DEPARTMENT OF DEFENSE

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1 NOTE: The cover page of this standard has been changed for administrative reasons. There are no other changes to this document. INCH-POUND 1 December 1975 SUPESEDING MIL-STD April 1974 DEPARTMENT OF DEFENSE INTERFACE STANDARD INSERT ARRANGEMENTS FOR MIL-C AND MIL-C ELECTRICAL, CIRCULAR CONNECTORS AMSC N/A FSC 5935 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

2 I DEC 1975 DEPARTMENT OF DEFENSE Washington, D.C Insert Arrangements for MIL-C and MIL-C Electrical, Circular Connectors MIL-STD This military standard is approved for use by all Departments and Agencies of the Department of Defense. 2. Recommended corrections, additions, or deletions should be addressed to the Commander, Air Force Logistics Command, MMGE, Wright-Patterson AFB, Ohio ii

3 CONTENTS 1. SCOPE 1 2. REFERENCED DOCUMENTS 1 3. DEFINITIONS 1 4. GENERAL REQUIREMENTS (nonapplicable) 1 5. DETAILREQUIREMENTS Dimensions Marking Drawing notes 2 Page SECTIONS 100A INSERT ARRANGEMENTS, ELECTRICAL CONNECTORS, SERIES I, FOR MIL-C AND MIL-C A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A INSERT ARRANGEMENTS, ELECTRICAL CONNECTORS, SERIES II, FOR MIL-C AND MIL lA Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size iii

4 SECTIONS - Continued Page 206A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell Size A Insert Arrangement, Electrical Connector, Shell size iv

5 1. SCOPE 1.1 This standard covers insert arrangements for use with MIL-C and MIL-C circular connectors. 2. REFERENCED DOCUMENTS 2.1 The issues of the following documents in effect on the date of invitation for bids form a part of this standard to the extent specified herein. SPECIFICATIONS MILITARY MIL-C MIL-C Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect, Environment Resistannt, Removable Crimp Contacts. Connector, Electrical, Miniature, Quick Disconnect (For Weapons Systems) Established Reliability. (Copies of specifications, standards, drawings and publications required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 3. DEFINITIONS 3.1 The terms used in this standard are generally accepted by the electrical and electronics industries and commonly used in electrical connector engineering practice. 4. GENERAL REQUIREMENTS Not applicable. 5. DETAIL REQUIREMENTS 5.1 Dimensions. Dimensions shall be in accordance with the applicable section of this standard and the following dimensional data: (a) Indicates of insert arrangement. (b) All dimensions (TP) and in inches. Dimensions and markings: Front face of pin insert shown (socket insert opposite). (c) No. 12 contacts MIL-C pin contacts.094 ±.001 diameter, socket contacts entry hole (contact sleeve).090 minimum diameter, number of places as applicable. MIL-C pin contacts.094 ±.001 diameter, socket insert entry hole.102 minimum diameter, number of places as applicable. (d) No. 16 contacts MIL-C pin contacts.0625 ±.0010 diameter, socket contacts entry hole (contact sleeve).067 minimum diameter, number of places as applicable. MIL-C pin contacts.0625 ±.0010 diameter, socket insert entry hole.071 minimum diameter, number of places as applicable. (e) No. 20 contacts MIL-C pin contacts.040 ±.001 diameter, socket contacts entry hole (contact sleeve).045 minimum diameter, number of places as applicable. 1

6 MIL-C pin contacts.040 ±.001 diameter, socket insert entry hole.040 minimum diameter, number of places as applicable. (f) (g) (h) No. 22 and 22M contacts No. 22 D contact No. 8 coaxial contacts MIL-C pin contacts.0300 ±.0005 diameter, socket contacts entry hole (contact sleeve).036 minimum diameter, number of places as applicable. MIL-C pin contacts.0320 ±.0005 diameter, socket insert entry hole.035 minimum diameter, number of places as applicable. MIL-C pin contacts.0300 ±.0005 diameter, socket insert entry hole.035 minimum diameter, number of places as applicable. MIL-C pin contacts.218 ±.001 diameter, socket insert entry hole.227 minimum diameter, number of places as applicable. (i) (j) Gage features for receptacle connectors shall be.002 smaller than H at MMC, and.006 smaller than GG at MMC. Gage features for plug connectors shall be.002 larger than W at MMC and.006 larger than GG at MMC. NOTE: (a) (b) (c) For MIL-C connectors; this requirement pertains to the pin contacts and the socket entry holes (contact sleeve). For MIL-C connectors; this requirement pertains to the closed entry hole of the socket contacts. For MIL-C connectors; this requirement pertains to the tip of the pin contact. 5.2 Marking. Marking shall be in accordance with MIL-C-38999, MIL-C-27599, and as shown in the applicable section of this military standard. 5.3 Drawing notes. The following information is applicable to all figures of this military standard. (a) Dimensions are in inches. (b) Metric equivalents (to the nearest.01 mm) are given for general information only and are based upon 1 inch = 25.4 mm. Custodians: Army - EL Navy - AS Air Force -85 Review activities: Army - MU, MI Navy - EC, MC, OS Air Force -11, 15, 17, 80 DSA -ES Preparing activity: Air Force -85 (Project )

