ommunication Adapters. xternal ommunications Kit Power Supply Optional V A Power Supply for xternal SI ommunications Kit. ompact I/O Module (3 hannel) 25-OMM- 25-OMM-2P 25-OMM-P 22-SM SF 1203-SNM 1203-US 22-RJ45L-20 AK-U0-RJ45-S1 AK-U0-RJ45-T2P AK-U0-RJ45-TR1 22-XOMM--AS 20-XOMM-A-PS SM2 IP30, NMA/UL Type 1 onversion Kit escription Frame onverts IP20 drive to IP30, NMA/UL Type 1 enclosure A 25-JAA 25-JA 25-JA 25-JA 25-JA Other Options escription Frame M Grounding Plate A 25-M1-FA 25-M1-F 25-M1-F 25-M1-F 25-M1-F Mounting Adapter Plate, ulletin 160 A rive to A 25-MAP-FA PowerFlex MAP-F Incremental ncoder for PowerFlex 525 All 25-N-1 ontrol Module Fan Kit for 70 operation and/or A 25-FAN1-70 horizontal drive mounting. 25-FAN Rockwell Automation Publication PFLX-SG002H-N-P - February 2014

5 M Filters (Required to Meet ertification) Input Voltage kw Hp Frame V, Single-Phase, A 25-RF011-AL A RF023-L V, Single-Phase, V,, V, V,, ontrol Module A 25-RF011-AL A A RF023-L A 25-RF014-AL A A A A RF021-L RF027-L RF035-L RF056-L A 25-RF7P5-AL A A A RF014-L RF018-L RF033-L RF039-L A 25-RF8P0-L A A A RF014-L RF027-L RF029-L escription Frame PowerFlex 523 ontrol Module (includes control module All 25A-TM1 front cover) PowerFlex 525 ontrol Module (includes control module front cover) All 25-TM1 Power Modules Input Voltage V A, Single-Phase, V A, Single-Phase, V A,, V A,, V A,, Ratings with Integral Normal uty Heavy uty No Filter M Filter kw Hp kw Hp at No. at No PM1-V1P PM1-V2P PM1-V4P PM1-V6P PM1-A1P6 25-PM2-A1P PM1-A2P5 25-PM2-A2P PM1-A4P8 25-PM2-A4P PM1-A8P0 25-PM2-A8P PM1-A PM2-A PM1-1P PM1-2P PM1-5P PM1-8P PM PM PM PM PM PM PM1-1P4 25-PM2-1P PM1-2P3 25-PM2-2P PM1-4P0 25-PM2-4P PM1-6P0 25-PM2-6P PM PM PM PM PM PM PM PM PM PM PM PM PM1-0P PM1-1P PM1-3P PM1-4P PM1-6P PM1-9P PM PM PM PM PM1-032 Includes power module front cover (Frames only). Rockwell Automation Publication PFLX-SG002H-N-P - February

6 Accessories escription Frame Power Module Front over 25-PMF-F 25-PMF-F 25-PMF-F 25-PMF-F PowerFlex 523 ontrol Module Front over All 25A-TMF1 PowerFlex 525 ontrol Module Front over All 25-TMF1 Heatsink Fan Replacement Kit A 25-FAN1-FA 25-FAN1-F 25-FAN1-F 25-FAN1-F 25-FAN1-F Power Terminal Guard A 25-PTG1-FA 25-PTG1-F 25-PTG1-F 25-PTG1-F 25-PTG1-F Terminators escription for use with 3.7 kw (5 Hp) and below drives for use with 1.5 kw (2 Hp) and up drives 1204-TFA TF2 For selection information, refer to Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) A rives, publication rives-in001. Reflected Wave Reduction Modules Voltage kw Hp V A RWR8-P RWR12-P RWR18-P RWR25-P RWR25-P RWR35-P RWR45-P RWR55-P V A RWR8-P RWR12-P RWR18-P RWR25-P Reflected Wave Reduction Module with ommon Mode hoke escription 17A with ommon Mode hoke 1204-RW-17-A For selection information, refer to Appendix A of the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) A rives, publication rives-in Rockwell Automation Publication PFLX-SG002H-N-P - February 2014

7 ynamic rake Resistors rive Rating Minimum Resistance Resistance Voltage kw Hp Ohms, ±10% Ohms, ±5% V,, Single-Phase V,, Single-Phase V,, V,, V,, AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-047P AK-R2-091P AK-R2-091P AK-R2-091P AK-R2-047P AK-R2-047P AK-R2-030P1K AK-R2-030P1K AK-R2-030P1K AK-R2-030P1K AK-R2-360P AK-R2-360P AK-R2-360P AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-360P AK-R2-360P AK-R2-360P AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K AK-R2-120P1K2 Resistors listed are rated 5% duty cycle. Use of Rockwell Automation resistors is recommended. The resistors listed have been carefully selected for optimizing performance in a variety of applications. Alternative resistors may be used, however, care must be taken when making a selection. Refer to the PowerFlex ynamic raking Resistor alculator, publication PFLX-AT001. Requires two resistors wired in parallel. Requires three resistors wired in parallel. Rockwell Automation Publication PFLX-SG002H-N-P - February

8 Line Reactors - 3% Impedance IP00 (NMA/UL Open Type) IP11 (NMA/UL Type 1) Voltage kw Hp Amps V, R RA4-60 Hz, R RA R8-A RA8-A R12-A RA12-A R18-A RA18-A R25-A RA25-A R35-A RA35-A R45-A RA45-A R55-A RA55-A V, 60 Hz, V, 60 Hz, R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA R RA35- atalog numbers listed are for 3% impedance. 5% impedance reactor types are also available. Refer to 1321 Power onditioning Products Technical ata, publication 1321-T Rockwell Automation Publication PFLX-SG002H-N-P - February 2014

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