Amphenol. 608 Series. Amphenol Limited. Design Features. Circular Environmental Connectors Approved to BS9522 F0020 (Pattern 608)
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1 Amphenol 608 Series Circular Environmental Connectors Approved to BS9522 F0020 (Pattern 608) CE30 Design Features Keyway Polarisation. Ni Aluminium Bronze Shells. Threaded Anti Vibration coupling mechanism. Crimp or Solder Contacts. -55 to C Temp Range High Impact Strength The Amphenol 608 series is a range of nickel aluminium bronze connectors with a 2 start acme thread coupling mechanism. The rugged design features and highly corrosion resistant materials make this connector series ideal for marine applications where equipment is continually exposed to rough treatment and salt laden atmosphere. Amphenol Limited
2 Connector Styles Straight Plug British Standard Part No C2560-xx-xx-xxxx Amphenol Part No (Crimp) T-xx-xxxx (Solder) T-xx-xxxx A A1 C D!A E F H THREAD mm in. mm in. mm in. mm in. (CLASS 2A) mm in /16 28 U.N.E.F /16 24 U.N.E.F /16 24 U.N.E.F /16 20 U.N.E.F /16 20 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F. Wall Mount Receptacle British Standard Part No C2561-xx-xx-xxxx Amphenol Part No (Crimp) T-xx-xxxx (Solder) T-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10in (2.6mm) 20-24, 0.24in (6.1 mm) A A1 B C MAX E F THREAD D DIA ±. ±.005 mm. in. mm. in. mm. in. mm. in. mm. in. (CLASS 2A) mm. in. mm in /16 28 U.N.E.F /16 24 U.N.E.F /16 24 U.N.E.F /16 20 U.N.E.F /16 20 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F /16 18 U.N.E.F Jam Nut Receptacle Single Hole Fixing (With Accessory Thread) British Standard Part No C2562 Amphenol Part No (Crimp) T-xx-xxxx (Solder) T-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10 in (2.6mm) 20-24, 0.24in (6.1 mm) A A1 B C D E K mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in Jam Nut Receptacle Single Hole Fixing (No Accessory Thread, Solder Contacts only) British Standard Part No C2563-xx-xx-xxxx Amphenol Part No (Solder) A-xx-xxxx Max Panel Thickness, Shell Size 8-18, 0.10in (2.6mm) 20-24, 0.24in (6.1 mm) A B C D E H K mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in
3 Insert Arrangements Panel Mounting Details Arrangement Crimp Solder No Contacts Contact Size Rating X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X a dia T CRS W DIA X V CRS Y DIA Z ±. ±.005 MIN ±.25 ±.010 CRS (T.P.) MIN ±. ±.005 ±. ±.005 mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in Voltage Rating Sea Level 1 2 Working Voltage DC Voltage Proof DC *Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since he is in the best position to know what peak voltages, switching surges, transients, etc. can be expected in a particular circuit
4 Accessories Connector Ordering Codes Amphenol Part No British Standard Part No Accessory and Tool Ordering Code
5 Keyway Orientation ANGLE N `B C E F Assembly Instructions Connectors are supplied with a full complement of contacts but can be supplied separately. Contact Size Colour Code Contact Part Nos Quantity Per Pack A W G Suitable Wire Sizes Permissible Insulation O.D. range for Grommet sealing in mm Stripping Lengths 20 RED pin: 162GB , pk skt: , pk BLUE pin: 162GB , pk skt: pk :18: in mm in mm Wire Stripping Strip 5 6mm ( 220 in ) to 6 6mm (.260 in ) of insulation from end of wire for both size 20 and 16 contacts taking care not to cut or nick strands. If ends fray twist them back to their original lay Crimp Wire to Contact Use (M ) with Turret Head (M22520/1-02). Release and rotate Turret Knob to proper contact size (as per colour code) and lock adjust Selector Knob on handle to correct wire size (see table) Insert stripped wire into Contact Pocket until it is visible through inspection hole Fully seat Contact in Crimp Tool Positioner and close handles in one full stroke (The Rachel will not release until tool has completed full stroke) Inspect Crimp for wire visibility through Inspection Hole Crimping Jaw Setting Contact Size Wire Size Crimp Jaw Setting 24 No No 3 20 No 4 20 No No 5 16 No 6 Contact Size Insertion Tool Part No 20 MS 24256A-20 (T ) 16 MS 24256A-16 (T ) Removal Tool Part No MS (T ) MS24256R-16 (T ) Grommet Sealing Plug 162GB GB Contact Insertion Contact Removal Select the proper insertion tool for the size of contact as per table The insertion tool and procedure are the same for both pin and socket contacts Slide rear accessory and sleeve over wire bundle Lay wire in groove of insertion tool and slide contact into front of 1001 until it is properly located in tool probe Insert contact into the correct hole in the rear face of the grommet Keeping contact in line with the axis of the hole, apply a smooth even push on the tool until the contact is fully seated in position Note it is essential that the contact and tool are correctly aligned with the axis of hole during insertion to prevent damage to contacts Withdraw tool at right angles to grommet surface until completely free of connector All contacts must be inserted whether in circuit or not and the appropriate size sealing plug used behind any contacts that are not wired. Push the sealing plug by hand until it is fully seated. CAUTION extra care is required in this operation to prevent damage to the connector Remove the rear accessory and sleeve and slide back on wire bundle Select the proper removal tool for the size of contact from table The same tool is used for both pin and socket contacts Position the removal tool over the contacts to be removed and push until tool probe is fully bottomed, shown when indicator band enters insert hole Tool is inserted to first band only when removing pin contacts and to second band for socket contacts removal Slide the plunger knob forward to remove contact N B removed tool is inserted into hole of connector.
