Scalable Machine Automation. When we say it works, IT WORKS!

Transcription

1 Scalable Machine Automation When we say it works, IT WORKS!

2 Turning ideas into machines that work... With over 50,000 buying machine builders worldwide - 10,000 in Europe - and 50 years experience in machine automation, we particularly pride ourselves in helping these companies turn their dreams into reality world class machines. Because when we say it works, IT WORKS! Llean Automation This statement embodies our core values of supporting you with competent and experienced people, quality products that work in conditions far beyond their published specifications and always maintaining our commitment to you the customer. Compact PLC We are successful because we provide solutions based on our customers needs, whether that solution is used in a fixed form through to a highly flexible machine. We believe this is a solid base to start turning YOUR IDEAS into MACHINES THAT WORK. Compact and simple machines Dedicated for One machine/one function. Simple, compact and easy to use and maintain solution. Rugged and robust PLC control Up to 4 axis of point-to-point motion HMI, servo and inverters included Remote access to the controller 2

3 - Stream Automation Stream Automation Machine controller Modular PLC Integrated and complete machines Dedicated for fast and flexible flow-automation. By introducing network connectivity the system can be configured in a highly flexible manner, and provides a single access point to the whole machine. Advanced functionality for high performance machines Dedicated for flexible production cell automation. One machine controller for complete control and management of your machine. Logic and advanced motion control in one. Includes robotics and vision systems. Control of 16 servo axes One software for all automation tasks Active visualization with smart functionality for device monitoring and configuration Remote access across all the automation layers Up to 64 axis motion control One software for network configuration, programming, 3D simulation and monitoring Delta robot and linear motor axis control Vision sensor with encoder input for tracking function 3

4 Lean Automation Description Addresses small and compact machines performing one dedicated task. It can fit into stand-alone machines or modules within a larger machine. Its merit lies in its simplicity, compactness and cost performance. Temperature controller (E5_N) Your benefits Cost effective solution without compromising on quality and performance Simplicity of programming and wiring Space saving thanks to ultra-compact product designs and side-by-side mounting of inverters Remote diagnostics with optional Ethernet or RS485 interface State of the art colour HMI Modbus RS485 Key features Compact, fast and rugged automation (CP1 series) Compact PLC with up to 40 built-in and 320 expandable I/O 4 axis PTP motion control up to 1MHz pulse output 20Ksteps program capacity 4 high speed counters (100kHz) USB port for easy programming Motion control capability Modbus RS485 port or analog output to inverters (JX) General motion commands for point to point positioning Compact PLC (CP1 Series) Temperature regulation PLC based built-in PID commands Panel mounted, one-touch tune temperature controllers Serial communication HMI (NQ series) 3 and 5 touch panels 256 colors with STN technology 50,000hr backlight lifetime Servicing Remote servicing can be performed at controller level Palletizer 4

5 Inverter drives (JX) Servo drive (SmartStep2) Pulse control Visualization (NQ HMI) Non continuous form, fill and seal Conveyor diverter Single head labelling 5

6 Stream Automation Description Aimed at flexible and high speed continuous automation, it relies on all-digital connectivity across all layers. Essential functions like control, motion, regulation and safety are handled through one software and all devices are accessed via one single point. This integrated approach allows for easy programming and full remote servicing down to field device level. Your benefits Safety network controller (NE1A series) Highly flexible machines thanks to an all digital motion control platform Compact machines due to side by side mounting of ultra-slim servo and inverter drives One software and one connection allow full machine management Multi-loop temperature controller (CelciuX ) Key features Integrated automation architecture One software for configuration, programming and visualization 4 programming languages: ladder, ST, SFC and FB Serviceability: one access point to all devices Remote I/O (SmartSlice) Motion functionality (EtherCAT position controller unit) Position controller supporting up to 16 servo axes Circular and linear interpolation Certified PLCopen Function Blocks for Motion Control Fieldbus network Modular multi-loop temperature control Up to 250 loops Fastest and most accurate control in the market Safety control Safety built-in conforming to ISO in the servo Modular safety network controller (NE1A) Modular PLC (CJ2 Series) Open automation Robust and reliable PLC based control (less than 100ppm failure rate) Master and slave units for Profibus, CAN, PROFINET, DeviceNet and EtherNet/IP SmartSlice I/O with built-in diagnostics Visualization HMI from 5.7 to 15 TFT screen Integrated Web server Main conveyor 6

7 Linear motor axis (Accurax linear motor) Servo drive (Accurax G5) Frequency inverter (MX2) Remote I/O (GX-Series) Visualization (NS HMI) Film feeder Longitudinal sealer Transversal sealer 7

