GS/DURAPULSE Accessories EMI Filters

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1 The CE Declaration of Conformity for the GS2 and DURAPULSE AC drives was completed in conjunction with the EMI filters listed. Use the following table to specify the corresponding EMI filter for each AC drive model. CE compliance requires the use of EMI filters for GS2 and DURAPULSE AC drives. GS1 AC drives have internal EMI filtering, and do not require separate filters. 3phase Input Power L1 L2 EMI Input Filter L1 L2 L3 L3 GS34030 shown AC Drive 115V / 230V GS21xxx GS220P5 (1ph) GS221P0 (1ph) GS222P0 (1ph) GS321P0 (1ph) GS322P0 (1ph) GS223P0 (1ph) GS323P0 (1ph) GS225P0 GS227P5 EMI Input Filter Specifications AC Drive 460V / 575V EMI Filter Price Input Power Dimensions 20DRT1W3S <> 1phase, 20A Figure 1 32DRT1W3C <> 1phase, 32A Figure 2 40TDS4W4B <> 3phase, 40A Figure 3 GS241P0 GS242P0 GS243P0 GS245P0 GS247P5 11TDT1W4S <> 3phase, 11A Figure 4 17TDT1W44 <> 3phase, 17A Figure 5 GS TDT1W4B4 <> 3phase, 26A Figure 6 GS220P5 (3ph) GS25xxx not available n/a GS221P0 (3ph) (note 1) GS222P0 (3ph) (note 1) GS321P0 GS322P0 GS223P0 (3ph) (note 1) GS323P0 GS325P0 GS327P5 GS32010 GS32015 GS TDT1W4C <> 3phase, 10A Figure 7 26TDT1W4C <> 3phase, 26A Figure 8 GS34020 GS34025 GS34030 GS34040 GS34050 GS32025 GS32030 GS32040 GS TDS4W4C <> 3phase, 50A Figure 9 100TDS84C <> 3phase, 100A Figure TDS84C <> 3phase, 150A Figure 11 GS TDS84C <> 3phase, 180A Figure 12 GS341P0 GS342P0 GS343P0 RF022B43AA <> 3phase, 5.9A Figure 13 GS345P0 RF037B43BA <> 3phase, 11.2A Figure 14 GS347P5 GS34010 GS34015 GS34075 GS34100 RF110B43CA <> 3phase, 25A Figure TDDS84C <> 3phase, 200A Figure 16 Note 1: EMI filters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse, but do NOT mount underneath GS2 drives. e13 74 Drives/s/Motion

2 Company Information Dimensions Figure 1 [ units = mm ] Systems Programmable Controllers Field I/O Software POWERIN Cmore & other HMI Drives Soft Starters s & Gearbox 20DRT1W3S Steppers/ Servos Controls Figure 2 [ units = mm ] A M5X0.8(4x) 10.0 Proximity Photo Limit Switches R3.0 Encoders E D POWERIN 101 AWG 12 BLUE 101 AWG 12 BLACK 101 AWG 12 G/Y F Current Pressure C DRT1W3C H B R4.5 o8.0(4x) Temperature Pushbuttons/ Lights Process G Relays/ Timers Figure 3 [ units = mm ] o7,0(2x) TDS4W4B o7.0x10(2x) Comm. Terminal Blocks & Wiring POWERIN A B M4X0.7 Power Circuit Protection Enclosures C MAX. Tools M6X1.0(4x) Pneumatics Appendix MAX AWG10 Y/G 1015 AWG10 BLUE T/L AWG10 BLUE S/L AWG10 BLUE R/L Product Part # Drives/s/Motion e13 75

3 Figure 4 [ units = mm ] A F B C POWERIN 1015 AWG18 BLUE 1015 AWG18 BLACK 1015 AWG18 BROWN 1015AWG18 Y/G R/L1 S/L2 T/L3 C E M4X0.7(3x) 11TDT1W4S Figure 5 [ units = mm ] A M5X0.8(4x) 10.0 R POWERIN E D C B H AWG16 BLUE R/L AWG16 BLACK S/L AWG16 BROWN T/L AWG16 Y/G R4.5 o8.0(4x) 17TDT1W44 Figure 6 [ units = mm ] G TDT1W4B4 e13 76 Drives/s/Motion

