Multifunctional joystick handle 341/342G...
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1 Multifunctional joystick handle 341/342G... for joystick base J4, J5 and J6 + high versatility thanks to exceptional modularity, many different configurations available + 2 different versions with ergomic design specific for right hand (341G) and left hand (342G) + backlight, night and function s available + optional integrated CAN electronics + up to 6 s or 1 thumbwheel and 3 push buttons can be incorporated in the handle + optional mechanical adapters for all most common joysticks available on the market + optional presence detection with capacitive sensor + variable colour design Use The multifunctional joystick handle is used in offroad vehicles, mostly construction vehicles, material handling, and agricultural tractors. Its modularity combined with the flexible design allows to manufacture small batches in many different versions. No additional tooling costs are needed to implement all the specific functions required in a modern joystick handle. 341G typ 1 - up to 6 s with night and function Types 341G thumbwheel horizontal / 342G with thumbwheel on the side - up to 3 s and 1 thumbwheel with night and function. Available for right and left hand. 341G thumbwheel vertical left available with up to 3 s and 1 thumbwheel with night and function. 341G/342G - Ver. 1.4 Page 1 of 17
2 Mechanical assembly» Dimensions pushbutton 2 pushbutton 3 pushbutton 1 inlay pushbutton 4 pushbutton 5 pushbutton 6» Bedienmodul Frontseite Due to the compact design, there are up to 5 s on the face plate*. *t assembled positions are covered. central thumbwheel left thumbwheel right thumbwheel without thumbwheel 341G/342G - Ver. 1.4 Page 2 of 17
3 » Thumbwheel caps Ergomic cap versions depends on configuration position shape A: asymmetric cap shape B: symmetric cap Key mechanical data» Generals Electronic protection class IP67 Operating temp. range -25 C to +85 C (-13 F to 185 F) Storage temp. range -40 C to +85 C (-40 F to 185 F) Weight approx. 250g Material PA6, PC Serial versions right hand version (341G) or left hand version (342G) Salt spray test resistant according to IEC Vibration/ shock test shock / continuous shock - test according to DIN IEC 68 part 2-29 vibration - test according to EN Chemische Beständigkeit + transmission oil + engine oil + diesel + biodiesel + battery acid (conditional) + cleaning agent + petrol + cooling water mixture + standard drinks» Thumbwheel Characteristics Illumination night, multicolour- on request Switching function contactless magnetic actuation with shielded Hall effect sensor Operating temp. range -40 C to +85 C (-40 F to +185 F) according to DIN IEC 68 Actuation angle either ±10 or ±30 Function detent, 3 latching positions on request Life time > 5 mio. cycles 341G/342G - Ver. 1.4 Page 3 of 17
4 » Push button Characterisics Electronic protection class IP67 life time > 4 mio. cycles Symbols available on request Illumination night and function Operating temp. range -40 C to +85 C (-40 F to F) Mounting on PCB or thread M12x1 with locking nut Stroke 2 ±0,2 mm Actuation force 5 ±2 N UV-Beständigkeit according to IEC Shock/ vibration resistant according to DIN IEC 68 Teil 2 Mounting The following mounting adapters allows to mount the handle on the most common joystick types available on the market. Other adapters may be available upon request. J4/J5 right and left hand J6 right and left hand external thread M14x1,5 und M12x1,75 internal thread M12x1,75 The following rubber boots are selectable in standard version: suitable for elobau J4 joystick suitable for elobau J5 joystick suitable for elobau J6 joystick suitable for Bosch Rexroth standard joysticks suitable for Bosch Rexroth standard joysticks with locking magnet 341G/342G - Ver. 1.4 Page 4 of 17