8 - Stream Automation Description Dedicated for complete production cell automation control. It offers the highest machine performance levels based on ONE machine controller, an ultra-fast Ethernet based Fieldbus, and the integration of vision and robotics as key elements in the automation solution. Above all, it is about your people and our people engaging in ONE common challenge: creating extreme machines! Your benefits A single source supplier of products and expertise Faster machines utilising leading edge controller, servos and networks Compact machines through the use of the latest design in drives, robotics and digital networks Integrated vision and inspection capability One software for logic, motion, drives and vision Vision (FQ-M) Key features Machine control (NJ-Series) One machine controller, providing seamless integration of Logic and Motion under the IEC programming standard Synchronous control of all machine network devices, suitable for robotics functions Up to 64 axis of synchronised motion Certified PLCopen Function Blocks for Motion Control Network (Ethernet based) EtherCAT: the one machine network for real time control of servo drives, inverters, vision and I/O EtherNet/IP: the one factory automation network for peer-to-peer controller comunication and to interface with the NS HMI series. For local or remote access to the complete machine Robotics (Delta) Faster picking system in combination with high performance servo motors Up to 150 cycles per minute and 2 kg payload Vision and conveyor tracking Machine controller (NJ-Series) Vision (FQ-M) Vision sensor specially designed for pick and place applications Camera, image processing and EtherCAT connectivity in one. Incremental encoder input for easy tracking and calibration Blister packaging machines 8

9 Linear motor axis (Accurax linear axis) Robotics (Delta) Servo drive (Accurax G5) Frequency inverter (MX2) Remote I/O (SmartSlice) Visualization (NS HMI) Filling and capping Delta robot picking system Multi-head labelling 9

10 When we say it works,...it WORKS. Products and concepts alone are never enough, this is why we are going to be with you at every stage, helping you to create faster, smarter and more cost effective machines from your first idea, YOU First Idea Aautomation Architecture Proof of concept COMPETENCE omron Sales engineerapplication engineer Product specialist Share your ideas with our salesmen. They have the experience and competence, and are empowered to make decisions. Thousands of OEM s have put their trust in them to date. As your project matures make use of our Automation centers to test and catch-up with technology trends in motion, robotics, networking, safety, quality control etc. Make use of our Tsunagi (connectivity) laboratory to interface, test and validate your complete system with our new de-facto machine network (EtherCAT) and factory network (EtherNet/IP). We will assign a dedicated application engineer to assist with initial programming and proof testing of the critical aspects of your automation system. Our application engineers and product specialists have in-depth expertise in and knowledge of networks, PLCs, motion, safety and HMIs when applied to machine automation. 10

11 ...to your final machine! Design & DevelopmentField TestingSerial Production CONFIDENCE ASSURANCE Ccustomer Serviceliaison engineer after Sales support As your development begins, we will appoint a dedicated Customer Service member, available to handle all logistic enquiries and ensure you can keep your mind on the real issues. As a global manufacturer, we can assign a contact person local to where you are installing machines. They are on hand to help with technical and logistical support, as well as to arrange training for your customers. Throughout the life cycle of your machine, Omron offers reliable supply, regular software upgrades, rapid repair service and effective global support to your end users. Our standard commitment includes: 5 day repair door to door 2 day delivery 2 hour handling time for express orders, from order entry to courier pick-up 11

12 PRESENCE a global company that refuses to be big Vancouver Santa Clara, CA Montreal Toronto Chicago Quebec Houston Mexico Buenos Aires Campinas Curitiba Sao Paulo Edenvale Durban Cape Town Adelaide Melbourne Brisbane Sydney Auckland Lisbon Oporto Alesund Oslo Espoo Stockholm Tallin Stavanger Arhus Gothenburg Riga Copenhagen Malmö Vilnius Amsterdam Hamburg Minsk Berlin Den Bosch Warsaw Düsseldorf Krakow Milton Keynes Brussels Frankfurt Prague Kiev Stuttgart Paris Vienna Munich Piestany Steinhausen VelenjeBudapest Lausanne Lyon Milan Zagreb Bucharest Vitoria Bologna Belgrade Pleven Barcelona Istanbul Terni Madrid Sofia Skopje Valencia Athens Seville Algiers Tunis Moscow Beirut Damascus Tel Aviv Baghdad Tehran Dubai Casablanca El Cairo Europe, Middle East and Africa Americas Asia Pacific

13 OMRON Automation Competence Centres and technical offices across the World Tsunagi Laboratory Automation Competence centre Technical office Premium partner Xi an Beijing Dalian Seoul Cheoan Shanghai Ayabe Pusan Kyoto Okayama Fukuoka Sendai Kusatsu Tokyo Nagoya Osaka New Delhi Guangzhou Taipei Hsinchu Taichung Hanoi Mumbai Pune Chennai Manila Bangalore Bangkok Ho Chi Minh City Pinang Kuala Lumpur Johor Baharu Singapore Jakarta Selatan Greater China Japan & Korea