6 Amphenol 608 Specials Hermetic Receptacles Wall Mount, Jam Nut, Soldermount Combat Serial Highway 100Ω Data Bus, DEF Stan Amphenol 716 Series Consult Factory for Availability. Full Range Tooled - Consult Factory for Data. Low Pass EMI Filter Receptacles Through Bulkhead Receptacles Consult Factory for Availability. Consult Factory for Availability. NOTICE Products are sold subject to Amphenol's conditions of sale ("the standard conditions"). All specifications and statements contained herein are believed to be correct at the time of printing, but no representation or warranty, express or implied, is given as to any specification or statement contained herein. Product specifications including performance characteristics are typical only and subject to deviation. Specifications are also subject to change without notice. User should not assume that all safety measures are indicated or that other measures may not be required. No representation or Warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such infringement. Amphenol Limited Thanet Way, Whitstable, Kent, CT5 3JF, England. Telephone: (01227) Fax: (01227)
7 Amphenol 608 Series RFI sealed backshells for 608 crimp connectors Shell size Dia A max Length B max Dia C max Shell size Thread A Thread B Part No Nato No /16 x 20 7 /16 X /16 X 20 9 /16 X /16 X 20 /16 X /16 X 20 /16 X /4 X 20 /16 X /8 X /16 X /2 X /16 X /16 X /16 X /16 X 20 UN-2A 1 7 /16 X 18 UNEF-2B Amphenol Ltd Marine Products Shell size Thread 'A' Thread 'B' Part No Nato No. Connector Outlet /16 x 20 9 /18 x /16 x 20 /16 x /16 x 20 /16 x /16 X 20 /16 X /16 X /16 X /4 X /16 X /4 X /16 X /8 X 20 1 /16 X
8 608 Series RFI sealed backshells for 608 crimp connectors Shell A dia Length Thread Part No Nato No Size max. A max. 'C' /16 x 20 UN-2B /16 X 20 UNEF-2B /16 X 20 UNEF-2B /16 X 20 UN-2B /4 X 20 UN-2B /8 X 20 UN-2B /2 X 20 UN-2B /16 X 20 UN-2B /16 X 20 UN-2B Rear section Shell size Cable diameter (mm) Part Number Nato number mm to 4mm mm to 7mm mm to 4mm mm to 10mm mm to 7mm mm to mm mm to 10mm mm to 7mm mm to 16mm mm to mm mm to 10mm mm to 7mm mm to 19mm mm to 16mm mm to mm mm to 10mm mm to 22mm mm to 19mm mm to 16mm mm to mm mm to 10mm mm to 25mm mm to 22mm mm to 19mm mm to 16mm mm to mm mm to 28mm mm to 25mm mm to 22mm mm to 19mm mm to 16mm mm to mm Note: Size 20 seal plugs are supplied with each seal kit Notice: Products are sold subject to AMPHENOL s condition of sale ("the standard conditions'). All specifications and statements are believed to be correct at the lime of printing, but no representation of warranty, express or Implied Is given as to any specification or statement contained herein. Product specifications including performance characteristics are typical only, and subject to deviation. Specifications are also subject to change without notice. User should not assume that all safety measures are indicated or that any other measures may not be required. No representation or warranty, express or Implied, Is given that any use of products (Including any stated or suggested use) does not Infringe any patent, registered design or other third party rights and no suggested use of products can be taken to recommend such infringement. Amphenol AMPHENOL LIMITED Thanet Way, Whitstable, Kent CT5 3JF Tel Fax
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