5 Key electrical data» Standard input controls (without internal BUS-electronic modul) Thumbwheel Possible output signals 1) ratiometric analogue ratiometric redundant analogue 3) ratiometric semi redundant analogue 2) switch output 4) 1) with Multicolour, only the semi-redundant signal is possible 2) seperated power supply 3) seperated power supply 4) CAN version available with digital output Analogue output Switch output Operating voltage Operating current Neutral position Signals 1 or 2 outputs (same signal direction/opposite signal direction); 0,5...4,5 / 4,5...0,5 VDC 3 switching points NPN 5 ±0,5 VDC max. 15 ma 2,5 VDC Push buttons LED Contact type Switching voltage Switching current Switching power max. 2 (night and function ) N.O. max. 48 V max. 0,3 A max. 5 W/VA» Capacitive presence detection Operating voltage Load current 5 ±0,5 VDC max. 100 ma The following configurationes are optionally available on request:» CAN-Interface Version ISO 11898, CAN specification 2.0B Operating voltage VDC Reverse polarity protection - 36 VDC Current consumption (without LEDs) < 120 ma Current consumption (mit LEDs) < 500 ma Protocol CANopen, SAE J1939 CAN 341G/342G - Ver. 1.4 Page 5 of 17
6 Integrated CAN-Interface + First handle with directly integrated CAN electronic module + Advantages: material, weight and space saving. Compared to traditional wiring, there is only a set of wires connected to the bus line. This saves time and money in the assembly process. + Many possibilities to illuminate the control elements. Number of functions is restricted without the CAN module, because of the limited number of wires that can be routed to the handle (maximum 16 with the joystick bases J5 or J4, maximum 12 with the joystick base J6). + Communication: CANopen or SAE J Individual protocols are specific and have to be defined in cooperation with the customer. Capacitive presence detection The 361/362G can be upgraded with a capacitive sensor to detect the presence of the operator s hand. This function is intended to prevent unintentional actuation. Operation principle: Like in a capacitor, two electrical conductive electrodes have a defined capacitance. This capacitance is affected by the dimension of the electrodes, the distance and the permittivity. When a conducting object approaches these electrodes (e.g. a finger or the operator s hand) there will be a parallel capacitance present between the object and the capacitive sensor. The original capacitance will change and this will be identified by the sensor. Parameters like hysteresis, sensibility and distance of switching on and off can be adjusted through the controller software. The capacitive presence detection is t designed as a safety related function! Circuit: 341G/342G - Ver. 1.4 Page 6 of 17
7 Options for backlight» Thumbwheel Without Backllight (night) Multicolour (upon request) Options LEDs, closed funnel same colour for all three thumbwheel positions changeable LED colours in centre position Night colours (further colours upon request) red green white Multicolour-LED colours (only upon request) red / green blue / green red / blue If there is, a coloured inlay could be positioned instead of the fibre-optic. This allows the operator to easily identify the functions. Function with one colour night : The centre position of the thumbwheel has one colour which is also visible when it is deflected. Function with Multicolour (only available upon request): In centre position, the Multicolour LED has the possibility to display three different colours (RGB = red, green, blue) and also combinations of these three colours. The other LEDs in the deflected positions are static LEDs with one colour. This enables to hold a color which is activated in ather position (for example in the upper deflection position) when the thumbwheel moves back to the center position. Therefore the status of the function which is activated and held (for example in the upper deflection position) will still be visible when the thumbwheel returns to the center position. The activation of the colours has to be managed by the integrated CAN electronics or an external electronics. Please contact our technical sales team for further information. LED 1 LED 2 LED 3 Night colour A or Multicolour (on request) LED 1 colour A LED 2 (RGB) colour A/B/C LED 3 colour B 341G/342G - Ver. 1.4 Page 7 of 17
