USER S MANUAL. CNC Servo Stepper Motor Control Box CH4EV12-1 Rev. 1
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1 USER S MANUAL CNC Servo Stepper Motor Control Box CH4EV12-1 Rev. 1 January, 2013 i
2 USER'S MANUAL TABLE OF CONTENTS Page # Contents 1.0 FEATURES SPECIFICATIONS SYSTEM REQUIREMENTS WARNING QUICK START (STEP BY STEP) Step 1. Connecting Motor cables Step 2. Connecting Ecoders Step 3. Connecting Limit switches Board Step 4. Connecting VFD Step 5. Aux 1 AC Plug Step 6. Connecting Probe Step 7. Connecting External E-Stop Step 8. Software Installation PINOUT DISCLAIMER... 8 ii
3 1.0 FEATURES Ethernet controlled CNC Servo Stepper Control Box. 4 Stepper Motor. Suitable for a wide range of servo stepping motors of Nema 17, 23 and 34. Connector for an external Pendant. On-Panel Emergency Stop Push Button (E-Stop). RJ45 interface for easy Limits and encoder connection. U V W Motor terminals (VFD Controller). 1 Relay Controlled AC Plug. 1 Probe input. (Probe not included) 1 External E-Stop input. 1 Remote Pendant Input. (Pendant not included) Works directly with Mach3. User s Manual Page 1
4 2.0 SPECIFICATIONS Main Voltage Input (VAC) 220V Main voltage for motors (VDC) 60V Logic supply voltage (VDC) 5V and 12V Peak Current per axis (A) 20 Amp per Phase Step input frequency 0-200KHz Digital inputs (LOW) -0.5V - 0.8V Digital inputs (HIGH) 2V-5V Aux 1 output 110VAC@10A Cooling 2 DC Fan Dimensions (in) / (mm) x19.685x / 400x500x250 Weight (lbs) / (kg) 3.0 SYSTEM REQUIREMENTS Processor 1Ghz CPU Memory 512 Ethernet Ethernet Connection Operating System Windows 2000, Windows XP, Windows Vista, or Windows 7 Software Mach3 Version R WARNING Electrical shock or serious physical injury could result due to misuse Control BOX. Disconnect power cables while installing the Control Box. Read and follow instructions on the manual. User s Manual Page 2
5 5.0 QUICK START (STEP BY STEP) 5.1 Step 1. Connecting Motor cables. STEPPER MOTOR CABLE PIN DESCRIPTION WIRE COLOR 1 A+ RED 2 A- WHITE 3 B+ BLACK 4 B- GREEN 5.2 Step 2. Connecting Ecoders. LIMIT SWITCHS CONNECTOR RJ45 DESCRIPTION PIN 1 GND 2 VCC 3 NOT USED 4 NOT USED 5 EA + 6 EA - 7 EB + 8 EB Step 3. Connecting Limit switches Board. LIMIT SWITCHS CONNECTOR RJ45 DESCRIPTION PIN 1 GND 2 LPT1_13 3 LPT1_12 4 LPT1_11 5 NOT USED 6 NOT USED 7 5VDC 8 NOT USED User s Manual Page 3
6 Sample Wiring with mechanical switches. Sample Wiring with limit switches OMRON DSA-8514 Wiring is made to work with an A32 Switch Assembly, C16 Photo and Limit Board, a C45 LIMIT AND HOME UNIVERSAL, A61 Inductive Switch Assembly or a C27- Ethernet RJ45 Breakout Board, which could take any kind of switches, including inductive, capacitive, hall effect, optical, or mechanical. 5.4 Step 4. Connecting VFD. 5.5 Step 5. Aux 1 AC Plug. 110 VAC outputs controlled by electromechanical Relays. User s Manual Page 4
7 5.6 Step 6. Connecting Probe. Touch probes are wired and preconfigured and just needs to be connected to the back panel. CNC4PC offers this unit: but other may be used as long as the wiring is compatible, Refer to the product s documentation for additional information: Step 7. Connecting External E-Stop. The external e-stop is optional. If the plug is not present, the e-stop circuit will get closed. If the plug is put in place, a NC e-stop switch must be used. User s Manual Page 5
8 5.8 Step 8. Software Installation. Before connecting the box to power install the basic software and configuration files: 1. Download and install Mach3: 2. Download and install the Ethernet Driver and Smooth Stepper Plugin: 3. Install the Mach3 License. 4. Download and copy XML and configuration files: Make sure to copy each file in the specific directory. User s Manual Page 6
9 6.0 PINOUT PORT PIN CONTROL BOX FUNCTION MACH FUNCTION 1 1 NOT USED NOT USED 1 2 STEP X STEP PIN# 1 3 DIR X DIR PIN# 1 4 STEP Y STEP PIN# 1 5 DIR Y DIR PIN# 1 6 STEP Z STEP PIN# 1 7 DIR Z DIR PIN# 1 8 NOT USED NOT USED 1 9 NOT USED NOT USED 1 10 MACH E-STOP FUNTION ESTOP 1 11 LIMIT X X LIMIT Y Y LIMIT Z Z STEP SPINDLE (PWM) STEP PIN# 1 15 PROBE PROBE 1 16 DIR SPINDLE DIR PIN# 1 17 NOT USED NOT USED 2 1 NOT USED NOT USED 2 2 ENCODER A ENCODER 1 AND MPG#1 2 3 ENCODER B ENCODER 1 AND MPG#1 2 4 SELECT X (MPG) OEM TRIG #1 2 5 SELECT Y (MPG) OEM TRIG #2 2 6 SELECT Z (MPG) OEM TRIG #3 2 7 SELECT A (MPG) OEM TRIG #4 2 8 SELECT 1 (MPG) OEM TRIG #5 2 9 SELECT 10 (MPG) OEM TRIG # SELECT 100 (MPG) OEM TRIG # NOT USED NOT USED 2 12 SELECT 5(MPG) OEM TRIG # SELECT 6 (MPG) OEM TRIG # NOT USED NOT USED 2 15 NOT USED NOT USED 2 16 AUX 1 OUTPUT # CHARGE PUMP CHARGE PUMP User s Manual Page 7
10 7.0 DISCLAIMER Use caution. CNC machines could be dangerous machines. DUNCAN USA, LLC or Arturo Duncan are not liable for any accidents resulting from the improper use of these devices. This product is not fail-safe device, and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage, bodily injury or loss of life. User s Manual Page 8
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