14 Product features at a glance CcontrollerVisualizationFrequency Servo system inverter nj-series machine controller accurax G5 servo drive X-Stream Automation Seamless integration of Logic and Motion Up to 64 axis motion control EtherNet/IP and EtherCAT ports embedded Electronic cams and gearboxes Fully compliant with IEC programming ns HMI High response frequency of 2 khz Safety conforming to ISO High accuracy provided by 20 bit encoder Advanced tuning algorithms accurax G5 servo motor MX2 inverter lean AutomationStream Automation cj2 modular PLC EtherCAT position control unit: up to 16 servo axes Circular and linear interpolation Up to 2560 I/O USB port standard, built-in EtherNet/IP 4 axis PTP motion control up to 1 MHz pulse output Up to 320 expandable I/O Serial, Ethernet, Controller Link, DeviceNet, Profibus-DP, CAN, CompoBus/S From 5.7 up to 15 inch Up to 1024 x 768 pixels resolution Trending and data logging Ladder monitor and PLC Data Trace function 3.5 inch TFT and 5.7 inch STN 320 x 240 pixels resolution Communication ports: RS-232/422/485, USB Host, USB Slave, Ethernet (TFT only) Pulse control Ultra-compact size Two torque limits Available up to 750 W Power range from 50 up to 15 kw IP67 protection Low cogging torque accurax linear motor solutions Linear motor force range from 26.5 to 760 N Ironless and iron-core motor types Wide range of over 100 standard linear motor axes cp1 compact PLC nq HMI SmartStep 2 servo system JX inverter 200% starting torque Torque control in open loop Support for permanent magnet motors Up to 15 kw Side by side mounting Built-in EMC filter and RS485 Modbus Overload detection function Second motor setting 14

15 Scalable Machine Automation Robotics and vision SafetyRemote I/O Delta robot FQ-M vision sensor SmartSlice I/0 Designed for high through-put machines Up to 150 cycles per minute 2 kg payload Accurax G5 servo motors with high response frequency of 2 khz Camera, vision and connectivity in one Compact vision system Designed for high speed pick and place Encoder tracking and smart calibration function Fast and powerful object recognition total solutions for industrial safety Supports a wide range of networks Up to 64 I/O units per station Screwless wiring Hot-swap with auto-restore GX-Series Xpectia FZM1 vision system Stable measurements under changing conditions Wide variety of positioning measurements methods Simple auto calibration Flexible camera installation NE1A safety network controller Safety light curtains Safety laser scanner Safety relay units Safety switches Emergency stop buttons Digital, analogue and encoder I/O units Removable I/O terminal Automatic and manual address setting Software lean & Stream Automation X-Stream Automation CX-One is the complete machine automation software Control, visualization and general motion coordination One instruction set across all PLCs Off line machine simulation for control and visualization Sysmac Studio One design and operation environment for configuration, programming, 3D simulation and monitoring Fully compliant with standard IEC programming Security Field devices Motion axis configuration PROGRAMMING MONITORING Ladder Structured text Trending, logging & tracing Function Blocks Network 3D Motion Controller CAM editor Sysmac Studio 15

16 Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) Fax: +31 (0) Austria Tel: +43 (0) Germany Tel: +49 (0) Portugal Tel: Turkey Tel: Belgium Tel: +32 (0) Hungary Tel: Russia Tel: United Kingdom Tel: +44 (0) Czech Republic Tel: Italy Tel: South Africa Tel: +27 (0) Denmark Tel: Netherlands Tel: +31 (0) Spain Tel: Finland Tel: +358 (0) Norway Tel: +47 (0) Sweden Tel: +46 (0) France Tel: +33 (0) Poland Tel: Switzerland Tel: +41 (0) More Omron representatives Automation Systems Programmable logic controllers (PLC) Human machine interfaces (HMI) Remote I/O Industrial PC s Software Motion & Drives Motion controllers Servo systems Inverters Robots Control Components Temperature controllers Power supplies Timers Counters Programmable relays Digital panel indicators Electromechanical relays Monitoring products Solid-state relays Limit switches Pushbutton switches Low voltage switch gear Sensing & Safety Photoelectric sensors Inductive sensors Capacitive & pressure sensors Cable connectors Displacement & width-measuring sensors Vision systems Safety networks Safety sensors Safety units/relay units Safety door/guard lock switches CD_En-02A+SMA+Brochure Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document. We reserve the right to make any changes at any time without prior notice.