New Automation Technology PC-based control for wind turbines
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1 New Automation Technology PC-based control for wind turbines
2 Facts and figures Headquarters: Verl, Germany Employees worldwide: 3,900 Number of engineers: 1,400 Sales/technical offices in Germany: 22 Beckhoff companies worldwide: 37 countries Subsidiaries and distributors: 75 countries Sales worldwide million (+9.5 %) Sales worldwide million (+19 %) Verl as of: 04/2018
3 Sales network Germany Headquarters Office Development Center Sales Office New Offices 2017 New Offices 2018 Technical Office Production Münster Verl Schortens Lübeck Hamburg Hanover Berlin Moers Halle Monheim Erfurt Dresden Frankfurt Fulda Mannheim Pforzheim Crailsheim Marktheidenfeld Nuremberg Regensburg Freiburg Balingen Munich Ravensburg Deggendorf
4 Beckhoff Europe Beckhoff subsidiary New Beckhoff subsidiary 2017 New Offices in 2018 Beckhoff distributor Tønsberg Malmö Tallinn Kaunas Hyvinkää Moscow Verl Kolding Henley on Thames Haarlem Lummen Paris Bürs Brno Piaseczno Schaffhausen Ljubljana Budapest Cluj-Napoca Aveiro Milano Zagreb Sofia Barcelona Istanbul Athens
5 Beckhoff worldwide Saint Petersburg Moscow Minneapolis Mississauga Verl Ekaterinburg Haarlem Silicon Valley San Luis Potosí Mexico City Cairo Lod Istanbul Beirut Dubai Peking Chengdu Pune Seoul Guangzhou Yokohama Shanghai Taipei Taichung Quito Lima Bogotá Kuala Lumpur Jakarta Bangkok Singapure Santiago São Paulo Montevideo Johannesburg Melbourne Buenos Aires Beckhoff subsidiary New Beckhoff subsidiary/office/distributor (2017) New Beckhoff subsidiary in preparation (2018) Beckhoff distributor Auckland
6 The concept of open control technology Display Hard disk Flash memory Ethernet USB RS232 C Modem Windows 7/8, Vista, XP, Embedded Standard, CE Application software Programming workbench for PLC/NC Real-time PLC, NC, CNC General process interface (fieldbuses, Ethernet) I/O modules Drives I/O modules Drives I/O modules Drives
7 Products and system solutions Industrial PC EtherCAT Box TwinCAT Embedded PC Bus Terminal EtherCAT Infrastructure Components Drive Technology XTS
8 Beckhoff The IPC Company
9 Embedded PCs
10 Beckhoff The I/O Company
11 TwinCAT 3
12 TwinSAFE: the compact safety solution
13 Applications and solutions Packaging Window Production Robotic Tire Plastic Machine Tools Woodworking Forming Printing
14 Applications and solutions Water Treatment Photovoltaic Automotive Building Automation Process Technology Test Facilities Shipbuilding Stage Technology Wind Turbines
15 Applications and solutions Semiconductor Manufacturing Medical Engineering Energy Industry Wire Cable Pipe End User Food Industry Transport Logistics Textile Industry Machine Building
16 PC-based Control for wind turbines Technical Overview Pitch Control EtherCAT Turbine Operation (Nacelle) Safety output Safety input TwinSAFE Embedded PC, EtherCAT Terminals EtherCAT I/O system CANopen (opt.) PROFIBUS (opt.) Ethernet TCP/IP (opt.) Condition Monitoring Ethernet TCP/IP EtherCAT Box Safety Box Wind Farm Networking Turbine Operation (Tower Base) Ethernet TCP/IP (opt.) PROFIBUS (opt.) CANopen (opt.) EtherCAT(fibre optic) EtherCAT I/O system Ethernet TCP/IP DVI/USB Embedded PC, EtherCAT Terminals EtherCAT Safety logic EtherCAT (fibre optic) Converter
17 Current Situation Blade Monitoring Environment Monitoring Blade Bearing Monitoring Tower Monitoring Drive Train Monitoring Power Monitoring
18 Current Situation Black Boxes for each Monitoring Task Interface work for each device Each device contains own CPU and infrastructure components Each device needs additional Data like power, speed, windspeed etc. Measured values are not time synchronized Different data formats Data concentration (loss of data) in many devices Many different hardware suppliers High cost level
19 The Beckhoff Approach 1 Hardware, 1 Database, 1 Timebase, 1 Infrastructure Hub Nacelle Slipring Electrical Power Monitoring Blade Monitoring Blade Monitoring Tower Monitoring Drive Train Monitoring Blade Bearing Monitoring Interface to the WTC Blade Monitoring Drive Train Monitoring Drive Train Monitoring
20 The Beckhoff Approach 1 Hardware, 1 Database, 1 Timebase, 1 Infrastructure One Hardware, one interface, one solution for all tasks Collection of all raw data All measured values are time synchronized << 1 µs All data could be stored in one data base Terminals for all relevant sensors are available Interfaces to the WTC are all available Power, speed, windspeed etc. are available for all tasks 3rd party software suppliers offer software for all monitoring tasks on a turbine Licensing for 3rd party software based on TwinCAT3 licensing Ability to integrate own measurement campaigns into the system
21 Contact Beckhoff Automation GmbH & Co. KG Headquarters Huelshorstweg Verl Germany Phone: Fax: Web: Beckhoff Automation GmbH & Co. KG All images are protected by copyright. The use and transfer to third parties is not permitted. Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE, XFC and XTS are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this presentation may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. The information provided in this presentation contains merely general descriptions or characteristics of performance which in case of actual application do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressively agreed in the terms of contract.
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