4 Company Information Figure 7 [ units = mm (in) ] 125.0±2.0(4.92±0.0787) 100.0±1.0 (3.93±0.0393) ± 2.0 (9.33 ± ) 10.0 (.39) R2.5 R AWG18 BLUE BLACK BROWN G/Y 200 ± 10 (7.9 ±.39) Systems Programmable Controllers Field I/O Software Cmore & other HMI Drives 40.0±2.0 (1.57±0.0787) 10TDT1W4C ± 1.0 (8.46 ± ) Dia x (.315) Units: mm(inches) Soft Starters s & Gearbox 20.0±1.0(0.787±0.0393) Steppers/ Servos ± 1.0 (8.46 ±.0393) Controls Figure 8 [ units = mm (in) ] ±2.0 (12.05± ) Proximity Photo 153.0±2.0 (6.02±0.0787) 122.0±1.0 (4.8±0.0393) 50.0±2.0(1.97±0.787) 284.0±1.0 (11.8 ±0.0393) R AWG 14 Blue Black Brown G/Y 250.0±10.0 (9.84±0.393) R4.5 Limit Switches Encoders Current Pressure Temperature 26TDT1W4C Dia. 8.0(4X) (.315) Pushbuttons/ Lights 25.0±1.0(.984±.0393) Process Figure 9 [ units = mm (in) ] 90.0±2(3.54±.0787) Dia. 7.0(2x) ±1(2.36±.0393) ±2.0(12.59±.0787) 340.0±.0393(13.38±.0393) 363.0max(14.29) 284.0±1.0(11.8 ±.0393) Dia. 7.0x10.0(2X) M4x0.7 50TDS4W4C Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures M6x1.0(4x) 300.±10(11.81±39.3) Tools Pneumatics 150.0±2.0(5.90± AWG Appendix Product Part # Drives/s/Motion e13 77

5 Figure 10 [ units = mm (in) ] (16.93) max (14.49) ref (4.8) max 75.0(2.95) 100TDS84C (15.35) 370.0±2.0 (14.57±0.0787) (13.86) max M8x1.25(6x) (7.95) max 150.0±1.0 (5.90±0.0393) 60.0(2.36) 60.0(2.36) Dia.7.5x12.5(4x) Figure 11 [ units = mm (in) ] (18.90) max (16.46) ref (4.8) max. 75.0(2.95) 150TDS84C (17.32) 420.0±2.0 (16.54±0.0787) (15.83) max M8x1.25(6x) (7.95) max 150.0±1.0 (5.90±0.0393) 60.0(2.36) 60.0(2.36) Dia.7.5x12.5(4x) Figure 12 [ units = mm (in) ] (18.90) max (16.46) ref (4.8)max. 75.0(2.95) 180TDS84C (17.32) 420.0±2.0 (16.54±0.0787) (15.83) max M8x1.25(6x) (7.95) max 150.0±1.0 (5.90±0.0393) 60.0(2.36)60.0(2.36) e13 78 Drives/s/Motion Dia.7.5x12.5(4x)

6 Company Information Figure 13 [ units = mm (in) ] RF022B43AA Figure 14 [ units = mm (in) ] RF037B43BA Systems Programmable Controllers 28.0 (1.1) 50.0 (1.97) (4.72) 90.0 (3.54) Field I/O Software Cmore & other HMI Drives Soft Starters (8.9) (8.9) (9.4) s & Gearbox Steppers/ Servos Controls 16.0 (0.63) 24.0 (0.94) Filter Mounting screw M5x0.8(#1024) torque: 1.56~1.96N m (14~17Ib in) 5.5 (0.22) Drive Mounting screw M5x0.8x1520mm torque: 1.56~1.96N m (14~17Ib in) Proximity Photo Limit Switches Encoders Current Figure 15 [ units = mm (in) ] Figure 16 [ units = mm (in) ] Pressure RF110B43CA 200TDDS84C Temperature (45.52) ref (38.38) ref M8x1.2(2x) Pushbuttons/ Lights (9.53) max 70.0(2.76) 70.0(2.76) 70.0(2.76) 6.5x8.0(4x) Dia.15.0(12x) (5.59) max (37.40) (35.43) ref Dia.6.0(4x) Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Product Part # Drives/s/Motion e13 79