7 SECTION 100 INSERT ARRANGEMENTS, ELECTRICAL CONNECTORS, SERIES I, FOR MIL-C AND MIL-C SECTION 101A 102A 103A 104A 105A 106A 107A 108A 109A Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Page SECTION 100A

8 I DEC 1975 SECTION 101 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE 9 INCHES MM (Applicable to MIL-C only) SECTION 101A I DEC 1975

9 I DEC 1975 SECTION 101A 101.2

10 SECTION 102 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 102A

11 SECTION 102A 102.2

12 102.3 SECTION 102A

13 SECTION Downloaded from

14 SECTION 103 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 103A

15 SECTION 103A 1 Dec

16 103.3 SECTION 103A

17 SECTION 104 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 104A

18 SECTION 104A 104.2

19 104.3 SECTION 104A

20 SECTION 104A 104.4

21 SECTION 105 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 105A

22 SECTION 105A 105.2

23 105.3 SECTION 105A

24 SECTION 105A 105.4

26 SECTION 106A 106.2

27 106.3 SECTION 106A

28 SECTION 106A 106.4

29 CONTACT LOCATION CONT LOCATION CONT LOCATION CONT LOCATION NO. X AXIS Y AXIS NO. X AXIS Y AXIS NO. X AXIS Y AXIS INCHES MM INCHES MM INCHES MM INCHES MM (Applicable to MIL-C only). Shell Arrangement Number of Size of Service Contact Supersedes Size No. Contacts Contacts Rating Location Document D M All MS SECTION 106A 106.5

30 SECTION 107 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 107A

31 SECTION 107A 107.2

32 107.3 SECTION 107A 1 DEC 1075

33 SECTION 107A 107.4

34 107.5 SECTION 107A

35 SECTION 107A 107.6

36 SECTION 108 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 106A

37 SECTION 108A 108.2

38 108.3 SECTION 108A

39 SECTION 108A 108.4

40 108.5 SECTION 108A

41 SECTION 108A 108.6

42 108.7 SECTION 108A

43 SECTION 108A 108.8

44 108.9 SECTION 108A

45 SECTION 109 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 109A

46 SECTION 109A 109.2

47 109.3 SECTION 109A

48 SECTION 109A 109.4

49 109.5 SECTION 109A

50 SECTION 109A 109.6

51 109.7 SECTION 109A

52 SECTION 109A 109.8

53 109.9 SECTION 109A

54 MIL-STD October 1974 SECTION

55 SECTION 200 INSERT ARRANGEMENTS, ELECTRICAL CONNECTORS, SERIES II, FOR MIL-C AND MIL-C SECTION 201A 202A 203A A 206A 207A 208A 209A Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Insert Arrangement, Electrical Connector, Shell Size Page SECTION 200A 200.1

56 SECTION 201 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 201A

57 SECTION 201A 201

58 SECTION 202 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 202A 1

59 SECTION 202A 202.2

60 SECTION 203 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 203A

61 SECTION 203A 203.2

62 203.3 SECTION 203A

63 SECTION 204 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 204A

64 SECTION

65 204.3

66 SECTION 204A 204.4

67 SECTION 205 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 205A

68 SECTION 205A 205.2

69 SECTION 205A 1 DEC 1976

70 SECTION 205A 205.4

71 205.5 SECTION 205A

72 SECTION 206 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 206A

73 SECTION 206A 206.2

74 206.3 SECTION 206A

75 SECTION 206A 206.4

76 206.5 SECTION 206A

77 SECTION 206A 206.6

78 206.7 SECTION 206A

79 MIL-STD October

80 SECTION 207 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 207A

81 SECTION 207A 207.2

82 207.3 SECTION 207A

83 SECTION 207A 207.4

84 207.5 SECTION 207A

85 SECTION 207A 207.6

86 SECTION 208 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 208A

87 SECTION 208A 208.2

88 SECTION 208A 208.3

89 SECTION 208A 208.4

90 208.5 SECTION 208A

91 SECTION 208A 208.6

92 208.7 SECTION 208A

93 SECTION 209 INSERT ARRANGEMENT, ELECTRICAL CONNECTOR SHELL SIZE SECTION 209A

94 SECTION 209A 209.2

95 209.3 SECTION 2099A

96 SECTION 209A 209.4

97 209.5 SECTION 209A

98 SECTION 209A 209.6

99 209.7 SECTION 209A

100 MIL-STD October 1974 SECTION

101

DEPARTMENT OF DEFENSE INTERFACE STANDARD INSERT ARANGEMENTS FOR MIL-DTL-38999, MIL-C SERIES A, AND MIL-C ELECTRICAL, CIRCULAR CONNECTORS

NOTICE OF CHANGE INCH-POUND 17 January 2003 DEPARTMENT OF DEFENSE INTERFACE STANDARD INSERT ARANGEMENTS FOR MIL-DTL-38999, MIL-C-29600 SERIES A, AND MIL-C-27599 ELECTRICAL, CIRCULAR CONNECTORS TO ALL HOLDERS