8 » Push button Without Night Function Illumination LEDs white colour additional LED in other colours when button is activated* * only available with CAN-interface; with common parallel wiring, triggering has to be managed external Function colours red blue green yellow The example of 342G» Illuminated symbols instead of * If button is installed, there is the possibility to place an illuminated symbol layer. This layer has a maximum diameter of 11 mm. * available upon request Flexibility in colours» Options The handle can be delivered in specific colours in order to match a universal colour scheme in the application. Define the colours of the following components: a) front control module b) front shell c) rear shell d) rear control module e) c) a) Layer/inlay (aluminium or darkgrey coloured in standard) (see page 10): b) d) e) upper optical inlay The example of 341G - typ 1 The standard colors for the modules above are listed beside and below. Other colours are available upon request. Front and/or rear shell (grip shell) signal-black RAL G/342G - Ver. 1.4 Page 8 of 17
9 » Thumbwheel Colour signal-black traffic-grey B signal-red signal-orange Colour number RAL9004 RAL7043 RAL3001 RAL2010 The colours above are standard colours. Further colurs are available upon request.» Push buttons + Individual printed symbols according to the switching function and application are available upon request. + Individual symbols available upon request + A new printing techlogy ensures a high abrasion resistance. Wide circular printing area of 10 mm in diameter. Colour traffic-red signal-blue traffic-green pastel-orange ocker-brpwn traffic-yellow signal-white signal-black slate-grey traffic-grey A Colour number RAL3020 RAL5005 RAL6024 RAL2003 RAL8001 RAL1023 RAL9003 RAL9004 RAL7015 RAL7042 The example of 341G - typ 1» Individual options We offer many different posibilities for other special configurations of the handle (for example coloured housing shells). 341G/342G - Ver. 1.4 Page 9 of 17
10 Fax: +49 (0) Specification of your handle» Colours Front control module 01 aluminium RAL dark-grey RAL7021 Front shell 01 signal-black RAL traffic-grey A RAL7042 standard handle 341G - Typ 1 Rear shell 01 signal-balck RAL traffic-grey A RAL7042» Handle version handle right hand (341G - DR horizontal) dark-grey/alu partially horizontal handle right hand (341G - DR vertical left) dark-grey/alu partially vertical handle left hand (342G DR horizontal) aluminium handle left hand (342G DR vertical right) dark-grey/alu partially vertical» Mounting adapter elobau J4 / J5 elobau J6 M12x1,75 external thread M12x1,75 internal thread external thread M14x1,5» Rubber boot elobau J4 elobau J5 elobau J6 suitable for Bosch Rexroth standard joysticks suitable for Bosch Rexroth standard joystick with locking magnet without rubber boot 341G/342G - Ver. 1.4 Page 10 of 17
11 Fax: +49 (0) Capacitive presence detection yes» Illumination There is the option of an uniform backlight and an additional function, which colour also has to be defined uniform. The exact position of a function can be selected in the following positions. Push button without night function night and function LED colour 2 night white LED colour 1 function * red yellow blue green *further coloursare available upon request Thumbwheel without night LED colour night red white green» Front control For the assembly of the front shell, the ajacent seven positions have to be defined. Pos.1 Pos.2 Pos.3 Please indicate the desired specification of every position and the corresponding colour code on the following page. Pos.5 Pos.4 341G/342G - Ver. 1.4 Page 11 of 17
12 Fax: +49 (0) G without thumbwheel - typ 1 Position 1 Position 3 cap colour:... cap colour:... without function without function Position 2 Position 5 cap colour:... cap colour:... without funcion Position 4 cap colour:... without function without function Colour Colour number 01 traffic-red RAL signal-blue RAL traffic-green RAL pastel-orange RAL ocker-brown RAL traffic-yellow RAL signal-white RAL signal-black RAL slate-grey RAL traffic-grey RAL7042 Position 6 cap colour: G/342G - Ver. 1.4 Page 12 of 17