7 GS/DURAPULSE Accessories Accessories Part numbering system Note: With the exception of the EMI filters, RF filters, and LR series line reactors, each accessory part number begins with GS, followed by the AC Drive rating, and then the relevant accessory code. Following the accessory code, you will find a description code when applicable. The diagram at right shows the accessory part numbering system L1 T1 Under 20hp From power supply L2 GS and DURAPULSE AC Drive GSxxxxx T2 L3 T3 Disconnect switch + B1 ( ) 7 B2 grounding terminal GS 22P0 LR 3PH Power Supply Please follow the specific power supply requirements shown in Chapter 1 and the Warning section of the applicable GS or DURAPULSE AC Drives User Manual. Fuses Description Code (optional) 1PH: Single phase 3PH: Three phase ENC: Enclosure Blank: For reactor, blank = 3phase Accessory Code BR: Braking resistor BZL: Bezel CBL: Cable DBU: Dynamic Brake Unit EDRV: Ethernet board FB: Feedback board FKIT: Fuse Kit FUSE: Replacement fuses for FKIT KPD: Keypad LR: Line reactor (legacy) RS: Recommended Standard Horsepower Rating Example: 2P0 = 2.0 hp 7P5 = 7.5 hp 010 = 10 hp Voltage Rating 1: 115V 2: 230V 4: 460V 5: 575V Series GS: All GS and DURApulse Series Drives GS1: GS1 Series GS2: GS2 Series GS3: DURApulse Series LR: Newer line reactor series (Refer to page ) Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for ULlisted installations. (AutomationDirect fuses are not available for GS1 drives.) Contactor (Optional) Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. Input Line Reactor (Optional) Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. EMI filter (Optional) Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. (Separate EMI filters are not neccessary for GS1 drives.) RF filter (Optional) RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. Braking Resistor (Optional) Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads. (Braking resistors are not available for GS1 drives.) Output Line Reactor (Optional) (Refer to the Controls section.) (Refer to page ) (Refer to page ) (Refer to page ) (Refer to page ) (Refer to page ) Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also smooth the motor current waveform, allowing the motor to run cooler. They are recommended for operating noninverterduty motors and when the length of wiring between the AC drive and motor exceeds 75 feet. e13 46 Drives/s/Motion

8 GS/DURAPULSE Accessories hp & Over (DURAPULSE only) From power supply L1 L2 DURAPULSE AC Drive GS3xxxx T1 T2 L3 T3 Disconnect switch + +2 grounding terminal 7 Power Supply Please follow the specific power supply requirements shown in Chapter 1 of the DURAPULSE AC Drives User Manual. Fuses (Refer to page ) Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for ULlisted installations. Contactor (Optional) Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations. Input Line Reactor (Optional) Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. EMI filter (Optional) Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. RF filter (Optional) RF filters reduce the radio frequency interference or noise on the input or output side of the inverter. Braking Unit & Braking Resistor (Optional) Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads. Output Line Reactor (Optional) (Refer to the Controls section.) (Refer to page ) (Refer to page ) (Refer to page ) (Refer to page ) (pg 13 67) Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also smooth the motor current waveform, allowing the motor to run cooler. They are recommended for operating noninverterduty motors and when the length of wiring between the AC drive and motor exceeds 75 feet. Company Information Systems Programmable Controllers Field I/O Software Cmore & other HMI Drives Soft Starters s & Gearbox Steppers/ Servos Controls Proximity Photo Limit Switches Encoders Current Pressure Temperature Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Product Part # Drives/s/Motion e13 47

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