13 Fax: +49 (0) /342G thumbwheel horizontal - Typ 2 handle right hand (341G) shape A shape B Colour Colour number 01 signal-balck RAL9004 handle left hand (342G) 02 traffic-grey B RAL signal-red RAL signal-orange RAL2010 Thumbwheel Position 1 Position 2 thumbwheel ±10 actuation angle ±30 actuation angle asymmetric cap shap A symmetric cap shap B cap colour: RAL:... cap colour:... without function illum. Position 6 cap colour:... without function illum. cap colour: G/342G - Ver. 1.4 Page 13 of 17
14 Fax: +49 (0) G thumbwheel vertical- typ 3 handle right hand (341G) shape A shape B Colour Colour number 01 signal-balck RAL9004 handle left hand (342G) 02 traffic-grey B RAL signal-red RAL signal-orange RAL2010 Thumbwheel Position 1 Position 2 thumbwheel ±10 actuation angle ±30 actuation angle asymmetric cap shap A symmetric cap shap B cap colour: RAL:... cap colour:... without function illum. Position 6 cap colour:... without function illum. cap colour: G/342G - Ver. 1.4 Page 14 of 17
15 Fax: +49 (0) Illumination specification of the thumbwheels Output redundant LED 1 LED 2 LED 3 red - - yellow green yellow Output semi redundant LED 1 LED 2 LED 3 white - - green - - blue - - green green, red* green blue white orange Output ratiometric LED 1 LED 2 LED 3 white - - red - - green - - orange - - yellow - - green green, red* green red white green blue red blue red white green *The Multicolour LED can display two colours for the center position, e.g. the last operating direction until it be pressed to the opposite direction. But that has to be controlled externally. Output signal specification of the thumbwheels There are *one or **two output signals possible with the following options: *one output signal: signal 1 with 0,5 up to 4,5 VDC or 4,5 up to 0,5 VDC ** two output signals: signal 1 and signal 2 opposed or synchonised, 0,5 up to 4,5 VDC or 4,5 up to 0,5 VDC Analogue output Output signal Signal position 1 signal 1 0,5 VDC signal 2 4,5 VDC signal 1 4,5 VDC signal 2 0,5 VDC ratiometric analogue* ratiometric semi redundant analogue** ratiometric redundant analogue** Signal position 0 signal 1 and 2 2,5 VDC switch output For example: Signal position 2 signal 1 4,5 VDC signal 2 0,5 VDC signal 1 0,5 VDC signal 2 4,5 VDC OPTION A voltage [VDC] 4,5 signal 1 Selection 0,5 signal 1 signal position 2 angle range [ ] signal position 1 OPTION B voltage [VDC] 4,5 signal 2 0,5 signal 1 signal position 2 angle range [ ] signal position 1 OPTION C voltage [VDC] 4,5 signal 2 0,5 signal 1 signal position 2 angle range [ ] signal position 1 You can find detailed information about the switching options in the product information sheet thumbwheel 175D at 341G/342G - Ver. 1.4 Page 15 of 17
16 Fax: +49 (0) Rear controls Possible positionen: Push button colour: Colour Colour number 01 traffic-red RAL signal-blue RAL traffic-green RAL pastel-orange RAL ocker-brown RAL traffic-yellow RAL signal-white RAL signal-balck RAL slate-grey RAL traffic-grey A RAL7042 Position 6 cap colour:...» Input and output selections for the integrated functions Connection type supply voltage selection if the controls ( and Thumbwheel) are connected outside of the handle power supply handle U B 12 VDC (thumbwheels excluded, U B 5 VDC ) power supply handle U B 24 VDC (thumbwheels excluded, U B 5 VDC) power supply handle U B 5 VDC with integrated electronic module CANopen SAE J1939» Mounting options without mounting (handle only) Mounting mounted on joystick base ( see base specification; J4 _ J5 _ J6 _ AA_0 341G/342G - Ver. 1.4 Page 16 of 17
17 Fax: +49 (0) Your product enquiry Quantity Batch size Name/ first name company Address Postal code/ town Country Å Æ Notes, questions, other 341G/342G - Ver. 1.4 Page 17 of 17
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